5075 Contents

Contents
Contents
Chapter 1 Introduction
1.1 System Construction ..................................................................................................................................1- 1
1.1.1 System Configuration with Pickup/Delivery Accessories (230V)EUR ..................................................................... 1- 1
1.1.2 System Configuration with Printing/Transmission Accessories (230V)EUR ........................................................... 1- 1
1.1.3 Functions and Printing/Transmission Accessories (230V) ...................................................................................... 1- 2
1.2 Product Specifications ................................................................................................................................1- 3
1.2.1 Names of Parts........................................................................................................................................................ 1- 3
1.2.1.1 External view............................................................................................................................................................................ 1- 3
1.2.1.2 Cross-Section .......................................................................................................................................................................... 1- 5
1.2.2 Using the Machine................................................................................................................................................... 1- 7
1.2.2.1 Turning On the Power Switch .................................................................................................................................................. 1- 7
1.2.2.2 Turning Off the Power Switch .................................................................................................................................................. 1- 7
1.2.2.3 Control Panel ........................................................................................................................................................................... 1- 9
1.2.3 User Mode Items ..................................................................................................................................................... 1- 9
1.2.3.1 Common Settings .................................................................................................................................................................... 1- 9
1.2.3.2 Timer Settings........................................................................................................................................................................ 1- 11
1.2.3.3 Adjustment/Cleaning.............................................................................................................................................................. 1- 11
1.2.3.4 Report Output ........................................................................................................................................................................ 1- 11
1.2.3.5 System Control Settings ........................................................................................................................................................ 1- 12
1.2.3.6 Copier Specifications ............................................................................................................................................................. 1- 14
1.2.3.7 Transmission/Reception Settings .......................................................................................................................................... 1- 15
1.2.3.8 Box Settings........................................................................................................................................................................... 1- 16
1.2.3.9 Printer Settings ...................................................................................................................................................................... 1- 16
1.2.3.10 Address Book Settings......................................................................................................................................................... 1- 18
1.2.3.11 Voice Guide Settings............................................................................................................................................................ 1- 19
1.2.4 Maintenance by the User....................................................................................................................................... 1- 19
1.2.4.1 Cleaning................................................................................................................................................................................. 1- 19
1.2.4.2 Checks ................................................................................................................................................................................... 1- 20
1.2.5 Safety .................................................................................................................................................................... 1- 21
1.2.5.1 Safety of the Machine's Laser Unit ........................................................................................................................................ 1- 21
1.2.5.2 CDRH Regulations................................................................................................................................................................. 1- 21
1.2.5.3 Handling the Machine's Laser Unit ........................................................................................................................................ 1- 22
1.2.5.4 Safety of Toner ...................................................................................................................................................................... 1- 22
1.2.6 Product Specifications ........................................................................................................................................... 1- 22
1.2.6.1 Product Specifications ........................................................................................................................................................... 1- 22
1.2.7 Function List .......................................................................................................................................................... 1- 24
1.2.7.1 Paper Types........................................................................................................................................................................... 1- 24
1.2.7.2 Printing Speed ....................................................................................................................................................................... 1- 24
1.2.7.3 Paper Types/Printing Speed (K paper) .................................................................................................................................. 1- 25
Chapter 2 Installation
2.1 Making Pre-Checks ....................................................................................................................................2- 1
2.1.1 Selecting the installation space ............................................................................................................................... 2- 1
2.1.2 Combination Table of Accessories .......................................................................................................................... 2- 2
2.1.3 Checking the Contents ............................................................................................................................................ 2- 3
2.2 Unpacking and Installation .........................................................................................................................2- 5
2.2.1 Unpacking and installation procedure ..................................................................................................................... 2- 5
2.2.2 Unpacking................................................................................................................................................................ 2- 5
2.2.3 Installation of Scanner ............................................................................................................................................. 2- 7
2.2.4 Installation of Fixing Assembly ................................................................................................................................ 2- 7
2.2.5 Checking of Charging Assembly and Dustproof Glass ........................................................................................... 2- 8
2.2.6 Installation of Developing Assembly........................................................................................................................ 2- 9
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Contents
2.2.7 Installation of Pickup Assembly ............................................................................................................................2- 10

