d®¸ÀA¥À£ÀÆä® E¯ÁSÉ

WATER RESOURCES DEPARTMENT

CHAPTER - WRD: 7
SCHEDULE OF RATES

LIFT IRRIGATION WORKS

FOR THE YEAR : 2023-24

CONTENTS PAGES

REFERENCE DATA 3 -- 5

NOTES ON BASIC RATES 7 -- 7

DATA RATES 9 -- 29

zÀgÀ¥ÀnÖ ¸À«Äw¬ÄAzÀ ¥ÀjµÀÌj¸À®ànÖzÉ

FINALISED BY SCHEDULE OF RATES COMMITTEE

Page 1
 LIFT IRRIGATION WORKS

2
 LIFT IRRIGATION WORKS

LIFT IRRIGATION WORKS - REFERENCE DATA

FOR THE YEAR : 2023-24

COST OF MATERIALS :
3
1 Acetyline gas per m `: 403.00
2 Acid resisting mortar per kg `: 69.00
3 Acid resisting tiles per Dozen `: 420.00
4 Acrylic emulsion paint per ltr `: 225.00
5 Air hose 25 mm dia per m `: 247.00
6 Aluminium beading for glass fixing per m `: 41.00
7 Burnt bricks per 1000 Nos `: 8000.00
8 Cement 43 Gr per kg `: 5.86
9 Cement concrete solid blocks per each. `: 56.00
3
10 Coarse aggregate 10-4.75 mm per m `: 1362.00
3
11 Coarse aggregate 20-10 mm per m `: 1333.00
3
12 Coarse aggregate 40-20 mm per m `: 1190.00
3
13 Coarse aggregate 80-40 mm per m `: 1143.00
14 Concrete admixture ( Super Plasticizer ) per ltr `: 191.00
15 Detonating fuse coil per m `: 10.00
16 Detonator delay type per each. `: 10.00
17 Detonator electric per each. `: 40.00
18 Detonator ordinary per each. `: 4.00
19 Diesel per litre `: 87.89
2
20 Ductile iron pipe ( 18 kg / cm test pressure ) 1000 mm dia per m `: 25067.00
2
21 Ductile iron pipe ( 18 kg / cm test pressure ) 1200 mm dia per m `: 34239.00
2
22 Ductile iron pipe ( 18 kg / cm test pressure ) 800 mm dia per m `: 16865.00
23 Empty cement bag per each. `: 3.00
24 Explosive Ammonium nitrate ( ANFO ) per kg `: 45.00
25 Explosive high strength ANFO booster per kg `: 96.00
26 Explosive small dia ( Kelvex-220 or equivalent ) per kg `: 83.00
3
27 Fine aggregate / sand per m ( screened ) `: 1476.00
3
28 Fine aggregate / sand per m ( unscreened ) `: 1476.00
29 G.I barbed wire 12 x 12 gauge per kg `: 73.00
2
30 G.I chain link mesh 10 gauge 50 x 50 mm opening per m `: 159.00
31 G.I stretcher wire 8 gauge per kg `: 87.00
32 GI pipe B class 40 mm dia per m `: 290.00
33 G.I sheet plain Class II 1 mm thick per tonne `: 64359.00
34 G.I sheet corrugated Class-II 1 mm thick per tonne `: 69232.00
35 G.I bolt / nut / washer ( general purpose ) per kg `: 87.00
36 Guniting nozzle per each. `: 461.00
37 Header stone 200 x 200 x 400 mm per each. `: 27.00
38 Hot dipped GI bolts / Nuts / Washers per kg `: 112.00
39 Ironite compound per kg `: 31.00
40 J- Bolts for fixing soldiers per each. `: 52.00
41 Jack hammer drill rod 1.5 m per each. `: 4892.00
42 Asphalt 80 / 100 Grade per kg `: 47.00
43 M.S bolts / Nuts / Washers per kg `: 88.00
3
44 Murum per m `: 288.00
3
45 Oxygen gas per m `: 86.00
46 Plain glass 4 mm thick `: 457.00
2
47 Pre-stressed concrete pipe ( 18 kg / cm test pressure ) 1000 mm dia `: 7433.00
2
48 Pre-stressed concrete pipe ( 18 kg / cm test pressure ) 1200 mm dia `: 8776.00
2
49 Pre-stressed concrete pipe ( 18 kg / cm test pressure ) 800 mm dia `: 6126.00
50 Rails per tonne `: 57280.00

3
 LIFT IRRIGATION WORKS

51 Rapid wire mesh 50 x 50 mm opening non-galvanized per m2 `: 170.00

52 Reinforcement steel per kg `: 60.17
53 Rolling shutter per m2 `: 2877.00
54 Rust cleaner per ltr `: 396.00
55 Shutter oil per ltr `: 50.00
56 Size stone 200 mm height per each. `: 14.00
57 Spinning belt per No. `: 13024.00
58 Steel door ( frame and Shutter tubular sections ) per m2 `: 6206.00
59 Steel door ( frame CRCA sheet Shutter tubular sections ) per m2 `: 5486.00
60 Steel window tubular frame Z section shutter `: 2372.00
61 Steel window both frame and shutter tubular sections `: 3304.00
62 Stone chips ( at quarry ) per m3 `: 602.00
63 Structural steel angle / channel / beam / bar per kg `: 56.00
64 Structural steel plate / flat per kg `: 56.00
65 Synthetic enamel paint per ltr `: 231.00
66 Top cover for rolling shutter per m `: 678.00
67 Un-coursed rubble stones ( at quarry ) per m3 `: 860.00
68 Water hose 20 mm dia per m `: 228.00
69 Water proof cement paint per kg `: 38.00
70 Weld mesh 50 x 50 mm 13 gauge per m2 `: 249.00
71 Welding electrodes 4 mm dia ( general use ) per each. `: 11.00
72 Welding electrodes 4 mm dia ( low hydogen ) per each. `: 23.00
73 Wire brush per No. `: 45.00
74 Wire mesh ( chain link galvanized ) 50 x 50 mm 20 SWG per m2 `: 253.00
75 Zinc chromate red oxide primer per ltr `: 120.00
76 Ordinary Earth `: 231.00
77 M.S Plate (5.00mm - 25.00mm thickness) per MT `: 71700.00

ROYALTY CHARGES: Per tonne

1 Murum / Gravel `: 40.00
2 Stone / Coarse aggregate `: 70.00
3 Fine aggregate / Sand `: 80.00
4 Earth `: 60.00

Usage charges of Machinery: Usage charge Fuel charge Crew charge

1 Air compressor 8.5 cmm / hour ( diesel ) `: 156.00 1360.00 304.00
2 Air compressor 8.5 cmm per hour ( ele ) `: 82.00 466.00 238.00
3 Angle dozer per hour `: 896.00 930.00 317.00
4 Bending machine / hour `: 29.00 124.00 187.00
5 Concrete mixer 300 / 200 ltr / hour ( diesel ) `: 32.00 121.00 317.00
6 Concrete mixer 300 / 200 ltr / hour ( ele ) `: 30.00 41.00 317.00
7 DG set 30 kVA per hour `: 50.00 967.00 190.00
8 Guniting equipment per hour `: 66.00 15.00 312.00
9 Jack hammer per hour `: 11.00 9.00 246.00
10 Mobile crane 8 t capacity per hour `: 323.00 1088.00 313.00
11 Needle Vibrator 40 mm dia ( ele ) / hour `: 5.00 8.00 225.00
12 Needle Vibrator 40 mm dia ( petrol ) / hour `: 6.00 28.00 225.00
13 Pug cutting machine per hour `: 13.00 4.00 ---
14 Pump ( diesel ) 5 hp per hour `: 5.00 121.00 155.00
15 Pump ( electric ) 5 hp per hour `: 2.00 41.00 116.00
16 Road roller per hour `: 175.00 1088.00 301.00
3
17 Shovel 0.5 m per hour `: 560.00 725.00 317.00
3
18 Shovel 0.85 m per hour `: 926.00 1329.00 317.00

4
 LIFT IRRIGATION WORKS

19 Spinning machine per hour `: 29.00 124.00 187.00

20 Stationery derric crane per hour `: 50.00 15.00 ---
21 Tipper 5 m3 per hour `: 255.00 457.00 238.00
22 Transformer 250 KVA per month `: 2606.00 --- ---
23 Upright drilling / Grinder / Cutter per hour `: 14.00 41.00 234.00
24 Vibrating plate compactor ( diesel ) per hour `: 43.00 121.00 381.00
25 Water tanker per hour `: 253.00 457.00 235.00
26 Welding transformer per hour `: 9.00 100.00 ---

WAGES OF WORKERS: Per day

1 Bar bender `: 619.05
2 Blaster licensed `: 619.05
3 Carpentor Cl- II `: 600.90
4 Crowbar man `: 600.90
5 Electrician `: 619.05
6 Fitter shuttering works `: 600.90
7 Foreman `: 619.05
8 Helper blasting `: 600.90
9 Helper fitter `: 600.90
10 Khalasi `: 619.05
11 Lineman `: 600.90
12 Maistry `: 619.05
13 Mason Cl-I `: 619.05
14 Mason Cl-II `: 600.90
15 Mazdoor ( cement handling ) `: 588.80
16 Mazdoor ( Heavy) `: 588.80
17 Mazdoor ( Light ) `: 588.80
18 Painter Cl I `: 619.05
19 Painter Class-II `: 600.90
20 Pipe fitter `: 619.05
21 Stone breaker ( Hammerman ) `: 600.90
22 Stone chiseller Cl - I `: 619.05
23 Stone chiseller Cl - II `: 600.90
24 Tile layer `: 619.05
25 Welder / Gas cutter / Marker / Erector `: 619.05

