HERVE

BARON Oil & Gas Engineering Training

Welcome!
HERVE
BARON Oil & Gas Engineering Training
Dear colleague,
I am glad to share with your this educative material on the
Engineering of Oil & Gas facilities.
I developed it for classroom training sessions which I have been
conducting since 2009.
This material will give you an overview of the work and deliverables of
the different engineering disciplines.
I also thrived to produce workflow visuals to help understand the
work sequence of each discipline and how they interface.
I wish you an enjoyable journey within Engineering…
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE Training Objectives
BARON

• To give a detailed knowledge of what

engineering of oil and gas facilities consist of
•To describe the activities and show a sample
deliverable in the various disciplines
•To explain the challenges
Scope
HERVE
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HERVE
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HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE
Design
BARON Procurement Manufacturing Shipping

Construction Inspection &

Installation Hand-over
& erection tests
HERVE
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Engineering Sub-
Home office (Paris) Contractor (Delhi)
•Project management
•Detail Engineering (part) Detail Engineering (part)
•Procurement

Shipyard (Korea)
Hull Engineering &
Fabrication

Satellite office (Pau)

•Detail Engineering (part)

Fabrication yard
(Nigeria):
Fabrication (part)

Offshore (Nigeria):
Installation, commissioning,
start-up Shipyards (Singapore &
Malaysia)
Topsides Fabrication &
Integration
HERVE
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Project

Engineering Procurement Construction

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 HERVE
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Project

Project Management Engineering Procurement Construction

Instrumentation Layout
Process Electrical Equipment Civil Safety
& Control & Piping
HERVE
BARON Engineering document register Discipline code
A Instrumentation & Control
C Civil engineering
E Electrical
Document Document title Document
number revision G Project general documents
J Mechanical
A 1 48104 Service building instrument. rooms cables routing B
K Safety
A 2 48102 Trouble shooting diagrams D
M Piping & Layout
A 3 48134 F&G system architecture drawing E
P Processes
A 4 50100 Instrument index B
S Steel Structures
A 7 50003 Spec for instrument installation works and service C
V Vessels – Heat exchangers
A 8 50960 Instrument Data sheets for temperature switches B
W Materials – Welding
A 9 50110 Requisition for pressure relief valves B
M 1 62059 General plot plan B Document code
M 2 62020 Piping details standard C 1 Installation drawings
M 2 62070 Piping general arrangement Area 1 D 2 Detail drawings
M 4 60100 Special items list D 3 Diagrams
M 5 62250 Piping isometrics booklet C 4 Lists – Bill of Quantities
M 6 60000 Pipes and fittings thickness calculation A 5 Isometrics

M 6 62351 Calculation note CN1 - piping stress analysis A 6 Calculation notes

M 7 60001 General piping specification C 7 Specifications

M 8 60103 Data sheets for station piping material B 8 Data sheets

M 9 60200 Requisition for pipes F 9 Requisitions

HERVE
BARON Diagram

Key plan

Drawing
HERVE
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Drawings common Scale 1m =

sizes & scales 1/1000 1 mm
1/500 2 mm
1/250 4 mm
1/100 1 cm
1/50 2 cm
1/33 3 cm
A0 = 840x1188

A1 = 594x840

A2 = 420x594

A4 = A3 =
210x 297x
297 420
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Engineering schedule
HERVE
BARON Engineering
resources

Electrical
Commissioning 9%
9% Mechanical
Equipment
6%

Instrumentation Naval
/ICSS/Telecom 4%
10%
Process
2%

Others
6%

Structural
23%

~1,000,000 man-hours
Piping
31%
HERVE
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Client

Documents Approval/
submitted
to client Comments

Design basis: Documents for Construction:

- Functional Construction drawings &

requirements specifications
Engineering
- Client Documents for Purchase:
specifications
bill of quantity & specification
- Design codes

Documents
Comments
submission

Vendors
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE
BARON Design Basis
Process facilities: Infrastructure:
50
Administrative and technical

Pressure (bar)
Feedstock and products flow 45 buildings
Feedstock composition 40
Control room
Battery limit conditions 35

30
Access road
Equipment Spare
25 Site fencing, gates, check point
20
Performance: 15
Design criteria:
Products specifications 10
% of over design
5
Energy efficiency, emissions
0
-85 -80 -75 -70 -65 -60 -55
Environment data:
Utilities:
Min/max temperature
Electric power supply
Rain/snow fall
Other utilities
Wind
Geological conditions
Systems:
Process control
Applicable codes and standards:
Fire/gas alarm
International standards
Public address, LAN, PABX
Local rules
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE
BARON Engineering disciplines
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON

