Chap 4 Book Q
Chap 4 Book Q
Chap 4 Book Q
What are some of the factors that cause organizations to redesign their
products or services?
Several factors can drive organizations to redesign their products or services, including:
3. What is CAD? Describe some of the ways a product designer can use it.
CAD (Computer-Aided Design) refers to software used to create, modify, analyze, and optimize a design. It
allows designers to visualize products in 2D or 3D before physical prototypes are made.
3D Modeling:
Visualization
Prototyping:
Simulation
Collaboration
Lower Costs:
High volume
Routine process
Consistent Quality:
Simplified Training:
Interchangeability:
Increased Productivity and Efficiency:
Disadvantages:
Limited Flexibility
Low customer interaction
Risk of Obsolescence:
Reduced Innovation:
Initial Investment:
Monotony in Product Offering
5. What is modular design? What are its main advantages and disadvantages?
Modular Design is a design approach that divides a product into smaller, self-contained units or modules that
can be independently created, modified, or replaced.
Advantages:
Customization:
Easier Maintenance:
Reduced Inventory:
Faster Time to Market:
Cost Savings in Production:
Disadvantages:
Complexity in Integration:
Higher Initial Development Costs:
Limited Design Freedom:
6. Explain the term design for manufacturing and briefly explain why it is
important.
Design for Manufacturing (DFM) refers to designing products with the manufacturing process in mind to
ensure they are easy and cost-effective to produce. The goal is to simplify the production process, reduce costs,
and improve quality by considering factors like material selection, assembly methods, and minimizing
complexity.
Importance of DFM:
Cost Efficiency:
Improved Quality:
Faster Production:
Competitive Advantages:
1. Disassembly: The product is carefully taken apart to assess which components can be reused.
2. Cleaning: All reusable components are thoroughly cleaned and inspected.
3. Repair/Replacement: Damaged or worn-out parts are repaired or replaced.
4. Reassembly: The product is reassembled to meet original manufacturing standards or higher.
5. Testing: The remanufactured product undergoes rigorous testing to ensure it meets performance and
quality standards.
Remanufacturing is commonly applied in industries like automotive, electronics, aerospace, and heavy
machinery. It contributes to sustainability by reducing waste, saving energy, and minimizing the need for new
raw materials.
Benefits of Remanufacturing:
Cost Savings: Customers get a product that performs like new at a lower cost.
Environmental Impact: Remanufacturing helps reduce waste and the consumption of raw materials.
Resource Efficiency: Parts and components that are still functional can be reused, reducing the need for
A life cycle refers to the stages a product or service goes through from its conception to its discontinuation. This
includes development, introduction, growth, maturity, and decline phases.
Considering the life cycle in design helps in planning for different stages of a product’s or service’s demand. It
allows designers to anticipate how customer needs and market conditions will evolve over time, leading to better
resource allocation, design modifications, and marketing strategies.
c. Name three ways that each of these products has found new uses:
1. Baking Soda:
o Deodorizing refrigerators and carpets.
o Cleaning agent for sinks and tiles.
o Toothpaste alternative for whitening teeth.
2. Duct Tape:
o Temporary clothing repair (patching holes or tears).
o Emergency repair for pipes and hoses.
o Crafting items like wallets or decorations.
3. Vinegar:
o Cleaning agent for windows and surfaces.
o Weed killer in gardening.
o Fabric softener alternative in laundry.
10. Why is R&D a key factor in productivity improvement? Name some ways R&D
contributes to productivity improvements.
Research and Development (R&D) drives innovation, resulting in more efficient processes, better products, and
technological advancements. It helps in:
o Creating new materials or processes that increase output.
o Automating tasks to reduce labor costs and time.
o Enhancing the quality of products, leading to fewer defects and waste.
o Developing new technologies that streamline manufacturing and service operations.
A strategy of producing basi cally standardized goods, but incorporating some degree of customization.
Mass customization is the production of personalized products or services at a large scale. It allows customers to
tailor certain features of a product (such as size, color, or functionality) while still benefiting from the cost savings
of mass production.