2.2.8 Attaching Deck Pressure Plate .............................................................................................................................2- 11
2.2.9 Setting Toner Container ........................................................................................................................................2- 11
2.2.10 Connecting the Cable...........................................................................................................................................2- 12
2.2.11 Checking the Environment Switch .......................................................................................................................2- 12
2.2.12 Attaching the Label ..............................................................................................................................................2- 13
2.2.13 Connecting the Power Cord ................................................................................................................................2- 13
2.2.14 Turning On the Main Power Switch......................................................................................................................2- 14
2.2.15 Toner Stirring .......................................................................................................................................................2- 14
2.2.16 Media Cassette Settings ......................................................................................................................................2- 14
2.2.17 Index Paper Attachment.......................................................................................................................................2- 14
2.2.18 Changing the Media Size of the Front Deck (Left/Right)......................................................................................2- 15
2.2.19 Image/Operation Check in User Mode.................................................................................................................2- 15
2.2.20 Adjustment of Image Left End Margin..................................................................................................................2- 15
2.2.21 Adjustment of image leading edge margin...........................................................................................................2- 16
2.2.22 Mounting of the Host Machine .............................................................................................................................2- 16
2.3 Checking the Connection to the Network ................................................................................................. 2- 19
2.3.1 Overview ................................................................................................................................................................2- 19
2.3.2 Checking the Connection to the Network...............................................................................................................2- 19
2.3.3 Using the Ping Command ......................................................................................................................................2- 19
2.3.4 Making a Check Using the Remote Host Address.................................................................................................2- 19
2.4 Troubleshooting the Network ................................................................................................................... 2- 19
2.4.1 Troubleshooting the Network ................................................................................................................................2- 19
2.4.2 Checking the Connection of the Network Cable ...................................................................................................2- 19
2.4.3 Making a Check Using a Loopback Address ........................................................................................................2- 19
2.4.4 Making a Check Using a Local Host Address .......................................................................................................2- 19
2.5 Relocating the Machine ............................................................................................................................ 2- 20
2.5.1 Operation for Moving the Machine.........................................................................................................................2- 20
2.6 Installing the Copy Tray............................................................................................................................ 2- 20
2.6.1 Confirming the contents .........................................................................................................................................2- 20
2.6.2 Power off of the host machine ...............................................................................................................................2- 20
2.6.3 Installation procedure.............................................................................................................................................2- 20
2.7 Installing the Card Reader........................................................................................................................ 2- 22
2.7.1 Notice At Installation ..............................................................................................................................................2- 22
2.7.2 Confirming the contents .........................................................................................................................................2- 22
2.7.4 Installation procedure.............................................................................................................................................2- 22
2.7.5 Installing for imageWARE Accounting Manager ....................................................................................................2- 24
2.8 Installing the Original Holder .................................................................................................................... 2- 24
2.8.1 Checking Contents ................................................................................................................................................2- 24
2.8.2 Installation Procedure ...........................................................................................................................................2- 24
2.8.3 Checking Contents ................................................................................................................................................2- 25
2.8.4 Installation Procedure ...........................................................................................................................................2- 25
2.9 Installing the Reader Heater..................................................................................................................... 2- 25
2.9.1 Checking the Contents...........................................................................................................................................2- 25
2.9.3 Installation Procedure ............................................................................................................................................2- 26
2.10 Installing the Cassette Heater ................................................................................................................ 2- 27
2.10.1 Checking Components.........................................................................................................................................2- 27
2.10.2 Power off of the host machine..............................................................................................................................2- 28
2.10.3 Installation Procedure of the Cassette Heater .....................................................................................................2- 28
2.11 Installing the Deck Heater ...................................................................................................................... 2- 30
2.11.1 Checking the Parts to Install ................................................................................................................................2- 30
2.11.2 Turning Off the Host Machine ..............................................................................................................................2- 31
2.12 Installing the Deck Heater (Large Deck)................................................................................................. 2- 31