ELECTRIC SUB-STATION MATERIALS:

1 RCC Pole 9m length (145kg/WL) `: 5600.00
2 Flood light 250/450 W ( HPMH/HPSodium vapour lamp ) `: 762.00
3 Flood light luminaire set (250W HPMH/HPSV with control gear box) `: 4876.00
4 Fluoscent tube light ( 2'/4'-36/40W) `: 34.00
5 Fluoscent tube light set ( Patti type with electronic ballast 1 x 4'-28W) `: 473.00
6 Moulded case Circuit breaker (four pole 700-800Amps 50kA) `: 35262.00
7 HT/LT Rabbit Conductor (6/3.15mm AI+6/3.15mm steel) `: 38068.00
2
8 PVC Armoured cable 10 mm and below (4 core-1.1KV LTUG cable) `: 126.00
2
9 PVC Armoured cable 16 mm (4 core-1.1KV LTUG cable) `: 155.00
2
10 PVC Armoured cable 25 mm (3.5 core-1.1KV LTUG cable) `: 154.00
2
11 PVC Armoured cable 70 mm (3.5 core-1.1KV LTUG cable) `: 359.00

OTHER DATA :
1 Contractor's Overheads % 10.00
2 Contractor's Profit % 10.00
3 Demand charges per KVA / month `: 375.00
4 Energy charges per kWhr `: 9.25
5 Insurance charges on machinery % 1.00
6 Shutter fabrication cost per kg `: 19.00
7 Sundries ( rate for unquantified inputs ) `: 56.00

5
 LIFT IRRIGATION WORKS

6
 LIFT IRRIGATION WORKS

NOTES ON BASIC RATES

LIFT IRRIGATION WORKS
FOR THE YEAR : 2023-24

1. All notes under ' General Notes on Schedule of Rates ' are applicable to ' Lift Irrigation Works '
also to the extent they are relevant.

2. Unless otherwise specified the basic rates are inclusive of all lifts.

3. Unless otherwise specified the basic rates are inclusive of standard finish required for concrete
surface.

4. The basic rates for concrete items include cleaning the top surface of previous lift and
providing cement mortar layer before placing the concrete for next lift. The proportion of
cement mortar shall be same as that of mortar portion in concrete.

7
 LIFT IRRIGATION WORKS

8
 LIFT IRRIGATION WORKS

LIFT IRRIGATION WORKS- DATA RATES

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.1

ITEM: Providing and placing sand bags consisting of empty cement bags filled with 35 to 40 kg
locally available sand for forming ring bund including cost of all materials, labour, plugging
joints with selected earth and all other ancilliary operations complete.

DATA: Consider providing and placing 100 bags for ring bund for rate analysis.

1. Requirement of materials:
Empty cement bags with 5 % wastage ( 100 x 1.05 ) : 105 Nos.
2. Requirement of machinery :
No machinery required.
3. Requirement of workforce ( other than machinery crew ) :
Maistry : 1 No.
Heavy mazdoor:
For filling and tying sand bags : 3 Nos.
For conveying and placing in position : 2 Nos.
For plugging leakage points : 1 No.
Light mazdoor:
For bringing selected earth for plugging : 2 No.

RATE ANALYSIS UNIT : 100.00 bags

a. MATERIALS:
Sl No Particulars Unit Quantity Rate Amount
in `. in `.
1 Empty cement bag Each 105.00 3.00 315.00
Total `: 315.00
Total cost of Materials : `: 315.00

b. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 NIL 0.00 0.00 0.00
Total `: 0.00
Total Usage charges of Machinery : `: 0.00

c. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Maistry Day 1.00 619.05 619.05
2 Heavy mazdoor Day 6.00 588.80 3532.80
3 Light mazdoor Day 2.00 588.80 1177.60
Total `: 5329.45

ABSTRACT:
a. Cost of Materials `: 315.00
b. Usage charges of Machinery `: 0.00
c. Cost of Labour `: 5329.45
Sub Total A `: 5644.45
Add 1% water charges on A 0% 0.00
Add 1% Sundries on a(for gunny thread etc.) 1% 3.15
Sub Total B `: 5647.60
Overhead charges 10% on B 10% 564.76
Sub Total C `: 6212.36

9
 LIFT IRRIGATION WORKS

Add Contractors profit @ 10% on C 10% 621.24

Total cost for 100.00 bags `: 6833.60
Rate per Each `: 68.34
Total 68.34
Rate approved per Each 68.00

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.2

ITEM: Filling clayey soil between two rows of sand bags placed for forming ring bund including
cost of all materials, labour, tamping, plugging leakage points and all other ancilliary operations
complete.

3
DATA: Consider 10 m soil filling for rate analysis.
Output of 1 heavy and 1 light mazdoor assumed at 4 m3 per day.

1. Requirement of materials: .
No materials required.

2. Requirement of machinery :
Deploy 5 hp pump for 0.5 hour for bailing out water.

3. Requirement of workforce ( other than machinery crew ) :

Maistry : 1 No.
Heavy mazdoor:
For supplying soil : 2.5 Nos.
For levelling and tamping : 1 No.
Light mazdoor:
For conveying soil : 2.5 Nos.

RATE ANALYSIS UNIT : 10.00 m3

a. MATERIALS:
Sl No Particulars Unit Quantity Rate Amount
in `. in `.
1 NIL 0.00 0.00 0.00

Total `: 0.00

b. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 5 hp pump ( diesel ) Hour 0.50 5.00 2.50
Fuel / Energy charges Hour 0.50 121.00 60.50
Total `: 63.00

c. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for pump Hour 0.50 155.00 77.50
2 Maistry Day 0.50 619.05 309.53
3 Heavy mazdoor Day 3.50 588.80 2060.80
4 Light mazdoor Day 2.50 588.80 1472.00
Total `: 3919.83
ABSTRACT:
a. Cost of Materials `: 0.00
b. Usage charges of Machinery `: 63.00
c. Cost of Labour `: 3919.83

10
 LIFT IRRIGATION WORKS

Sub Total A `: 3982.83

Add 1% water charges on A 0.00% 0.00
Add 1% Sundries as applicable 0.00% 0.00
Sub Total B `: 3982.83
Overhead charges 10% on B 10% 398.28
Sub Total C `: 4381.11
Add Contractors profit @ 10% on C 10% 438.11
3
Total cost for 10.00 m `: 4819.22
3
Rate per m `: 481.92
Total 481.92
Rate approved per m3 482.00

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.3

ITEM: Providing and fixing acid resistant tiles of approved quality for battery room flooring / dadooing
set over a bed of 20 mm thick CM 1 : 3 proportion by volume including cost of all materials,
machinery, labour, cleaning surface, batching and mixing mortar, grouting joints with acid
resistant mortar mix, finishing, curing and all other ancilliary operations complete.

2
DATA: Consider 10 m tiling / dadooing with acid resistant tiles.
For 1 m3 mortar 1 : 3 Cement : 460 kg Sand : 0.96 m3
2
Quantity of mortar for 10 m ( 10 x 0.02 ) : 0.20 m3
Number of 15 x 15 cm tiles / m2 : 44.5 Nos
Quantity of acid resistant mortar mix / m2 : 0.6 kg

1. Requirement of materials:
Acid resistant tiles ( 10 x 44.5 / 12 ) : 37 Dozens
Cement for mix with 1 % wastage ( 0.2 x 460 x 1.01 ) : 93 kg
Acid resistant mortar mix ( 10 x 0.60 x 1.01 ) : 6.10 kg
Sand ( 0.2 x 0.96 x 1.02 ) : 0.20 m3

2. Requirement of machinery :
No machinery required.

3. Requirement of workforce ( other than machinery crew ) :

Maistry : 1 No.
Tile layer : 1 No.
Heavy mazdoor:
For preparing and supplying mortar : 1 No.
For supplying tiles and assisting Tile layer : 1 No.
Light mazdoor:
For cleaning, curing & miscellaneous : 1 No.