12. Name two factors that could make service design much different than product design.
1. Intangibility: Services cannot be physically touched or stored, unlike products. Designers need to focus on user
experience and customer interaction.
2. Customer Involvement: Services often require direct interaction with the customer during the delivery process,
meaning service design must account for real-time human factors and adaptability.
Robust design refers to creating products or services that perform consistently under a variety of conditions. It
minimizes the sensitivity of the design to external factors like variations in manufacturing or environmental
conditions, ensuring high-quality output even under less-than-ideal circumstances.
14. Explain what quality function deployment is and how it can be useful
Quality Function Deployment (QFD) is a structured method used to translate customer needs and desires into
specific technical requirements for product design. It’s useful for ensuring that design decisions are aligned with
customer expectations, improving the likelihood of customer satisfaction.
Reverse engineering involves disassembling a product to understand its design, structure, and functioning, often
to recreate or improve upon it. Whether it is unethical depends on the intent and context; it is considered ethical if
done for learning or improving upon non-patented products, but unethical if used to copy patented designs
without permission.
17. What is life cycle assessment, and what is its overall goal?
Life Cycle Assessment (LCA) is the evaluation of the environmental impacts of a product throughout its entire life cycle
—from raw material extraction through production, use, and disposal. The overall goal is to reduce the product's
environmental footprint and promote sustainability.
18. Explain the term “three Rs” and how the three Rs relate to sustainability.
19. a. Select an electronic device you are familiar with. What standard feature does it have
that was once a “wow” feature? What “wow” feature does it have that you think will soon be
a standard feature on new versions?
b. Answer part a for a service you are familiar with.
Device: Smartphone
1. What standard feature does it have that was once a "wow" feature?
o Touchscreen display: Years ago, the ability to interact with a phone via a full touchscreen
(instead of physical buttons or keypads) was considered a revolutionary "wow" feature. Now, it’s
a standard feature on almost every smartphone.
2. What "wow" feature does it have that you think will soon be a standard feature on new versions?
o Facial recognition: Currently, facial recognition for unlocking devices and securing apps is still
considered a "wow" feature. However, it is likely to become a standard feature on all
smartphones in the near future as it becomes more refined and secure.
1. What standard feature does it have that was once a "wow" feature?
o On-demand streaming of movies and shows: Years ago, the ability to watch content whenever
you wanted (instead of being tied to TV schedules or DVDs) was a "wow" feature. Now, this is a
standard offering across all major streaming platforms.
2. What "wow" feature does it have that you think will soon be a standard feature?
o AI-powered content recommendations: The ability of streaming services to use AI algorithms
to recommend content based on user preferences is still considered impressive. In the future, we
can expect this level of personalization to become a standard feature on all platforms, with even
1. Describe some of the trade-offs that are encountered in product and service design.
In product and service design, trade-offs arise when competing priorities and constraints must be balanced.
Some common trade-offs include:
Designing products and services requires collaboration across multiple departments and stakeholders, including:
1. Product/Service Designers:
2. Manufacturing/Operations Teams:
3. Marketing Team:
4. R&D (Research and Development):
5. Finance:
6. Supply Chain and Procurement:
7. Customers and End-Users:
8. Quality Assurance:
9. Legal and Regulatory Teams:
Technology has dramatically transformed product and service design in several ways:
When comparing cell phones and landlines, it’s essential to evaluate them based on features, costs,
convenience, ease of use, and value.
1. Features
Cell Phones:
o Portability: Cell phones are portable and can be used anywhere with network coverage, offering mobile
communication, internet access, GPS, apps, camera, and more.
o Multifunctionality: Besides making calls, they provide texting, video calls, browsing, emails, and
entertainment apps, making them highly versatile.
o Smart Technology: Most cell phones are now smartphones, offering advanced features such as voice
assistants (e.g., Siri, Google Assistant) and app ecosystems.