Functional requirements – example of a gas compression station

Gas composition Performance

HERVE HP Compression & TEG
TEG
BARON Gas Injection
1200 psig
3000 psig 5500 psig

500 psig 200 psig 50 psig

IP Compression LP Compression

From Wells HP Separator

Cooler 5 psig
165 - 205 F 500 psig

Emul. Treater
50 psig 150 F

Process Scheme Degasser

5 psig
Oil Production

Optimization
HERVE Process simulations
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HERVE
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Process Flow Diagram (PFD)

HERVE
BARON Equipment list
HERVE Thermodynamic
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Heat & Material
calculations balance
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Equipment
sizing
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Process data sheet

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Fluid list
HERVE
BARON Piping & Instrumentation Diagram (P&ID)

Line List
HERVE
BARON Piping & Instrumentation Diagram (P&ID)
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P&IDs legend & symbols
HERVE
BARON Line sizing
HERVE Process automations: Cause & effect chart
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Process control
HERVE
BARON Process safety
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ESD logic diagram

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ESD simplified diagram

HERVE Flare Report
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HERVE
BARON Operating manual
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Quiz: Is this a P&ID?

a PFD?
HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
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Process design

PFDs
H&M balance

Equipment
specification
Process
data Rotating
sheet Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
HERVE
BARON Equipment list
HERVE
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Rotating machinery
HERVE
BARON Pressure vessels
HERVE Heat exchangers
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HERVE
BARON Packages
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Process data
sheet

Mechanical
data sheet
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Vessel guide drawing

HERVE
BARON Material Requisition
HERVE
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HERVE
BARON Bid technical evaluation
HERVE
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Vendor design
HERVE
BARON Equipment summary
HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
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HAZOP Review
RISK LEVEL

RISK MATRIX

FREQENCY

SEVERITY
HERVE
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HAZOP Action sheet

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HERVE
BARON Fire Fighting
HERVE
BARON Fire Water demand
calculation note
HERVE Fire Water P&IDs
BARON
HERVE
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Deluge system
arrangement drawings
HERVE Fire fighting equipment location drawing
BARON
HERVE
BARON Passive fire protection drawing
HERVE
BARON Passive fire protection
HERVE
BARON Fire & Gas detection layout
Hazardous
HERVE area
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classification drawing
HERVE Quantitative Risk
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Analysis (QRA)

Case stuy: Gas leak from random piping

component rupture
Cause: installation error, corrosion, material
defect…
Possible consequence: Dispersion without ignition
/ jet fire / flash fire / explosion
Section considered: Compressor building
HERVE Quantitative Risk
BARON
Analysis (QRA)

Step 1:
Identification and characterisation Σ risk components
of initiating events *failure rate
(from statistics)

Gas leak inside compressor buidling due to Hole size

component rupture (% of component section)
5% 20% Full

Frequency (event/year) 1,11E-01 5,06E-04 6,83E-05

Outflow rate (kg/s) 5,7 90,8 2270,0

HERVE
BARON Quantitative Risk Analysis (QRA)
Step 2: Event tree analysis

Release Frequency Immediate ESD & Fire Delayed Explosion/ Consequence Event Frequency (ev/y)
ignition Fighting Ignition Flash-fire

Probability of immediate Gas detectors are provided inside the building, that
ignition for 1-50 kg/s release 0,998 activate isolation and depressurization. It is
Jet fire ESD & FF 7,779E-03
0,070 assumed that they operate 95% of the time.
rate is 7% (from statistical data) 0,002 Jet fire no ESD & FF 1,520E-05
Probability of explosion vs flash fire depends
1,11E-01
Release/yr on mass of gas and degree of confinement
0,949 Dispersion 9,827E-02
0,930
0,120 Explosion 1,774E-05
0,028
0,051 0,880 Flash fire 1,301E-04

0,972 Dispersion 5,133E-03

Yes Frequency (event/year)

Jet fire ESD & FF 7,779E-03
Jet fire no ESD & FF 1,520E-05
Explosion 1,774E-05
No Flash Fire 1,301E-04
Dispersion 1,034E-01
B04a/b/c/d 5%

Probability of delayed ignition takes into

account equipment explosion protection (Ex)
HERVE
BARON Quantitative Risk Analysis (QRA)