RATE ANALYSIS UNIT : 10.00 m2

a. MATERIALS:
Sl No Particulars Unit Quantity Rate Amount
in `. in `.
1 Acid resistant tiles Doz 37.00 420.00 15540.00
2 Acid resistant mortar mix kg 6.10 69.00 420.90
3 Cement kg 93.00 5.86 544.98
4 Sand m3 0.20 1476.00 295.20
Total `: 16801.08

11
 LIFT IRRIGATION WORKS

b. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 NIL 0.00 0.00 0.00
0.00 0.00 0.00
Total `: 0.00

c. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Tile layer Day 1.00 619.05 619.05
2 Maistry Day 1.00 619.05 619.05
3 Heavy mazdoor Day 1.00 588.80 588.80
4 Light mazdoor Day 1.00 588.80 588.80
Total `: 2415.70

ABSTRACT:
a. Cost of Materials `: 16801.08
b. Usage charges of Machinery `: 0.00
c. Cost of Labour `: 2415.70
Sub Total A `: 19216.78
Add 1% water charges on A 1.00% 192.17
Add 1% Sundries as applicable 0.00% 0.00
Sub Total B `: 19408.95
Overhead charges 10% on B 10% 1940.89
Sub Total C `: 21349.84
Add Contractors profit @ 10% on C 10% 2134.98

2
Total cost for 10.00 m `: 23484.83
2
Rate per m `: 2348.48
Total 2348.48
Rate approved per m2 2348.00

SECTION: LIFT IRRIGATION WORKS YEAR : 2023-24 ITEM No: WRD: 7.4

ITEM: Manufacturing, supplying, laying in position, aligning, jointing, testing and commissioning of
electric resistance welded / submerged arc welded mild steel (Fe-410 grade) delivery pipes
of specified diameter and plate thickness with flanged ends wherever required and provided with
1 coat of 40 micron thick zinc rich epoxy primer paint and 3 coats of 100 micron thick each
coat coal tar epoxy paint for inner surface and 1 coat of 40 micron thick zinc rich epoxy primer
paint and 2 coats of 100 micron thick each coat coal tar epoxy paint for outer surface
including cost of all materials, machinery, labour, cutting, bending, welding, finishing, painting,
conveying to spot, lowering, aligning, jointing, arranging water for testing, hydraulic testing at
fabrication site and after laying and jointing at specified test pressure and all other ancilliary
operations complete.

Diameter of delivery pipe : ……….mm Thickness of plate :………..mm.

DATA: Consider delivery pipe consisting of MS pipes fabricated using MS plates conforming to IS: 3478.
Consider use of 1500 mm width plates for fabrication of pipes.
Consider 1200 mm internal diameter and 6000 mm length pipe for rate analysis.
Consider 12 mm thick plates for fabrication of pipes.
As Butter-fly valve / Check valve are to be provided in delivery pipe portion 2 flanged ends are
assumed in 6 m length for fixing these valves.
Consider 100 mm width of flanges and 12 mm thick plates for flanges.

12
 LIFT IRRIGATION WORKS

Consider hot dipped G.I bolts at 100 mm C / C for fixing valves.

Weight of 6.0 m length pipe ( 3.142 x 1.212 x 0.012 x 7.85 x 6.0 ) : 2.152 t
Add for Weight of flanges (3.142 x 1.424 x 0.012 x 0.1 x 2 x 7.85) : 0.084 t
: 2.236 t
Add for wastage @ 2.5 % : 0.056 t
Total 2.292 t
Number of bolts at 100 mm spacing ( 3.142 x 1.424 / 0.1 ) : 45 Nos

1. Requirement of materials:
a. Mild steel :
Plates / flats with 2.5 % wastage : 2292 kg
b. Bolts / Nuts / Washers :
GI bolts / nuts / washers with 2.5 % wastage ( 45 x 0.25 x 1.025 ) say : 11.5 kg
c. Welding electrodes ( Ordinary / Low hydrogen ) :
For 1.5 m plate width and 6.0 m pipe length there will be 1 longitudinal weld of 6 m length and
5 circumferencial welds ( 3 for pipe and 2 for flanges ).
Length of welding ( 6.0 + 3 x 3.142 x 1.2 + 2 x 3.142 x 1.224 ) : 25.00 m
GP / LH electrodes @ 12 Nos / m ( 25 x 12 ) : 300 Nos
Add for variations / wastage / misc welding @ 10 % ( 300 x 0.1 ) say : 30 Nos
Total requirement of GP / LH electrodes : 330 Nos
for stitch weld GP electrodes @t 10 % of total (330 x 0.10 ) : 33 Nos
for run welding LH electrodes @ 90 % of total (330 x 0.90 ) : 297 Nos

2. Cutting :
Length of cutting plates for pipe ( 4 x 1.5 ) : 6.0 m
Length of cutting plates for flanges ( 2 x 2 x 3.142 x 1.424 ) : 17.9 m
Add for variations ( cutting more than 2 sides / odd shape etc ) at 10 % : 2.4 m
Total ( say ) : 26.0 m
For cutting mild steel sections to required sizes gas cutting is considered.
Length of steel to be cut by using gas manually : 20 m
Length of steel to be cut by gas using pug cutting machine : 6m
Time for gas cutting manually at ( av ) 2 m cutting / hour : 10 hours
Time for gas cutting by pug cutting machine at ( av ) 3 m cutting / hour : 2 hours
Acetelyne gas @ 0.6 m3 / hour ( 10 + 2 ) x 0.60 : 7.2 m3
Oxygen gas @ 1.8 m3 / hour ( 10 + 2 ) x 1.80 : 21.6 m3
Use of gas cutting torch with 50 min / hr working ( 10 x 60 / 50 ) : 12 hours
Use of pug cutting machine with 50 min / hr working ( 2 x 60 / 50 ) : 2.5 hours

3. Bending plate:
Length of plates for bending for 1.5 m length pipe ( 3.142 x 1.2 ) : 3.77 m
For length of plates for bending 4 pipes of 1.5 m ( 3.77 x 4 ) : 15.10 m
Assuming 3 m bending /hour, time for bending 15.1 m ( 15.1 / 3 ) say : 4 hours
With 50 min / hr working use bending machine for ( 4 x 60 / 50 ) say : 5 hours

4. Welding :
Length of welding : 25.0 m
For stich welding @ 2 hrs usage / shift & @ 12 electrodes / hr
( 33 x 8 ) / ( 12 x 2 ) say : 11 hours
For run welding @ 6 hrs usage / shift & @ 12 electrodes / hr
( 297 x 8 ) / ( 12 x 6 ) : 33 hours
Total : 44 hours
Deploy welding transformer for 44 hours.
Fuel / Energy charges @ 25 % hrs for stitch welding & @ 75 % hrs for run welding.
( 11 x 0.25 + 33 x 0.75 ) say : 28 hours

13
 LIFT IRRIGATION WORKS

5. Surface cleaning :
Inner painting area for pipe ( 3.142 x 1.2 x 6.0 ) say : 23.0 m2
Outer painting area for pipe ( 3.142 x 1.224 x 6.0 ) say : 23.0 m2
Outer painting area for flanges ( 2 x 3.142 x 1.3 x 0.1 ) say : 1.0 m2
As surface cleaning by sand blasting is hazardous, it is proposed to adopt chemical treatment
to remove grease, rust, scaling and to form phosphate coating to prevent further rusting
before applying cement mortar lining.
Quantity of rust cleaner / inhibitor for 47 m2 @ 8 m2 / ltr : 6.0 ltr

6. Inner painting:
Inner painting 1 coat zinc rich epoxy primer and 3 coats coal-tar epoxy paint.
Area of inner lining ( 3.142 x 1.2 x 6.0 ) : 23.0 m2
2
Quantity primer paint at 9 m / ltr / coat ( 23.0 / 9.0 ) : 2.5 ltrs
Quantity coal tar epoxy paint at 6 m2 / ltr / coat ( 23.0 x 3 / 6.0 ) : 11.50 ltrs

7. Outer painting:
Outer painting 1 coat zinc rich epoxy primer and 2 coats coal-tar epoxy paint.
Area of outer painting : 24.0 m2
Quantity primer paint at 9 m2 / ltr / coat ( 24.0 / 9.0 ) : 2.7 ltrs
2
Quantity coal tar epoxy paint at 6 m / ltr / coat ( 24 x 2 / 6.0 ) : 8 ltrs

8. Requirement of other machinery :

For drilling holes in flang plates for fixing bolts 8 hours use of drilling machine considered.
For grinding / finishing weld joints in plates and other locations 24 hours use of grinding
machine considered.
For handling of plates / 6 m pipe erection use of 8 t mobile crane for 8 hours considered.

9. Requirement of work force :

Work component Foreman Marker / Gas cutter / Helper /
Fabricator / Welder Painter Cl-II
Erector /
Cutting sections 10 hours 1 2 2 4
Drilling holes for bolt fixing 1 1 --- 2
Fabricating and stitch welding 11 hours 2 2 --- 4
Run welding 33 hours 2 --- 4 4
Erection of pipes 1 2 --- 4
Cleaning surface 47 m2 @ 15 m2/day --- --- --- 3
Inner painting at 15 m2/ day (92 m2 ) --- --- --- 9
2 2
Outer painting at 15 m / day ( 72 m ) --- --- --- 7
Finishing / checking / cleaning 1 1 --- 1
Total : 8 8 6 38
Note : a. It is assumed that all stitch welding will be done by fabricator. Hence, no separate provision
considered for welder for stitch welding.