Contents
2.12.1 Checking the Parts to Install ................................................................................................................................ 2- 31

2.12.2 Turning Off the Host Machine.............................................................................................................................. 2- 32
2.13 Installing the Voice Guidance Kit ............................................................................................................2- 32
2.13.1 A point to keep in mind at installation .................................................................................................................. 2- 32
2.13.2 Checking the Contents ........................................................................................................................................ 2- 32
2.13.3 Power off of the host machine ............................................................................................................................. 2- 33
2.13.4 Installation Procedure .......................................................................................................................................... 2- 33
2.14 Installing the Wireless Network Interface Adapter ..................................................................................2- 39
2.14.1 Points to Note When Installing............................................................................................................................. 2- 39
2.14.2 Checking the Contents ........................................................................................................................................ 2- 39
2.14.3 Power off of the host machine ............................................................................................................................. 2- 39
2.14.4 Installation Procedure .......................................................................................................................................... 2- 39
2.14.5 Affixing the Label ................................................................................................................................................. 2- 41
Chapter 3 Basic Operation

3.1 Construction ...............................................................................................................................................3- 1
3.1.1 Functional Construction........................................................................................................................................... 3- 1
3.1.2 Wiring Diagram of the Major PCBs.......................................................................................................................... 3- 1
3.1.3 Controlling the Main Motor (M2) .............................................................................................................................. 3- 2
3.2 Basic Sequence..........................................................................................................................................3- 3
3.2.1 Basic Sequence of Operation (at power-on; 30-sec start-up mode) ....................................................................... 3- 3
3.2.2 Basic Sequence of Operation (at power-on; low-temperature start-up mode) ........................................................ 3- 3
3.2.3 Basic Sequence of Operation (at power-on; high-humidity start-up mode)............................................................. 3- 4
3.2.4 Basic Sequence of Operation (at time of copying/printing) ..................................................................................... 3- 5
Chapter 4 Main Controller

4.1 Construction ...............................................................................................................................................4- 1
4.1.1 Construction and Mechanisms ................................................................................................................................ 4- 1
4.2 Construction of the Electrical Circuitry........................................................................................................4- 1
4.2.1 Main Controller PCB................................................................................................................................................ 4- 1
4.2.2 HDD......................................................................................................................................................................... 4- 2
4.3 Start-Up Sequence .....................................................................................................................................4- 4
4.3.1 Overview.................................................................................................................................................................. 4- 4
4.3.2 Start-Up Sequence .................................................................................................................................................. 4- 4
4.4 Shut-Down Sequence.................................................................................................................................4- 6
4.4.1 Overview.................................................................................................................................................................. 4- 6
4.4.2 Flow of Operation .................................................................................................................................................... 4- 6
4.5 Image Processing .......................................................................................................................................4- 6
4.5.1 Overview of the Image Flow .................................................................................................................................... 4- 6
4.5.2 Construction of the Image Processing Module........................................................................................................ 4- 7
4.5.3 Reader Unit Input Image Processing....................................................................................................................... 4- 7
4.5.4 Compression/ Extension/ Editing Block................................................................................................................... 4- 8
4.5.5 Printer unit Output Image Processing...................................................................................................................... 4- 8
4.6 Flow of Image Data ....................................................................................................................................4- 9
4.6.1 Flow of Image Data According to Copy Functions .................................................................................................. 4- 9
4.6.2 Flow of Image Data for the Box Function ................................................................................................................ 4- 9
4.6.3 Flow of Image Data for the SEND Function .......................................................................................................... 4- 10
4.6.4 Flow of Image Data for the Fax Transmission....................................................................................................... 4- 10
4.6.5 Flow of Image Data for the Fax Reception Function ............................................................................................. 4- 11
4.6.6 Flow of Image Data for the PDL Function ............................................................................................................. 4- 12
4.7 Parts Replacement Procedure .................................................................................................................4- 13
4.7.1 Main Controller Box ............................................................................................................................................... 4- 13
4.7.1.1 Before Removing the Main Controller Box............................................................................................................................. 4- 13
4.7.1.2 Removing the Main Controller Box ........................................................................................................................................ 4- 13