Step 3:
Consequence evalutation

Overpresssure (bar) 0.2 0.1 0.01

Distance (m) 96 167 1270

CONSEQUENCE CLASS QUANTITATIVE CRITERIA EFFECTS

MINOR ≤0.1 bar locally (within 10m) No effect, no damage

SIGNIFICANT ≤0.1 bar locally (within 50m) Limited damage to plant and operators

SEVERE > 0.1 bar within plant Damage to plant and operators

MAJOR > 0.1 bar on populated areas Damage to plant, operators & public
 HERVE
BARON Quantitative Risk Analysis (QRA) Unacceptable risk area–
Design change necessary

Final step: classification of risk As Low As Reasonably

Practicable – Plant
Management measures

Release Frequency Immediate ESD & Fire Delayed Explosion/ Consequence Event Frequency (ev/y) Acceptable risk area
ignition Fighting Ignition Flash-fire

0,998 Jet fire ESD & FF 7,779E-03

0,070
0,002 Jet fire no ESD & FF 1,520E-05

1,11E-01 1.0E-02
Release/yr
0,949 Dispersion 9,827E-02
0,930
0,120 Explosion 1,774E-05
0,028
0,051 0,880 Flash fire 1,301E-04 1.0E-03
0,972 Dispersion 5,133E-03

Yes Frequency (event/year)

Jet fire ESD & FF 7,779E-03 1.0E-04
Jet fire no ESD & FF 1,520E-05
Explosion 1,774E-05 Unlikely
No Flash Fire 1,301E-04
Dispersion 1,034E-01
B04a/b/c/d 5%
1.0E-05
Rare

1.0E-06 Minor Significant Severe Major

CONSEQUENCE CLASS QUANTITATIVE CRITERIA EFFECTS

MINOR ≤0.1 bar locally (within 10m) No effect, no damage

SIGNIFICANT ≤0.1 bar locally (within 50m) Limited damage to plant and operators

SEVERE > 0.1 bar within plant Damage to plant and operators

MAJOR > 0.1 bar on populated areas Damage to plant, operators & public
HERVE Environmental Impact Assessment (Air quality dispersion
BARON
analysis)
HERVE Noise Map
BARON

dB(A)
HERVE
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HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON

Process design

PFDs P&IDs

H&M balance
Piping
Instrumentation
Equipment
specification
Process Vendor
data Rotating drawings
Layout
sheet Pressure vessels
Fired equipment Civil
Heat exchangers
Electrical
Packages etc.
HERVE
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HERVE
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HERVE
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HERVE
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Grading plan

Required finish level

Native soil elevation

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Vendor information
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Foundation
Calculation
HERVE
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Foundation
drawing/
re-inforcement
HERVE
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Foundation
drawing/
Formwork
HERVE
BARON Civil works
specification
HERVE
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HERVE
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Loading data
HERVE
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Structural design
HERVE
BARON Calculation note
HERVE
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Structural
drawings
HERVE
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Architectural drawings

Equipment layout
drawing
HERVE
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HERVE
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HERVE Heating, Ventilation &Air
BARON
Conditioning (HVAC)
HERVE
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Civil Works Installation Drawings

HERVE
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HERVE Standard drawings
BARON
HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON

Process design

PFDs P&IDs

H&M balance
Piping
Instrumentation
Equipment
specification
Process Vendor
data Rotating drawings
Layout
sheet Pressure vessels
Fired equipment Civil
Heat exchangers
Electrical
Packages etc.
HERVE
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HERVE
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HERVE
BARON

Layout/
principles
HERVE
BARON Layout/vendor drawings
HERVE Layout/consideration for all networks
BARON
HERVE
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General Plot Plan
HERVE
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Unit Plot Plan
HERVE
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HERVE
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HERVE
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3D modelling
HERVE
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3D model clash check
HERVE
BARON 3D model review
HERVE
BARON

Equipment handling
HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON

Process design

PFDs P&IDs

H&M balance
Piping
Instrumentation
Equipment
specification
Process Vendor
data Rotating drawings
Layout
sheet Pressure vessels
Fired equipment Civil
Heat exchangers
Electrical
Packages etc.
HERVE
BARON

Line Diagram
HERVE
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HERVE
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Piping Layout drawing
HERVE
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HERVE
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HERVE
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HERVE
BARON Isometric drawing
HERVE
BARON Piping Pre-fabrication
HERVE
BARON Post Weld Heat
Treatment
HERVE
BARON Piping Inspection and testing
HERVE
BARON