10. Use rate of materials :

Cost of welding set @ `: 8400.00 / Each `: 8400.00
Life of welding set : 1000 hours
Use rate of welding set per hour ( cost / life ) `: 8.40
Cost of gas cutting set @ `: 2800.00 / Each `: 2800.00
Life of gas cutting set : 600 hours
Use rate of gas cutting set per hr ( cost / life ) `: 4.67

14
 LIFT IRRIGATION WORKS

RATE ANALYSIS UNIT : 2.236 tonne

a. MATERIALS:
Sl No Particulars Unit Quantity Rate Amount
in `. in `.
1 MS plates kg 2292.00 71.70 164336.40
2 Hot dipped GI bolts / nuts / washers kg 11.50 112.00 1288.00
3 Oxygen gas m3 21.60 86.00 1857.60
4 Acetyline gas m3 7.20 403.00 2901.60
5 Welding electrodes ( general purpose ) Nos 33.00 11.00 363.00
6 Welding electrodes ( low hydrogen ) Nos 297.00 23.00 6831.00
7 Zinc rich epoxy primer ltr 5.20 594.00 3088.80
8 Coal tar epoxy paint ltr 19.50 208.00 4056.00
9 Rust cleaner / inhibitor ltr 6.00 396.00 2376.00
10 Use rate welding holder set Hour 44.00 8.40 369.60
11 Use rate gas cutting torch set Hour 12.00 4.67 56.00
12 Wire brush Nos 2.00 45.00 90.00
Total `: 187614.00
Total cost of Materials : `: 187614.00

b. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Welding transformer Hour 44.00 9.00 396.00
Fuel / Energy charges Hour 28.00 100.00 2800.00
2 Bending machine Hour 5.00 29.00 145.00
Fuel / Energy charges Hour 5.00 124.00 620.00
3 Pug cutting machine Hour 2.00 13.00 26.00
Fuel / Energy charges Hour 2.00 4.00 8.00
4 Mobile crane ( revolving ) 8 t Hour 8.00 323.00 2584.00
Fuel / Energy charges Hour 8.00 1088.00 8704.00
5 Grinding machine Hour 24.00 14.00 336.00
Fuel / Energy charges Hour 24.00 41.00 984.00
6 Drilling machines Hour 8.00 14.00 112.00
Fuel / Energy charges Hour 8.00 41.00 328.00
Total `: 17043.00
Total Usage charges of Machinery : `: 17043.00

c. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Mobile crane 8 t Hour 8.00 313.00 2504.00
2 Crew for Bending machine Hour 5.00 187.00 935.00
3 Crew for Drilling machine Hour 8.00 234.00 1872.00
4 Crew for Grinding machine Hour 24.00 234.00 5616.00
5 Foreman Day 8.00 619.05 4952.40
6 Marker / Fabricator / Erector Day 8.00 619.05 4952.40
7 Gas cutter Day 2.00 619.05 1238.10
8 Welder ( General ) Day 3.00 619.05 1857.15
9 Welder ( X - ray ) Day 1.00 680.96 680.96
10 Khalasi Day 4.00 619.05 2476.20
11 Painter Cl II Day 11.00 600.90 6609.90
12 Helper fabrication / erection Day 24.00 600.90 14421.60
13 Helper for cleaning Day 3.00 600.90 1802.70
14 Heavy mazdoor Day 8.00 588.80 4710.40
15 Electrician Day 1.00 619.05 619.05
Total `: 55247.86
Total cost of Labour : `: 55247.86

15
 LIFT IRRIGATION WORKS

ABSTRACT:
a. Cost of Materials `: 187614.00
b. Usage charges of Machinery `: 17043.00
c. Cost of Labour `: 55247.86
TOTAL `: 259904.86
Sub TOTAL A`: 259904.86
Add 1 % Sundries on a+b 1.00% `: 2046.57
Add 1% water charges on A 1.00% 2599.05
Sub Total B `: 264550.47
Overhead charges 10% on B 10% 26455.05
Sub Total C `: 291005.52
Add Contractors profit @ 10% on C 10% 29100.55

Total cost for 2.236 tonne `: 320106.07

6.000 m
Rate per tonne `: 143160.14
Total 143160.14
Rate approved per tonne 143160.00

Conversion of Rate per tonne to Rate per m :

Diameter of pipe considered in data rate : 1200 mm
Thickness of plate considered in data rate for pipe : 12 mm
Length of pipe considered in data rate : 6.00 m
Weight of steel for 6 m long pipe considered in data rate : 2.236 tonnes
Rate per m of pipe = Rate per tonne x Quantity of steel / Length of pipe
= Rate per tonne x 2.236 / 6.00
= Rate per tonne x 0.373
As quantity of steel per m for pipes depends on diameter of pipe and thickness of plates used,
the quantity of steel for pipe of any diameter and plate thickness can be computed based on the
quantity steel as per data rate multiplied by the ratio of diameters and thickness of plates.
Any dia in mm x Any plate thickness in mm
Qty of steel for any dia & plate thickness = 0.373 x ---------------------------------------------------------------
Dia x plate thickness in mm as per data

Any dia in mm x any plate thickness in mm

= 0.373 x
---------------------------------------------------------------
1200 x 12
Any dia in mm xAny plate thickness in mm
= 0.373 x ---------------------------------------------------------------
14400
Note: Rate per m for specified diameter in mm and thickness of plate in mm
= Rate per tonne x diameter in mm x plate thickness in mm x 0.373 / 14400

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.5
ITEM: Manufacturing, supplying, laying in position, aligning, jointing, testing and commissioning of
electric resistance welded / submerged arc welded mild steel (Fe-410 grade) manifold pipe
system of specified diameter and plate thickness with flanged inlets / outlets at specified
locations for connecting pump delivery pipes and raising mains and provided with 1 coat of
40 micron thick zinc rich epoxy primer paint and 3 coats of 100 micron thick each coat
coal tar epoxy paint for inner surface and exposed outer surface including cost of all materials,
machinery, labour, cutting, bending, welding, finishing, painting, conveying to spot, lowering,
aligning, jointing, arranging water for testing, hydraulic testing at fabrication site and after laying
and jointing at specified test pressure and all other ancilliary operations complete.
( excluding cost of thrust block for anchoring / encasing manifold pipe ).

Diameter of manifold pipe : ……….mm Thickness of plate :………..mm.

16
 LIFT IRRIGATION WORKS

DATA: Consider manifold pipe consisting of pipes fabricated using MS plates conforming to IS: 3478.
Consider use of 1500 mm width plates for fabrication of pipes.
Consider 2500 mm internal diameter and 30000 mm length pipe system for rate analysis.
Consider 1000 mm internal diameter and 1.50 m length inlet pipe with one end welded to
manifold pipe and other end flanged for connecting pump delivery pipe.
Consider 2000 mm internal diameter and 1.50 m length outlet pipe with one end welded to
manifold pipe and other end flanged for connecting raising main.
Ten inlet pipes are assumed for 30.0 m length of manifold pipe
Five outlet pipe are assumed for 10 inlet pipes.
One closed end of manifold system is provided with door / manhole for inspection.
Other closed end of manifold system is provided with flanged outlet for fixing scour valve.
Consider 12 mm thick plates for fabrication of manifold and inlet / outlet pipes.
Consider hot dipped GI bolts at 100 mm C / C for joining inlet / outlet pipes.
Consider 100 mm width of flanges for joining inlet / outlet pipes.
Weight of 30 m length pipe ( 3.142 x 2.512 x 0.012 x 7.85 x 30 ) : 22.305 t
Add Wt of end covers (0.7854 x 2.724 x 2.724 x 0.012 x 2 x 7.85) : 1.100 t
Add for stiffeners for end covers @ 50 % : 0.550 t
Add for 10 Nos 1 m inlet pipes (3.142x1.0x0.012x1x10x7.85 ) : 2.960 t
Add for Weight of flanges (3.142 x 1.124 x 0.012 x 0.1 x 10 x 7.85) : 0.333 t
Add for 4 Nos 1.5 m outlet pipes (3.142x 2.0x0.012x5x7.85x 1.5) : 3.550 t
Add for Weight of flanges (3.142 x 2.124 x 0.012 x 0.1 x 7.85 x 4) : 0.251 t
Add for outlet for fixing scour valve and manhole etc 0.169 t
: 32.220 t
Less openings for inlets ( 0.7854 x 1 x 1 x 0.012 x 10 x 7.85 ) (-): 0.740 t
Less openings for outlets ( 0.7854 x 2 x 2 x 0.012 x 4 x 7.85 ) (-): 1.180 t
Less for cutting outlet pipes to curvature of manifold (-): 1.000 t
: 29.300 t
Add for wastage @ 2.5 % : 0.730 t
Total: 30.030 t
Number of G.I bolts for inlet pipes ( 3.142 x 1.124 x 10 / 0.1 ) : 350 Nos
Number of G.I bolts for outlet pipes ( 3.142 x 2.124 x 4 / 0.1 ) : 270 Nos
Number of G.I bolts for scour outlet / manhole etc : 30 Nos
1. Requirement of materials:
a. Mild steel :
Plates / flats with 2.5 % wastage : 30030 kg
b. Bolts / Nuts / Washers :
G.I bolts / nuts / washers with 2.5 % wastage ( 650 x 0.25 x 1.025 ) say : 167 kg
c. Welding electrodes ( Ordinary / Low hydrogen ) :
Length of weld for manifold pipe ( 30.0 + 3.142 x 2.5 x 19 ) : 179.2 m
End cover welding inside / outside (1.7x2 + 2x3.142x2.5x2 ) : 34.8 m
Length of weld for inlet pipes (1 x 10 + 3.142 x 1 x 2 x 10) : 72.8 m
Length of weld for outlet pipes (1.5 x 4 + 3.142 x 2 x 2 x 4) : 56.3 m
Add for stiffeners / manhole / scour valve outlets etc : 18.9 m
Total: 362.0 m
GP / LH electrodes @ 12 Nos / m 362 x 12 ) : 4344 Nos
Add for variations / wastage / misc welding @ 10 % ( 4344 x 0.1 ) say : 436 Nos
Total requirement of GP / LH electrodes : 4780 Nos
for stitch weld GP electrodes @t 10 % of total (4780 x 0.10 ) : 478 Nos
for run welding LH electrodes @ 90 % of total (4780 x 0.90 ) : 4302 Nos
2. Cutting :
Length of cutting plates for manifold pipe ( 20 x 1.5 ) : 30.0 m
Length of cutting plates for end covers ( 2 x 3.142 x 2.7 ) : 17.0 m
Length of cutting for joining inlet pipe ( 10 x 3.142 x 1.0 ) : 31.4 m
Length of cutting for joining outlet pipe ( 4 x 3.142 x 2.0 ) : 25.2 m
Length of cutting plates for inlet pipe ( 10 x 1.0 ) : 10.0 m
Length of cutting plates for flange ( 10 x 2 x 3.142 x 1.124 ) : 70.6 m