Landlines:
o Fixed Location: Landlines are stationary and tied to a specific location, typically used for basic voice
calls.
o Limited Features: Landlines generally have fewer features—typically just voice calls, call waiting, and
voicemail. There’s no internet, texting, or video capability.
o Reliability in Emergencies: Landlines can be more reliable during emergencies (e.g., power outages), as
they often work when mobile networks are down.
2. Costs
Cell Phones:
o Higher Device Costs: Smartphones can be expensive, with new models often costing hundreds or even
over a thousand dollars.
o Service Plans: Cell phone service plans can be costly, especially with data, text, and international call
packages. Monthly costs are higher for premium data plans.
o Frequent Upgrades: Many users upgrade their devices every few years, adding to overall costs over
time.
Landlines:
o Lower Equipment Costs: Landline phones are inexpensive, and the service itself is often much cheaper
than mobile phone plans, with lower monthly costs.
o Minimal Additional Costs: There are fewer add-on charges compared to cell phones (e.g., no data or
texting fees).
3. Convenience
Cell Phones:
o Highly Convenient: Cell phones offer convenience through mobility. They allow users to stay connected
wherever they go, making them ideal for on-the-go communication.
o Multitasking: Users can access multiple services (calls, texts, apps) on one device, streamlining tasks
and communication.
o 24/7 Availability: Since people carry their cell phones everywhere, they can be reached at any time,
making them more convenient for personal and work communications.
Landlines:
o Less Convenient: Landlines are limited to fixed locations, requiring the user to be at home or in the
office to make or receive calls.
o Dependence on Location: They don’t offer the flexibility of mobile communication, as users must be in
one place to access the service.
4. Ease of Use
Cell Phones:
o Easy, but Can Be Complex: Cell phones offer intuitive touch-screen interfaces, making basic tasks (like
calling and texting) easy for most users. However, smartphones can become complex with the vast array
of apps and settings available.
o Learning Curve for New Features: While basic functions are simple, features like app management,
mobile payments, and advanced settings may have a learning curve, especially for non-tech-savvy
individuals.
Landlines:
o Very Simple to Use: Landlines are straightforward, with basic functions like dialing and answering calls.
There are no complicated interfaces or advanced settings to learn, making them accessible for all age
groups.
o No Additional Functions to Learn: Since they are limited to voice communication, there is little to no
learning curve.
5. Value
Cell Phones:
o Higher Perceived Value Due to Multifunctionality: The ability to perform multiple tasks on a single
device—communication, entertainment, navigation, productivity—provides significant value, making the
higher cost justifiable for many users.
o Essential for Modern Life: For most people, cell phones are indispensable for personal and professional
use, giving them immense practical value.
o Frequent Innovations: Continuous upgrades in technology (5G, better cameras, faster processors)
increase the value proposition for frequent users.
Landlines:
o Cost-Effective for Basic Communication Needs: For users who need only basic voice communication
without mobile services, landlines offer tremendous value at a lower cost.
o Decreasing Usage and Value Over Time: With the rise of mobile phones, the perceived value of
landlines has decreased, as many people have discontinued them altogether.
1. Customer Actions:
o The customer arrives at the bank and enters the queue.
o they request a savings deposit.
o They provide account details, deposit slip, and funds (cash or check).
o The customer confirms the transaction and receives a receipt.
4. Support Processes:
o The bank's IT system confirms and logs the transaction in the savings account.
o Security systems ensure the accuracy and integrity of the transaction.
5. Physical Evidence:
o Deposit slip, customer receipt, bank signage, and the teller window.
1. Customer Actions:
o Customer schedules an appointment or walks in to inquire about the loan.
o Customer provides necessary documentation (ID, proof of income, property details, etc.).
o Customer fills out the loan application form.
4. Support Processes:
o Credit and underwriting departments process and review the loan.
o IT systems support document submission, approval workflows, and notifications.
5. Physical Evidence:
o Loan application form, document copies, brochures explaining loan terms, and the final loan contract.
1. Customer Actions:
o Customer selects stamp option on the machine.
o Customer inserts payment (coins, bills, or card).
o Customer collects stamps and receipt.