Piping General
Arrangement drawing
HERVE
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Calculations
HERVE
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HERVE
BARON Standard Pipe Support
drawings
HERVE
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HERVE
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 HERVE
BARON Piping installation work process

Plot Piping Piping Piping Piping

Piping 3D
Plan line studies isometric Stress Process isometric
modelling
diagram & layout drawing OK? OK? drawing
IFC

Piping stress analysis

HERVE
BARON
HERVE
BARON Material Selection
HERVE
BARON Material Selection Diagram
HERVE
BARON
HERVE
BARON Process Fluids list Piping material classes
HERVE
BARON
Piping material
classes Piping material class specification
HERVE Piping material classes specification
BARON
HERVE Piping material classes specification
BARON
HERVE Piping material classes specification
BARON
HERVE
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HERVE
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HERVE
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 Σ
HERVE
BARON
HERVE
BARON Piping material requisition
HERVE
BARON
HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON

Piping &
Instrumentation
Diagram (P&ID)
HERVE
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HERVE
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HERVE Instrument list
BARON
HERVE
BARON Level sketch
HERVE
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Instrument data sheet

HERVE
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Process Control System

HERVE
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System
Architecture
drawing
HERVE Process automations
BARON
HERVE Control narrative
BARON
HERVE Mechanical Equipment Control
BARON
HERVE
BARON Emergency shutdown
HERVE The instrument hardware
BARON
Instrument room Control room

Marshalling Controller
cabinet cabinet

VDU

PT JB

Process
line CPU

LAN
Secondary cable

Multi cable
HERVE
BARON

Junction Box
drawing
HERVE
BARON

Instrument location
drawing
HERVE
BARON

Building detail drawing/

Telecom and PAGA layout
HERVE Instrument standard
BARON
installation drawings
HERVE
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Junction box wiring
HERVE
BARON
Cable routing drawings

Cable list
HERVE
BARON Instrument bulk Material Take-Off

ITEM QUANTITY DESIGNATION

1 195 Gauge adapter – ½” x ½”
2 37 Block manifold 2 valves (Gas) – ½”
3 23 Block manifold 5 valves (Gas) –½”
4 0 Ball valve ½” – 12mm
5 300m Tubing – 12mm OD x 1mm
6 200 Reducer – 12mm x ¼”
7 50 Union tee – 12 x 12 x 12mm
8 50 Female connector – 12mm x ½”
9 350 Male connector – 12mm x ½”
10 9 Plug – ½” NPTF
11 8 Plug – ½” NPTM
HERVE
BARON

Cable routing inside

technical room
HERVE
BARON

Instrumentation &
control rooms layout
HERVE
BARON

Screen displays
HERVE Instrument loop diagram
BARON
HERVE
BARON Engineering
Process
Equipment
HSE
Civil
Layout
Piping
Instrumentation
Electrical
HERVE
BARON

Electrical consumer list

HERVE
BARON

Electrical Load
Summary
HERVE
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HERVE
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General One
Line
Diagram
HERVE
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Generators

Switchgear

Transformer
HERVE
BARON Equipment data sheet
HERVE
BARON Switchboard
Single Line
Diagram
HERVE
BARON Switchgear Typical Diagram
 VOLTAGE OF MS-001 (STUDY1)
HERVE
10000
BARON
9900
9800
9700
Bus Volt a ge (Volt s )

9600
9500
9400
9300
9200
9100
9000
8900
8800
0.0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0
Time (Seconds)

FREQUENCY OF MS-001 (STUDY1)

50.0

49.5
Bus Frequency (Hz)

49.0

48.5

48.0 Calculations
47.5

47.0
0.0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0
Time (Seconds)
HERVE
BARON Cable routing drawing

Cable schedule
HERVE
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Typical
installation
drawings
HERVE
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Block Diagram
HERVE
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Trouble shooting
diagrams
HERVE
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Lighting layout
HERVE
BARON

Lighting illumination level

Iso lux
curves
HERVE
BARON Electrical equipment layout
HERVE
BARON

Electrical Control
System
HERVE
BARON

Electrical
Control System
HERVE From main From emergency
BARON power (diesel)
generators generators

Electrical load shedding

To normal consummers To essential

e.g. pumps in process consummers e.g. fire
and utility units water pump
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE
BARON
Field Engineering
HERVE
BARON Site Query
HERVE Site MASTER set of documents
BARON
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE
BARON
MONTH
PROJECT SCHEDULE
PLANT START-UP
5
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PIPING PRE-FABRICATION & INSTALLATION