17
 LIFT IRRIGATION WORKS

Length of cutting for manifold side to shape ( 10 x 3.142 x 1.0 ) : 31.4 m

Length of cutting plates for outlet pipe ( 4 x 1.5) : 6.0 m
Length of cutting plates for flange ( 4 x 2 x 3.142 x 2.124) : 53.4 m
Length of cutting for manifold side to shape ( 4 x 3.142 x 2.0 ) : 25.2 m
: 300.2 m
Add for variations ( cutting more than 2 sides / odd shape etc ) at 10 % say : 30.0 m
Total ( say ) : 330.0 m
For cutting mild steel sections to required sizes gas cutting is considered.
Length of steel to be cut by using gas manually : 284 m
Length of steel to be cut by gas using pug cutting machine : 46 m
Time for gas cutting manually at ( av ) 2 m cutting / hour : 142 hours
Time for gas cutting by pug cutting machine at ( av ) 3 m cutting / hour : 15 hours
Acetelyne gas @ 0.6 m3 / hour ( 142 + 15 ) x 0.60 say : 94 m3
Oxygen gas @ 1.8 m3 / hour ( 142 + 15 ) x 1.80 say : 282 m3
Use of gas cutting torch with 50 min / hr working ( 142 x 60 / 50 ) : 170 hours
Use of pug cutting machine with 50 min / hr working ( 15 x 60 / 50 ) : 18 hours

3. Bending plate:
Length of plates for bending for manifold pipe ( 20 x 3.142 x 2.5 ) : 157.1 m
Length of plates for bending for inlet pipe ( 10 x 3.142 x 1.0 ) : 31.4 m
Length of plates for bending for outlet pipe ( 4 x 3.142 x 2.0 ) : 25.2 m
Total : 213.7 m
Assuming 3 m bending /hour, time for bending 213.7 m ( 213.7 / 3 ) say : 71.5 hours
With 50 min / hr working use bending machine for ( 71.5 x 60 / 50 ) say : 86 hours

4. Welding :
Length of welding : 362 m
For stich welding @ 2 hrs usage / shift & @ 15 electrodes / hr
( 478 x 8 ) / ( 15 x 2 ) say : 127 hours
For run welding @ 6 hrs usage / shift & @ 15 electrodes / hr
( 4302 x 8 ) / ( 15 x 6 ) : 382 hours
Total : 509 hours
Deploy welding transformer for 509 hours.

Fuel / Energy charges @ 25 % hrs for stitch welding & @ 75 % hrs for run welding.
( 127 x 0.25 + 382 x 0.75 ) : 318 hours

5. Surface cleaning :
Inner / outer painting area for manifold pipe ( 3.142 x 2.5 x 30 x 2 ) : 471.3 m2
End covers inside area ( 0.7854 x 2.5 x 2.5 x 2 ) : 10.0 m2
End covers outside area ( 0.7854 x 2.7 x 2.7 x 2 ) 11.5 m2
Inner / outer painting area for inlet pipe ( 3.142 x 1.0 x 1.0 x 10 x 2 ) : 62.8 m2
Inner / outer painting area for outlet pipe ( 3.142 x 2.0 x 1.5 x 4 x 2) : 75.4 m2
Add for flanges / stiffeners etc : 14.0 m2
Total : 645.0 m2
Less inlet openings ( 0.7854 x 1 x 1 x 10 x 2 ) (-): 16.0 m2
Less outlet openings ( 0.7854 x 2 x 2 x 4 x 2 ) (-): 25.0 m2
Total : 604.0 m2
As surface cleaning by sand blasting is hazardous, it is proposed to adopt chemical treatment
to remove grease, rust, scaling and to form phosphate coating to prevent further rusting
before applying cement mortar lining.
Quantity of rust cleaner / inhibitor for 604 m2 @ 8 m2 / ltr : 75 ltr

18
 LIFT IRRIGATION WORKS

6. Inner painting:
Inner painting 1 coat zinc rich epoxy primer and 3 coats coal-tar epoxy paint.
Area of inside painting : 294.0 m2
2
Quantity primer paint at 9 m / ltr / coat ( 294.0 / 9.0 ) : 32.50 ltrs
Quantity coal tar epoxy paint at 6 m2 / ltr / coat ( 294.0 x 3 / 6.0 ) : 147.00 ltrs
Area of outside painting : 310.0 m2
Quantity primer paint at 9 m2 / ltr / coat ( 310.0 / 9.0 ) : 34.50 ltrs
Quantity coal tar epoxy paint at 6 m2 / ltr / coat ( 310.0 x 2 / 6.0 ) : 103.00 ltrs
7 Requirement of other machinery :
For drilling holes in flang plates for fixing bolts 24 hours use of drilling machine considered.
For grinding / finishing weld joints in plates and other locations 24 hours use of grinding
machine considered.
For handling of plates / 5 Nos 6 m pipe erection use of 8 t mobile crane for 64 hours considered.

8 Requirement of work force :

Work component Foreman Marker / Gas cutter / Helper /
Fabricator / Welder Painter Cl-II
Erector /
Cutting sections 170 hours 10 21 21 42
Drilling holes for bolt fixing 2 4 --- 8
Fabricating and stitch welding 127 hours 16 32 --- 64
Run welding 382 hours 24 --- 48 48
Erection of pipes 3 6 --- 12
Cleaning surface 604 m2 @ 15 m2 /day --- --- --- 40
Inner painting at 15 m2 / day ( 1176 m2 ) --- --- --- 86
outer painting at 15 m2 / day ( 930 m2 ) --- --- --- 68
Finishing / checking / cleaning 2 4 --- 4
Total : 57 67 69 372
Note : a. It is assumed that all stitch welding will be done by fabricator. Hence, no separate provision
considered for welder for stitch welding.

9 Use rate of materials :

Cost of welding set @ `: 8400.00 / Each `: 8400.00
Life of welding set : 1000 hours
Use rate of welding set per hour ( cost / life ) `: 8.40
Cost of gas cutting set @ `: 2800.00 / Each `: 2800.00
Life of gas cutting set : 600 hours
Use rate of gas cutting set per hr ( cost / life ) `: 4.67

RATE ANALYSIS UNIT : 29.300 tonne

a. MATERIALS:
Sl No Particulars Unit Quantity Rate Amount
in `. in `.
1 M S plates kg 30030.00 71.70 2153151.00
2 Hot dipped GI bolts / nuts / washers kg 167.00 112.00 18704.00
3 Oxygen gas m3 282.00 86.00 24252.00
4 Acetyline gas m3 94.00 403.00 37882.00
5 Welding electrodes ( general purpose ) Nos 478.00 11.00 5258.00
6 Welding electrodes ( low hydrogen ) Nos 4302.00 23.00 98946.00
7 Zinc rich epoxy primer ltr 67.00 594.00 39798.00
8 Coal tar epoxy paint ltr 250.00 208.00 52000.00
9 Rust cleaner / inhibitor ltr 75.00 396.00 29700.00
10 Use rate welding holder set Hour 509.00 8.40 4275.60
11 Use rate gas cutting torch set Hour 170.00 4.67 793.33
12 Wire brush Nos 6.00 45.00 270.00
Total `: 2465029.93
Total cost of Materials : `: 2465029.93

19
 LIFT IRRIGATION WORKS

b. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Welding transformer Hour 509.00 9.00 4581.00
Fuel / Energy charges Hour 318.00 100.00 31800.00
2 Bending machine Hour 86.00 29.00 2494.00
Fuel / Energy charges Hour 86.00 124.00 10664.00
3 Pug cutting machine Hour 18.00 13.00 234.00
Fuel / Energy charges Hour 18.00 4.00 72.00
4 Mobile crane ( revolving ) 8 t Hour 64.00 323.00 20672.00
Fuel / Energy charges Hour 64.00 1088.00 69632.00
5 Grinding machine Hour 80.00 14.00 1120.00
Fuel / Energy charges Hour 80.00 41.00 3280.00
6 Drilling machines Hour 32.00 14.00 448.00
Fuel / Energy charges Hour 32.00 41.00 1312.00
Total `: 146309.00
Total Usage charges of Machinery : `: 146309.00

c. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Mobile crane 8 t Hour 64.00 313.00 20032.00
2 Crew for Bending machine Hour 86.00 187.00 16082.00
3 Crew for Drilling machine Hour 32.00 234.00 7488.00
4 Crew for Grinding machine Hour 80.00 234.00 18720.00
5 Foreman Day 57.00 619.05 35285.85
6 Marker / Fabricator / Erector Day 67.00 619.05 41476.35
7 Gas cutter Day 21.00 619.05 13000.05
8 Welder ( General ) Day 43.00 619.05 26619.15
9 Welder ( X - ray ) Day 5.00 680.96 3404.78
10 Khalasi Day 50.00 619.05 30952.50
11 Painter Cl II Day 140.00 600.90 84126.00
12 Helper fabrication / erection Day 192.00 600.90 115372.80
13 Helper for cleaning Day 40.00 600.90 24036.00
14 Heavy mazdoor Day 50.00 588.80 29440.00
15 Electrician Day 5.00 619.05 3095.25
Total `: 469130.73
Total cost of Labour : `: 469130.73