Contents
4.7.2 Main Controller PCB ..............................................................................................................................................4- 13

4.7.2.1 Before Removing the Main Controller PCB ........................................................................................................................... 4- 13
4.7.2.2 Removing the Main Controller PCB ....................................................................................................................................... 4- 13
4.7.2.3 When Replacing the Main Controller PCB............................................................................................................................. 4- 14
4.7.3 SDRAM ..................................................................................................................................................................4- 14
4.7.3.1 Before Removing the SDRAM ............................................................................................................................................... 4- 14
4.7.3.2 Removing the SDRAM........................................................................................................................................................... 4- 14
4.7.4 Boot ROM ..............................................................................................................................................................4- 14
4.7.4.1 Before Removing the Boot ROM ........................................................................................................................................... 4- 14
4.7.4.2 Removing the Boot ROM ....................................................................................................................................................... 4- 14
4.7.5 HDD .......................................................................................................................................................................4- 15
4.7.5.1 Before Removing HDD .......................................................................................................................................................... 4- 15
4.7.5.2 Removing the HDD ................................................................................................................................................................ 4- 15
4.7.5.3 After Replacing the HDD........................................................................................................................................................ 4- 15
4.7.6 Video PCB .............................................................................................................................................................4- 15
4.7.6.1 Before Removing the Video PCB........................................................................................................................................... 4- 15
4.7.6.2 Removing the Video PCB ...................................................................................................................................................... 4- 15
4.7.7 Controller Fan ........................................................................................................................................................4- 16
4.7.7.1 Before Removing the Controller Cooling Fan ........................................................................................................................ 4- 16
4.7.7.2 Removing the Controller Cooling Fan.................................................................................................................................... 4- 16
Chapter 5 Original Exposure System

5.1 Construction ............................................................................................................................................... 5- 1
5.1.1 Specifications, Controls, and Functions...................................................................................................................5- 1
5.1.2 Major Components...................................................................................................................................................5- 1
5.1.3 Construction of the Control System .........................................................................................................................5- 2
5.1.4 Reader Controller PCB ............................................................................................................................................5- 3
5.2 Basic Sequence ......................................................................................................................................... 5- 4
5.2.1 Basic Sequence of Operations ................................................................................................................................5- 4
5.2.2 Basic Sequence of Operation in Response to a Press on the Start Key .................................................................5- 5
5.3 Various Control........................................................................................................................................... 5- 5
5.3.1 Controlling the Scanner Drive System .....................................................................................................................5- 5
5.3.1.1 Overview .................................................................................................................................................................................. 5- 5
5.3.1.2 Controlling the Scanner Motor ................................................................................................................................................. 5- 6
5.3.2 Enlargement/Reduction ...........................................................................................................................................5- 7
5.3.2.1 Changing the Magnification in Main Scanning Direction.......................................................................................................... 5- 7
5.3.2.2 Changing the Magnification in Sub Scanning Direction ........................................................................................................... 5- 7
5.3.3 Controlling the Scanning Lamp................................................................................................................................5- 8
5.3.3.1 Overview .................................................................................................................................................................................. 5- 8
5.3.3.2 Scanning Lamp ........................................................................................................................................................................ 5- 8
5.3.3.3 Controlling the Activation ......................................................................................................................................................... 5- 9
5.3.4 Detecting the Size of Originals.................................................................................................................................5- 9
5.3.4.1 Overview .................................................................................................................................................................................. 5- 9
5.3.4.2 Points of Measurement Used for Original Size Identification................................................................................................... 5- 9
5.3.4.3 Overview of Operation ........................................................................................................................................................... 5- 10
5.3.5 Dirt Sensor Control ................................................................................................................................................5- 12
5.3.5.1 Dust Detection in Stream Reading Mode............................................................................................................................... 5- 12
5.3.5.2 White Plate Dust Detection Control ....................................................................................................................................... 5- 13
5.3.6 Image Processing ..................................................................................................................................................5- 14
5.3.6.1 Overview ................................................................................................................................................................................ 5- 14
5.3.6.2 CCD Drive.............................................................................................................................................................................. 5- 15
5.3.6.3 CCD Output Gain Correction, Offset Correction .................................................................................................................... 5- 15
5.3.6.4 CCD Output A/D Conversion ................................................................................................................................................. 5- 15
5.3.6.5 Outline of Shading Correction................................................................................................................................................ 5- 15
5.3.6.6 Shading Adjustment............................................................................................................................................................... 5- 16
5.3.6.7 Shading Correction ................................................................................................................................................................ 5- 16
5.4 Parts Replacement Procedure ................................................................................................................. 5- 17
5.4.1 CCD Unit................................................................................................................................................................5- 17