PIPING MATERIAL & DRAWINGS AT SITE 4 X X X X X X X X X X

PIPING MATERIAL MANUFACTURING & SHIPPING X X X X X X

PURCHASE OF PIPING MATERIAL

2 3X
TECHNICAL & COMMERCIAL CLARIFICATIONS X X
CALL FOR TENDER FOR PIPING MATERIAL
PREPARE PIPING MATERIAL TAKE-OFF
PIPING ROUTING STUDIES 1X X X
PIPING & INSTRUMENTATION DIAGRAMS (PIDs)

1 5
3

4 5
2
HERVE
Process
BARON
simulations

Process
data sheet
Equipment
selection
&
purchase

Vendor data

Foundation
drawings
HERVE
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HERVE
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Safety valves Engineering schedule
duty & data
sheet (Process) Estimates must be done
Safety valves
inquiry and
to meet the schedule
purchase
(procurement)
Size Safety valves
& weight sizing & drawings
(vendor)
estimates

Safety valves
location & piping
routing
(piping/layout) Piping calcs &
supports
(piping/stress)
Steel structure
Supports design and
& loads estimates drawings (civil)

Purchase steel
(manufacturer)
Fabrication
(manufacturer)
Shipping
Structure
at Site
HERVE
BARON
HERVE
BARON

What the
Vendor
supplied

What
Engineering
designed
HERVE
BARON
HERVE
BARON Oil & Gas Engineering Training
HSE Moment
Intro, scope & objectives
Project Engineering
The Design Basis
Discipline presentations
Field engineering
Schedule
Quality
HERVE Engineering Quality Assurance:
BARON

Engineering document register

Document Document title Document

number revision

A 1 48104 Service building instrument. rooms cables routing B

A 2 48102 Trouble shooting diagrams D
A 3 48134 F&G system architecture drawing E
A 4 50100 Instrument index B
A 7 50003 Spec for instrument installation works and service C
A 8 50960 Instrument Data sheets for temperature switches B
A 9 50110 Requisition for pressure relief valves B
M 1 62059 General plot plan B
M 2 62020 Piping details standard C
M 2 62070 Piping general arrangement Area 1 D
M 4 60100 Special items list D
HERVE Engineering Quality Assurance:
BARON
Document checking and distribution
HERVE Engineering Quality Assurance:
BARON

Document revision
HERVE
BARON
Engineering Integrity: Site Query from Construction
HERVE
BARON

Interface
Agreement

Section/Step 1

Section/Step 2
HERVE
BARON

Interface definition
HERVE The Oil & Gas Engineering Guide
BARON
2nd edition
Do you want to know more... Much more?

© 2015 – Hervé Baron

HERVE The Oil & Gas Engineering Guide - 2nd edition
BARON
Table of Contents

© 2015 – Hervé Baron

HERVE The Oil & Gas Engineering Guide - 2nd edition
BARON
Table of Contents

Discipline
presentation:
activities and
deliverables

© 2015 – Hervé Baron

HERVE
BARON

The work of each

Engineering discipline is
described

© 2015 – Hervé Baron

HERVE
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Design activities are

explained, e.g., Plant
Equipment layout

© 2015 – Hervé Baron

HERVE
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Complex activities, such as

QRA, are explained
through a practical
example.

© 2015 – Hervé Baron

HERVE
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A sample of all common

Engineering documents is
included

© 2015 – Hervé Baron

HERVE
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Difference between
Engineering and Shop
drawings

© 2015 – Hervé Baron

HERVE
BARON

Understand the main

technical aspects, e.g.,
DCS vs ESD

© 2015 – Hervé Baron

HERVE The Oil & Gas Engineering Guide - 2nd edition
BARON
Table of Contents

The overall process

© 2015 – Hervé Baron

HERVE The Oil & Gas Engineering Guide - 2nd edition
BARON
Table of Contents

© 2015 – Hervé Baron

HERVE The Oil & Gas Engineering Guide - 2nd edition
BARON
Table of Contents

© 2015 – Hervé Baron

HERVE The Oil & Gas Engineering Guide - 2nd edition
BARON
Table of Contents

© 2015 – Hervé Baron

HERVE The Oil & Gas Engineering Guide
BARON
2nd edition

Order direct from the publisher:

http://www.editionstechnip.com/en/catal
ogue-detail/1111/oil-gas-engineering-
guide-the.html

© 2015 – Hervé Baron