ABSTRACT:
a. Cost of Materials `: 2465029.93
b. Usage charges of Machinery `: 146309.00
c. Cost of Labour `: 469130.73
TOTAL `: 3080469.66
Sub Total A `: 3080469.66
Add 1% Sundries on a+b 1.00% 26113.39
Add 1% water charges on A 1.00% 30804.70
Sub Total B `: 3137387.74
Add Overhead charges 10% on B 10% 313738.77
Sub Total C `: 3451126.52
Add Contractors profit @ 10% on C 10% 345112.65
Total cost for 29.300 tonne `: 3796239.17
30.000 m
Rate per tonne `: 129564.48
Total 129564.48
Rate approved per tonne 129564.00

20
 LIFT IRRIGATION WORKS

Conversion of Rate per tonne to Rate per m :

Diameter of manifold pipe considered in data rate : 2500 mm
Thickness of plate considered in data rate for pipe : 12 mm
Length of manifold pipe considered in data rate : 30.00 m
Weight of steel for 30 m long manifold pipe considered in data rate : 29.300 tonnes
Rate per m of manifold pipe = Rate per tonne x Quantity of steel / Length of manifold pipe
= Rate per tonne x 29.300 / 30.00
= Rate per tonne x 0.976
As quantity of steel per m for pipes depends on diameter of pipe and thickness of plates used,
the quantity of steel for pipe of any diameter and plate thickness can be computed based on the
quantity steel as per data rate multiplied by the ratio of diameters and thickness of plates.
any dia in mm x any plate thickness in mm
Qty of steel for any dia & plate thickness = 0.976 x ---------------------------------------------------------------
Dia x plate thickness in mm as per data
Any dia in mm x any plate thickness in mm
= 0.976 x ---------------------------------------------------------------
2500 x 12
Any dia in mm x any plate thickness in mm
= 0.976 x ---------------------------------------------------------------
30000
Note: Rate per m for specified diameter in mm and thickness of plate in mm
= Rate per tonne x diameter in mm x plate thickness in mm x 0.976 / 30000

SECTION: LIFT IRRIGATION WORKS YEAR : 2023-24 ITEM No: WRD: 7.6

ITEM: Manufacturing, supplying, laying in position, aligning, jointing, testing and commissioning of
electric resistance welded / submerged arc welded mild steel ( Fe-410 grade ) raising main
pipe of specified diameter and plate thickness provided with flanges / outlets wherever required
for connecting to manifold system / for fixing valves and provided with 15 mm thick inner lining
of CM 1:1.5 proportion by volume and 25 mm thick outer lining of CM 1:3 proportion by volume
( aggregate for outer lining shall be mixture of 80 percent natural sand and 20 percent 6 mm
down crushed stone chips ) over 13 gauge 50 x 50 mm opening size weld mesh including cost
of all materials, machinery, labour, cutting, bending, welding, cement mortar lining, finishing,
curing, conveying to spot, lowering, aligning, jointing, arranging water for testing, hydraulic
testing at manufacturing site and after laying and jointing at specified test pressure
and all other ancilliary operations complete.
Diameter of raising main pipe : ……….mm Thickness of plate :………..mm.

DATA: Consider raising main consisting of MS pipes fabricated using MS plates conforming to IS: 3478.
Consider use of 1500 mm width plates for fabrication of pipes.
Consider 2000 mm internal diameter and 6000 mm length pipe for rate analysis.
Consider 12 mm thick plates for fabrication of pipes.
Consider hot dipped GI bolts at 100 mm C / C for joining raising main to manifold pipe.
Consider 100 mm width of flanges.
Weight of 6.0 m length pipe ( 3.142 x 2.012 x 0.012 x 7.85 x 6.0 ) : 3.573 t
Add for Weight of flanges wherever required : 0.007 t
: 3.580 t
Add for wastage @ 2.5 % : 0.090 t
Total 3.670 t
1. Requirement of materials:
a. Mild steel:
Plates / flats with 2.5 % wastage : 3670 kg
c. Welding electrodes ( Ordinary / Low hydrogen ) :
In 6.0 m length pipe there will be 1 longitudinal weld of 6 m length and 4 circumferential welds.
Length of welding ( 6.0 + 4 x 3.142 x 2 ) : 31.13 m
GP / LH electrodes @ 12 Nos / m ( 31.13 x 12 ) : 374 Nos

21
 LIFT IRRIGATION WORKS

Add for variations / wastage / misc welding @ 10 % ( 374 x 0.1 ) say : 38 Nos
Total requirement of GP / LH electrodes : 412 Nos
for stitch weld GP electrodes @t 10 % of total (412 x 0.10 ) : 41 Nos
for run welding LH electrodes @ 90 % of total (412 x 0.90 ) : 371 Nos

2. Cutting :
Length of cutting plates for pipe ( 4 x 1.5 ) : 6.0 m
Length of cutting for flanges wherever required : 1.0 m
Add for variations ( more than 2 sides/ odd shape/ flanges etc ) at 10 % : 0.7 m
Total : 7.7 m
For cutting mild steel sections to required sizes gas cutting is considered.
Length of steel to be cut by using gas manually : 1.7 m
Length of steel to be cut by gas using pug cutting machine : 6m
Time for gas cutting manually at ( av ) 2 m cutting / hour : 1 hour
Time for gas cutting by pug cutting machine at ( av ) 3 m cutting / hour : 2 hours
Acetelyne gas @ 0.6 m3 / hour ( 1 + 2 ) x 0.60 : 2 m3
3
Oxygen gas @ 1.8 m / hour ( 1 + 2 ) x 1.80 : 6 m3
Use of gas cutting torch with 50 min / hr working ( 1 x 60 / 50 ) say : 1 hour
Use of pug cutting machine with 50 min / hr working ( 2 x 60 / 50 ) : 2.5 hours

3. Bending plate:
Length of plates for bending for 1.5 m length pipes ( 3.142 x 2.0 ) : 6.28 m
Length of plate for bending 4 plates for 6 m pipe ( 6.28 x 4 ) : 25.12 m
Assuming 3 m bending /hour, time for bending 25.12 m ( 25.12 / 3 ) say : 8.5 hours
With 50 min / hr working use bending machine for ( 8.5 x 60 / 50 ) say : 10 hours

4. Welding :
Length of welding : 31.13 m
For stich welding @ 2 hrs usage / shift & @ 12 electrodes / hr
( 41 x 8 ) / ( 12 x 2 ) : 14 hours
For run welding @ 6 hrs usage / shift & @ 12 electrodes / hr
( 371 x 8 ) / ( 12 x 6 ) : 42 hours
Total : 56 hours
Deploy welding transformer for 56 hours.
Fuel / Energy charges @ 25 % hrs for stitch welding & @ 75 % hrs for run welding.
( 14 x 0.25 + 42 x 0.75 ) : 35 hours

5. Surface cleaning :
As surface cleaning by sand blasting is hazardous, it is proposed to adopt chemical treatment
to remove grease, rust, scaling and to form phosphate coating to prevent further rusting
before applying cement mortar lining.
Inner surface of pipe ( 3.142 x 2.0 x 6.0 ) : 37.7 m2
Outer surface of pipe ( 3.142 x 2.024 x 6.0 ) : 38.1 m2
Quantity of rust cleaner / inhibitor for 75.8 m2 @ 8 m2/ ltr : 9.5 ltr

6. Inner lining in CM 1:1.5 proportion:

Inner lining consists of applying CM 1:1.5 proportion for 15 mm thickness by spinning the pipe
in spinning machine leaving 150 mm on either side to facilitate field welding to join 6 m length
pipes fabricated in the site fabrication yard. Unlined portion is finished later by masons.
Inner lining area in CM 1:1.5 ( 3.142 x 2 x 5.70 ) : 35.8 m2
Portion of inner lining to be finished by mason ( 3.142 x 2 x 0.3 ) : 1.9 m2
Quantity of CM for 15 mm thickness ( 35.8 + 1.9 ) x 0.015 : 0.57 m3
Consider 10 percent wastage of mortar during applying by spinning the pipe.
Quantity of cement at 790 kg / m3 of mortar ( 0.57 x 1.1 x 790 ) : 495 kg
Quantity of sand at 0.74 m3 / m3 of mortar ( 0.57 x 1.1 x 0.74 ) : 0.46 m3
Use spinning machine for 8 hours with fuel / energy charges for 6 hours.

