Drying of AB Materials
Drying of AB Materials
Lecture
8 - 10 am - 12 noon (Mon.)
October 14, 2024
Lerjun M. Penaflor PhD
Agricultural and Biosystem Engineering Department
Bicol University Guinobatan Campus
Drying / Dehydration
- One of the oldest methods of preservation and is still used today
- Accomplished by vaporizing the water that is contained in the foodstuff.
- Drying vs Dehydration
Drying
- process, wherein moisture moves from wet
material to the Surrounding atmosphere.
- practically, the only mass transfer considered
in this process is the migration of
moisture (water) from the wet material
- generally, a preservation technique used by
human, pertains to the traditional way of
removing moisture from food product
(solar drying)
Sun drying- oldest and cheapest method
Contamination
Labor Intensive
Uncertainty of weather
Large Area required
Long Drying time
Dehydration
removal of moisture, with the primary objective of preserving the food.
use of controlled environment (RH, air velocity and temperature)
aims to reduce the moisture to about 2.5% (db) or less
APPLICATIONS OF DRYING
Noodles
Grains, cereals
Fish and Meat
Powdered Milk and Juices
IMPORTANCE OF DRYING/DEHYDRATION
Extended storage life
—risk of unfavorable oxidative and
enzymic reactions in the product is
reduced.
Quality enhancement
—favorable quality and nutritional values
are enhanced by drying, palatability is
improved, likewise digestibility and
metabolic conversions are increased.
Ease of handling
— packaging, handling and
transportation of dry products are
easier and cheaper because of
volume and weight Reductions.
FURTHER PROCESSING
-To improve milling
-Less energy required
-Dry product mixes wel with materials uniformly an is less sticky compared to the wet product.
-Provide an important modern marketing requirements.
-Easy and economical way to save surplus food for a later time.
-Portability — Can take it anywhere you go.
-Helps in minimizing post-harvest loses.
I. PRE-TREATMENTS
1. Blanching- Partial pre-cooking treatment in which vegetables are
generally heated in boiling water.
To inactivate natural enzymes.
‘To remove hardness.
To reduce bacterial load.
2. Sulphuring — Whole/pieces are exposed to fumes of burning sulphur in
closed chamber known as sulphur box.
To check growth of mould.
To act as preservative/antimicrobial agent.
To prevent oxidation and darkening.
3. Fruit juice dip.
4. Honey dip.
5. Syrup blanching.
MECHANISM OF DRYING
Liquid diffusion: if the wet solid is at a temperature
below the boiling point of the liquid
Vapor diffusion: if the liquid vaporizes within
material
Condensation diffusion : if drying takes place at
very low temperatures and pressures, e.g., in freeze
drying
Surface diffusion (possible although not proven)
Hydrostatic pressure differences: when internal
vaporization rates exceed the rate of vapor transport
through the solid to the surroundings
Combinations of the above mechanisms
Theory of Drying
Two fundamental processes occurring
simultaneously:
1. Heat transfer to the solid to evaporate water
2. Mass transfer in liquid or vapor within the
material and vapor form from the surface
Similar to other simultaneous heat and mass
transfer (SHMT) operations such as
evaporation for fluid concentration and
Theory of Drying, con’t.
+ Heat is supplied to the material in excess of
the latent heat of vaporization
+ the mode of heat transfer is predominantly
by convection with a small proportion by
conduction and radiation
» Airis used as the medium for heat flow
+ The transfer of mass is in liquid or vapor
form from within the material and as vapor
from the surface
Drying Zones
» Initial Induction Period
> Constant Rate Period
» First Falling Rate Period
» Second Falling Rate Period
AB - Initial induction period
BC - Constant rate period
C - Critical moisture content
CD - First falling rate period
DE - Second falling rate period
Freeze [Driers
Parts of freeze. drying equipment:
-drying chamber with temperature controlled shelves
-a condenser to trap water removed from the product
-a cooling system to supply refrigerant to the shelves and
condenser
-a vacuum system to reduce pressure in the chamber and
condenser and to facilitate the drying process
A\dvantages and Disadvantages of
| reeze Drying
Retains original characteristics of the product
such as color, form, size , taste, texture, and
nutrients
Can be reconstituted to original state
when placed in water
No cold storage required
Shelf stable @ room temperature
Reduce weight of the product to 70-90%
with no change in volume
—a
—
| | ee:
C_ont’n... /A\dva ntages
No waste
« .Product is light weight and easy to handle
~. Reduced shipping costs because of light weight
and lack of refrigeration
Low water activity thus eliminating microbial
growth
Offer highest quality in dry product as compared to
other drying methods
A, .
Olid or liquid) Vax
ide range of materials that can be freeze —
Lisadva ntages
(_» High capital cost of equipment (about three times
more than other methods)
High energy costs (two to three times more
than other methods)
Lengthy process time (typically 24-48 h/drying
time)
Impingement brying
¢ For a larger scale drying operation
¢ Uses pressure blower and compressed air to have high
velocity air that may range from 10 m/sec to 100 m/sec
- Turbulence created aids in the evaporation
¢ Humid air is continuously exhausted
- Temperature may range from 100°C to 350°C
- Removes 95 to 100 % of surface moisture
in a much shorter period of time
¢ Moisture evaporates as material traverses along the
i\
length of the bed and is rendered dry at the discharge end \\ :
a
IMPINGE
70 sttkeé or Aash espectally with @ sharp
collistow
ES
Impingement flow occurs when the gas is
controlled directly onto the feed at an angle
perpendicular to the direction of the feed. | ct
J
ADVANTAGES
- Extremely popular and widely used in the industry
due to its flexibility & control of the air system.
¢ High volume productivity
¢ Higher efficiency
¢ Short cycle times
¢ Uniform drying
« Litthke manual labor
Applications of Impingement Drying J En,
Future trends
Many new dimensions came up in drying technology to reduce the energy utilization and operational cost.
Among the technologies, osmotic dehydration, vacuum drying, freeze drying, superheated steam drying,
heat pump dehumidifier drying, microwave drying and spray drying are offering great scope for the
production of best quality dried products and powders. Due to their selective and volumetric heating effects,
microwaves bring new characteristics such as increased rate of drying, enhanced final product quality and
improved energy consumption. The quality of microwave dried commodities is often between air-dried and
freeze-dried products. The rapidity of the process yields better color and aroma retention. Quality is further
improved when vacuum is used since the thermal and oxidative stress is reduced. Due to high cost, using
single unit operation to dry the produce is not cost effective. Therefore, cost effective alternate systems like
combination/hybrid drying should be promoted to reap the advantage of sophisticated drying systems with
minimum cost and simple technologies. Combination drying with an initial conventional drying process
followed by a microwave finish or microwave vacuum process has proven to reduce drying time while
improving product quality and minimising energy requirements. However, several factors should be taken
into consideration when developing drying system for the fruits and vegetables. An optimal drying system for
the preservation of fruits and vegetables should be cost effective, shorter drying time and with minimum
damage to the product. Researchers from different centres are focussing on mathematical modelling and
computer simulation as important technology that can provide information on the process parameters that
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amount of total heat in t
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ENTHALPY (h)
densi
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HUMID HEAT, cp,
* amount of heat required to raise the temperature of 1 kg of dry air
plus the watervapor present , kJ/kg dry air - °K
where,
c, watervapor = 1.88 kJ/kg water vapor. K
c, air = 1.005 kJ/kg dry air. K
cp, = 1.005 + 1.88H
for, cp, where,
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