4. Support Processes:
o The post office IT system manages stamp inventory and payment processing.
o Maintenance staff refills the machine and resolves technical issues.
5. Physical Evidence:
o The machine interface, stamps, and printed receipt.
4. Support Processes:
o IT systems manage inventory and payment processing.
o Security and customer database ensure transaction accuracy.
5. Physical Evidence:
o Postal counter, stamps, receipt, and any signage at the counter.
5. List the steps involved in getting gasoline into your car for full service and for self-service.
Assume that paying cash is the only means of payment. For each list, identify the potential
trouble points and indicate a likely problem.
5. Steps for Getting Gasoline into Your Car (Full Service vs. Self-Service)
Communication issues: If there is miscommunication regarding the fuel type or amount, the wrong fuel could be
pumped.
Cash handling: If the attendant miscounts or makes a mistake with change, this could lead to disputes.
Attendant error: The attendant might not properly secure the gas cap or could damage the car while refueling.
Cash not accepted: The machine might reject your cash, or it might not return the correct change.
Pump malfunction: The pump might not start, or there could be an issue with the fuel flow.
Fuel overflow: If the automatic shut-off fails, fuel could spill out, creating a mess and a hazard.
Gas cap issues: The customer might forget to properly close the gas cap.
6. Construct a list of steps for making a cash withdrawal from an automated teller machine
(ATM). Assume that the process begins at the ATM with your bank card in hand. Then
identify the potential failure points (i.e., where problems might arise in the process). For
each failure point, state one potential problem.
Card not read properly: The ATM may fail to read the card, causing delays.
PIN entry errors: Entering the wrong PIN could result in the transaction being declined or the card being locked.
ATM malfunction: The machine may fail to dispense the cash or could be temporarily out of service.
Insufficient funds: If your account balance is too low, the withdrawal could be denied.
Cash not dispensed properly: The machine might dispense the wrong amount of money or get jammed.
a. Two Technical Requirements with the Highest Impact on the Customer Requirement that
the Paper Not Tear:
1. Type of Paper: The type of paper used has a direct influence on whether the paper will tear. Thicker,
more durable paper is less likely to tear during the printing process. Using lower-quality or thinner paper
can lead to tearing, especially in high-speed printers.
2. Internal Paper Feed: The internal paper feed mechanism also plays a critical role. If the paper feed
system is not smooth or properly aligned, it may result in jams or paper tearing as the printer pulls the
paper through.
Type of Paper, Internal Paper Internal Paper Feed: Ensures smooth feeding and prevents paper
Paper doesn’t wrinkle
Feed from wrinkling.
Prints clearly Print Element, Type of Paper Print Element: Ensures high-quality print clarity and consistency.
Internal Paper Feed, Print Internal Paper Feed: Impacts overall ease of operation with
Easy to use
Element fewer jams.
Explanation:
Type of Paper: Paper quality affects how well the printer can handle it without wrinkling or tearing.
Internal Paper Feed: Proper feeding mechanisms prevent issues like paper wrinkling or tearing.
Print Element: The print element's quality affects how clearly the output appears on the paper.
To answer this question, let’s break it down into two parts: the customer
requirements and the technical requirements for a product or service. Below is a
structure for the most important customer and technical requirements, along with a
checklist that shows which requirements are related.
Three Most Important Customer Requirements (excluding cost):
1. Materials Quality: The use of high-quality materials ensures durability and reliability of the product.
2. User Interface Design: This refers to how intuitive and user-friendly the product is, impacting ease of use.
3. Manufacturing Precision: High manufacturing standards lead to fewer defects and a more reliable product.
Reliability ✅ ✅
Ease of Use ✅
Durability ✅ ✅
Explanation:
Reliability: Tied to the materials quality and manufacturing precision, as both aspects ensure the product
functions consistently.
Ease of Use: Primarily linked to the user interface design, as an intuitive design makes the product easier to
operate.
Durability: Related to materials quality and manufacturing precision, which determine how well the product
withstands regular wear and tear.