22
 LIFT IRRIGATION WORKS

7. Outer lining ( guniting ) in CM 1:3 proportion:

Outer lining consists of applying CM 1:3 proportion for 25 mm thickness by guniting over
50 x 50 mm 13 gauge weld mesh leaving 150 mm on either side to facilitate field welding.
Unlined portion is finished later by masons.
Outer lining area in CM 1:3 ( 3.142 x 2.024 x 5.7 ) : 36.2 m2
Portion of outer lining to be finished by mason (3.142 x 2.024 x 0.3) : 1.9 m2
Quantity of CM for 25 mm thickness ( 38.1 x 0.025 ) : 0.95 m3
Consider 25 percent wastage in the form of rebound during guniting.
Quantity of cement at 510 kg / m3 of mortar ( 0.95 x 1.25 x 510 ) : 606 kg
Quantity of sand at 1.0 m3 / m3 of mortar ( 0.95 x 1.25 x 1.0 ) : 1.19 m3
Aggregate consists of 80 percent natural sand and 20 percent 6 mm down crushed stone.
Quantity of natural sand ( 1.19 x 0.8 ) : 0.95 m3
Quantity of crushed aggregate ( 1.19 x 0.2 ) : 0.24 m3
Quantity of weld mesh 50 x 50 mm 13 gauge say : 40.00 m2
For 25 mm thick guniting the rate of progress will be 4 to 5 m2 per hour.
For data rate analysis the rate of progress is considered at 4.5 m2 per hour.
Deploy Guniting equipment with accessories for 8 hours.
Deploy 8.5 cmm air compressor for 8 hours.
Deploy 5 hp pump for 0.5 hour for pumping water for mixing and curing.
Deploy 8000 ltr water tanker for 1 hour.

8. Requirement of other machinery :

For drilling holes in flang plates for fixing bolts 2 hours use of drilling machine considered.
For grinding / finishing weld joints in plates and other locations 32 hours use of grinding
machine considered.
For handling of plates / 6 m pipe erection use of 8 t mobile crane for 8 hours considered.

9. Requirement of work force :

Work component Foreman Marker / Gas cutter / Helper /
Fabricator / Welder
Erector /
Cutting sections 3.5 hours 1 1 1 2
Drilling holes for bolt fixing 1 1 --- 2
Fabricating and stitch welding 14 hours 3 6 --- 12
Run welding 42 hours 3 --- 5 10
Erection of pipes 1 2 --- 4
Cleaning surface 76 m2 @ 15 m2 / day --- --- --- 5
Inner lining in CM 1:1.5 1 1 --- 2
Outer lining area in CM 1:3 1 1 --- 2
Finishing / checking / cleaning 1 1 --- 1
Total : 12 13 6 40
Note : a. It is assumed that all stitch welding will be done by fabricator. Hence, no separate provision
considered for welder for stitch welding.
Deploy 3 Mason Cl-I and 6 heavy mazdoors for lining works
Deploy 8 Khalasis and 8 heavy mazdoors for assisting fabrication crew.

10. Use rate of materials :

Cost of welding set @ `: 8400.00 / Each `: 8400.00
Life of welding set : 1000 hours
Use rate of welding set per hour ( cost / life ) `: 8.40
Cost of gas cutting set @ `: 2800.00 / Each `: 2800.00
Life of gas cutting set : 600 hours
Use rate of gas cutting set per hr ( cost / life ) `: 4.67
Cost of grout hose 25 m @ `: 247.00 / m `: 6175.00
Life of grout hose : 800 hours
Use rate of grout hose per hour ( cost / life ) `: 7.72

23
 LIFT IRRIGATION WORKS

Cost of water hose 25 m @ `: 228.00 / m `: 5700.00

Life of water hose : 800 hours
Use rate of water hose per hour ( cost / life ) `: 7.13
Cost of guniting nozzle @ `: 461.00 / m `: 461.00
Life of guniting nozzle : 200 hours
Use rate of guniting nozzle per hour ( cost / life ) `: 2.31
Cost of spinning belt @ `: 50.00 / Each `: 50.00
Life of spinning belt : 400 hours
Use rate of spinning belt per hour ( cost / life ) `: 0.13

RATE ANALYSIS UNIT : 3.580 tonne

a. MATERIALS:
Sl No Particulars Unit Quantity Rate Amount
in `. in `.
1 M S plates kg 3670.00 71.70 263139.00
2 Oxygen gas m3 6.00 86.00 516.00
3 Acetyline gas m3 2.00 403.00 806.00
4 Welding electrodes ( general purpose ) Nos 41.00 11.00 451.00
5 Welding electrodes ( low hydrogen ) Nos 371.00 23.00 8533.00
6 Cement kg 1101.00 5.86 6451.86
7 Sand m3 1.41 1476.00 2081.16
8 Coarse aggregate 6 mm down m3 0.24 1362.00 326.88
9 Weld mesh 50 x 50 mm 13 gauge m2 40.00 249.00 9960.00
10 Rust cleaner / inhibitor ltr 9.50 396.00 3762.00
11 Use rate welding holder set Hour 56.00 8.40 470.40
12 Use rate gas cutting torch set Hour 1.00 4.67 4.67
13 Use rate of grout hose Hour 8.00 7.72 61.75
14 Use rate of water hose Hour 8.00 7.13 57.00
15 Use rate of guniting nozzle Hour 8.00 2.31 18.44
16 Use rate of spinning belt Hour 8.00 0.13 1.00
17 Wire brush Nos 2.00 45.00 90.00
Total `: 296730.16
Total cost of Materials : `: 296730.16

b. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Welding transformer Hour 56.00 9.00 504.00
Fuel / Energy charges Hour 35.00 100.00 3500.00
2 Bending machine Hour 10.00 29.00 290.00
Fuel / Energy charges Hour 10.00 124.00 1240.00
3 Pug cutting machine Hour 2.50 13.00 32.50
Fuel / Energy charges Hour 2.50 4.00 10.00
4 Spinning machine Hour 8.00 29.00 232.00
Fuel / Energy charges Hour 6.00 124.00 744.00
5 Guniting equipment Hour 8.00 66.00 528.00
Fuel / Energy charges Hour 8.00 15.00 120.00
6 Air compressor 8.5 cmm ( ele ) Hour 8.00 82.00 656.00
Fuel / Energy charges Hour 8.00 466.00 3728.00
7 Pump 5 hp ( ele ) Hour 0.50 2.00 1.00
Fuel / Energy charges Hour 0.50 41.00 20.50
8 Water tanker 8000 ltr Hour 1.00 253.00 253.00
Fuel / Energy charges Hour 1.00 457.00 457.00
9 Mobile crane ( revolving ) 8 t Hour 8.00 323.00 2584.00
Fuel / Energy charges Hour 8.00 1088.00 8704.00

24
 LIFT IRRIGATION WORKS

10 Grinding machine Hour 32.00 14.00 448.00

Fuel / Energy charges Hour 32.00 41.00 1312.00
11 Drilling machines Hour 2.00 14.00 28.00
Fuel / Energy charges Hour 2.00 41.00 82.00
Total `: 25474.00
Total Usage charges of Machinery : `: 25474.00
c. LABOUR:
Sl No Description Unit Quantity Rate Amount
in `. in `.
1 Crew for Mobile crane 8 t Hour 8.00 313.00 2504.00
2 Crew for Bending machine Hour 10.00 187.00 1870.00
3 Crew for Drilling machine Hour 2.00 234.00 468.00
4 Crew for Grinding machine Hour 32.00 234.00 7488.00
5 Crew for Air compressor 8.5 cmm Hour 8.00 238.00 1904.00
6 Crew for guniting equipment Hour 8.00 312.00 2496.00
7 Crew for Spinning machine Hour 8.00 187.00 1496.00
8 Crew for pump Hour 0.50 116.00 58.00
Crew for water tanker Hour 1.00 235.00 235.00
9 Foreman Day 12.00 619.05 7428.60
10 Marker / Fabricator / Erector Day 13.00 619.05 8047.65
11 Gas cutter Day 1.00 619.05 619.05
12 Welder ( General ) Day 4.00 619.05 2476.20
13 Welder ( X - ray ) Day 1.00 680.96 680.96
14 Mason Cl I Day 3.00 619.05 1857.15
15 Khalasi Day 8.00 619.05 4952.40
16 Helper fabrication / erection Day 35.00 600.90 21031.50
17 Helper for cleaning Day 5.00 600.90 3004.50
18 Heavy mazdoor Day 14.00 588.80 8243.20
19 Electrician Day 1.00 619.05 619.05
Total `: 77479.26
Total cost of Labour : `: 77479.26
ABSTRACT:
a. Cost of Materials `: 296730.16
b. Usage charges of Machinery `: 25474.00
c. Cost of Labour `: 77479.26
TOTAL `: 399683.41
Sub Total A `: 399683.41
Add 1% sudries on a+b 1% `: 3222.04
402905.45
Add 1% water charges on A 1% 3996.83
Sub Total B `: 406902.29
Overhead charges 10% on B 10% 40690.23
447592.52
Add Contractors profit @ 10% on C 10% 44759.25

Total cost for 3.580 tonne `: 492351.77

6.000 m
Rate per tonne `: 137528.43
Total 137528.43
Rate approved per tonne 137530.00

Conversion of Rate per tonne to Rate per m :

Diameter of raising main pipe considered in data rate : 2000 mm
Thickness of plate considered in data rate for pipe : 12 mm
Length of raising main pipe considered in data rate : 6.00 m

25
 LIFT IRRIGATION WORKS

Weight of steel for 6 m long raising main pipe considered in data rate : 3.580 tonnes
Rate per m of raising main pipe = Rate per tonne x Quantity of steel / Length of pipe
= Rate per tonne x 3.580 / 6.00
= Rate per tonne x 0.597
As quantity of steel per m for pipes depends on diameter of pipe and thickness of plates used,
the quantity of steel for pipe of any diameter and plate thickness can be computed based on the
quantity steel as per data rate multiplied by the ratio of diameters and thickness of plates.

any dia in mm x any plate thickness in mm

Qty of steel for any dia & plate thickness
= 0.597 x ---------------------------------------------------------------
Dia x plate thickness in mm as per data
Any dia in mm x any plate thickness in mm
= 0.597 x ---------------------------------------------------------------
2000 x 12
Any dia in mm x any plate thickness in mm
= 0.597 x ---------------------------------------------------------------
24000
Note: Rate per m for specified diameter in mm and thickness of plate in mm
= Rate per tonne x diameter in mm x plate thickness in mm x 0.597 / 24000

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.7

ITEM: Design, manufacture, supply, erection, trail running, performance testing and commissioning of
vertical turbine pump of approved make conforming to IS: 1710 having specified pump
output under specified operating head coupled to HT motor of adequate HP rating operating
at 6.6 KV with flexible coupling, self water lubricated thrust bearings, discharge Tee with
flanged end for connecting delivery pipe with all other standard accessories and safety devices
complete as per specifications, terms and conditions of contract.

DATA: Sundries provision is considered for supply of Vertical turbine pump wiith all accessories.

7.7.1 a. V T pump with more than 1000 hp upto 1500 hp motor Rate per hp `: 14000.00
b. Add for erection, connections and commissioning at 12.0 % `: 1680.00
Rate per hp `: 15680.00
Total 15680.00
Rate approved per hp 15680.00

7.7.2 a. V T pump with more than 1500 hp upto 2000 hp motor Rate per hp `: 14840.00
b. Add for erection, connections and commissioning at 11.5 % `: 1706.60
Rate per hp `: 16546.60
Total 16546.60
Rate approved per hp 16550.00

7.7.3 a. V T pump with more than 2000 hp upto 2500 hp motor Rate per hp `: 15680.00
b. Add for erection, connections and commissioning at 11 % `: 1724.80
Rate per hp `: 17404.80
Total 17404.80
Rate approved per hp 17400.00

7.7.4 a. V T pump with more than 2500 hp upto 3000 hp motor Rate per hp `: 16520.00
b. Add for erection, connections and commissioning at 10.5 % `: 1734.60
Rate per hp `: 18254.60
Total 18254.60
Rate approved per hp 18250.00

26
 LIFT IRRIGATION WORKS

7.7.5 a. V T pump with more than 3000 hp upto 3500 hp motor Rate per hp `: 17360.00
b. Add for erection, connections and commissioning at 10 % `: 1736.00
Rate per hp `: 19096.00
Total 19096.00
Rate approved per hp 19100.00

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.8

ITEM: Design, fabrication, supply, assembling, testing and commissioning of HT pump panel board
made of sheet metal duly painted with recess for cable entries at the bottom suitable for 6.6 KV
equipped with vacum circuit breaker of suitable capacity for 1 number incoming 1600A and
2 numbers 630A out going of suitable capacity with aluminium bus bars of 1600Amp metering
panel, protection relays and all other accessories complete with wiring as per specifications
and approved drawings .

DATA: Pump panel board consists of some fittings common to all pumps and additional fittings for
individual pump coupled to common fittings. Therefore Sundries rates are proposed separately
for common fittings and fittings for additional pumps.

7.8.1 Panel board with fittings common to all pumps Rate per Set `: 1680000.00
Add for erection, connections and commissioning at 10 % `: 168000.00
Rate per Set `: 1848000.00
Total 1848000.00
Rate approved per set 1848000.00

7.8.2 Additional VCB including sheet metal enclosure, extension bus bars, metering
and relays complete for each additional pump mounted on common panel board.
Rate per Set / pump `: 593600.00
Add for erection, connections and commissioning at 10 % `: 59360.00
Rate per Set / pump `: 652960.00
Total 652960.00
Rate approved per set / pump 652960.00

Note: Rate for complete set of pump panel board

= Rate for common VCB and fittings + ( Rate for additional VCB per pump x
Number of additional pumps )

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.9

ITEM: Design, fabrication, supply, assembling, testing and commissioning of Remote control panel
made of sheet metal in desk type configuration duly painted with recess for cable entries at the
bottom equipped with operating consoles, indicators, annumeration windows, hooters and all
other accessories assembled and ready to receive control wires and other connections
complete as per specifications and approved drawings.

DATA: Sundries provision is considered for supply of Remote operation control panel wiith all accessories.
Remote operation control panel with accessories Rate per Pump `: 50400.00
Add for erection, connections and commissioning at 10 % `: 5040.00
Rate per Pump `: 55440.00
Total 55440.00
Rate approved per Pump 55440.00

Note: Rate per complete set of Remote control panel =

Rate for Remote control panel for each pump x Number of pumps

27
 LIFT IRRIGATION WORKS

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.10

ITEM: Supply, installation and commissioning of Load Break Switch with HRO fuses, CBCT and
ELR in sheet metal enclosure with operating console complete for use along with Power factor
Capacitor Bank as per specifications, terms and conditions of contract.

DATA: Sundries provision is considered for supply of Load Breaker switch wiith all accessories.
Load Breaker switch with accessories `: 424200.00
Add for erection, connections and commissioning at 10 % `: 42420.00
Rate per Set `: 466620.00

Total 466620.00
Rate approved per Set 466620.00

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.11

ITEM: Supply and installation of Auxiliary DC supply system of approved make with battery charger
cum DCDB with batteries for 110 A hour complete with all accessories.

DATA: Sundries provision is considered for supply of Auxiliary DC supply system wiith all accessories.
Auxiliary DC supply system with batteries Rate per Set `: 767200.00
Add for erection, connections and commissioning at 10 % `: 76720.00
Rate per Set `: 843920.00

Total 843920.00
Rate approved per Set 843920.00

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.12
ITEM: Supplying and installing Temperature scanner suitable for operating at 110 V DC or 230 V AC
mounted in a duly painted sheet metal enclosure provided wrth NO / NC relays for transmitting
signal to VCBS for tripping with audible alarm for both windings and bearing RTDs with all
other accessories for satifactory functioning of the system complete.

DATA: Sundries provision is considered for supply of temperature scanner with all accessories.
Temperature scanner housed in sheet metal enclosure Rate per Set `: 86800.00
Add for erection, connections and commissioning at 10 % `: 8680.00
Rate per Set `: 95480.00

Total 95480.00
Rate approved per Set 95480.00

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.13
ITEM: Supplying, installing and commissioning electrode actuated water level transmitter of
approved make with all accessoreis to protect against dry running of pump.

DATA: Sundries provision is considered for supply of unit with all accessories.
Electrode actuated water level transmitter Rate per Set `: 176400.00
Add for erection, jointing and commissioning at 10 % `: 17640.00
Rate per Set `: 194040.00

Total 194040.00
Rate approved per Set 194040.00

28
 LIFT IRRIGATION WORKS

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.14

ITEM: Supply and installation of floor mounting type LTAC panel of approved make fabricated from
sheet metal and painted with provision for suitable incoming and specified number of outgoing
feeder inlets with metering panel and all other accessories complete for auxiliary supply as per
specifications, terms and conditions of contract.

DATA: Sundries provision is considered for supply of LTAC panel wiith all accessories.
LTAC panel wiith all accessories. Rate per Each `: 425600.00
Add for erection, connections and commissioning at 10 % `: 42560.00
Rate per Each `: 468160.00

Total 468160.00
Rate approved per Each 468160.00

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.15

ITEM: Supply and installation of Auxiliary transformer 6.6 KV / 433 Volts 160 KVA copper wound,
insulating oil filled with all accessories complete as per specifications.

DATA: Sundries provision is considered for supply of Auxiliary transformer 6.6 KV / 433 Volts 160 KVA
Auxiliary transformer 6.6 KV / 433 Volts 160 KVA Rate per Each `: 364000.00
Add for erection, connections and commissioning at 10 % `: 36400.00
Rate per Set `: 400400.00

Total 400400.00
Rate approved per Set 400400.00

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.16

ITEM: Fabricating, supplying, erecting, testing and commissioning 6.6 KV 2500A capacity wall entry
type bus duct with flexible end connectors to connect transformer and HT motor panel inside
pump house with all accessories, supports complete as per specifications and drawings.

DATA: Sundries provision is considered for providing bus duct 6.6 KV 2500 A capacity
Bus duct 6.6 KV 2500 A capacity with fixtures Rate per m `: 44800.00
Add for erection, connections and commissioning at 10 % `: 4480.00
Rate per m `: 49280.00

Total 49280.00
Rate approved per m 49280.00

SECTION: LIFT IRRIGATION WORKS. YEAR : 2023-24 ITEM No: WRD: 7.17

ITEM: Supply, installation and commissioning of soft starter for specified KW load operating at
6.6 KV with load break switch, metering, protection by-pass vaccum contactor with all
accessories complete housed in painted sheet metal enclosure.

DATA: Sundries provision is considered for supply of Soft starter unit wiith all accessories.
a. Soft starter unit 6.6 KV for 500 KW load `: 840000.00
Add for erection, connections and commissioning at 10 % `: 84000.00
Rate per 500 kW load `: 924000.00
Total 924000.00
Rate approved per 500 kW load 924000.00
Note: Rate for Soft starter set per pump = Specified kW load x Rate per 500 kW / 500

29