Contents
5.4.1.1 Before Removing the CCD Unit ............................................................................................................................................. 5- 17

5.4.1.2 Removing the CCD Unit......................................................................................................................................................... 5- 17
5.4.1.3 When Replacing the CCD Unit .............................................................................................................................................. 5- 17
5.4.2 Copyboard glass.................................................................................................................................................... 5- 18
5.4.2.1 Removing the Copyboard Glass ............................................................................................................................................ 5- 18
5.4.2.2 When Replacing the Copyboard Glass.................................................................................................................................. 5- 18
5.4.3 Scanning Lamp...................................................................................................................................................... 5- 18
5.4.3.1 Before Removing the Scanning Lamp ................................................................................................................................... 5- 18
5.4.3.2 Removing the Scanning Lamp............................................................................................................................................... 5- 18
5.4.3.3 When Replacing the Scanning Lamp..................................................................................................................................... 5- 19
5.4.4 Reader Controller PCB.......................................................................................................................................... 5- 19
5.4.4.1 Before Removing the Reader Controller PCB ....................................................................................................................... 5- 19
5.4.4.2 Removing the Reader Controller PCB ................................................................................................................................... 5- 19
5.4.4.3 After Replacing the Reader Controller PCB........................................................................................................................... 5- 20
5.4.5 Interface PCB ........................................................................................................................................................ 5- 20
5.4.5.1 Before Removing the Interface PCB...................................................................................................................................... 5- 20
5.4.5.2 Removing the Interface PCB ................................................................................................................................................. 5- 20
5.4.6 Memory PCB ......................................................................................................................................................... 5- 21
5.4.6.1 Before Removing the Memory PCB....................................................................................................................................... 5- 21
5.4.6.2 Removing the memory PCB .................................................................................................................................................. 5- 21
5.4.7 Inverter PCB .......................................................................................................................................................... 5- 21
5.4.7.1 Before removing the inverter PCB ......................................................................................................................................... 5- 21
5.4.7.2 Removing the Inverter PCB ................................................................................................................................................... 5- 21
5.4.7.3 After Replacing the Inverter PCB........................................................................................................................................... 5- 22
5.4.8 Scanner Motor ....................................................................................................................................................... 5- 22
5.4.8.1 Before Removing the Scanner Motor..................................................................................................................................... 5- 22
5.4.8.2 Removing the Scanner Motor ................................................................................................................................................ 5- 22
5.4.8.3 Mounting the Scanner Motor.................................................................................................................................................. 5- 23
5.4.9 ADF Open/Close Sensor ....................................................................................................................................... 5- 23
5.4.9.1 Before Removing the ADF Open/Close Sensor..................................................................................................................... 5- 23
5.4.9.2 Removing the ADF Open/Close Sensor ................................................................................................................................ 5- 23
5.4.10 Scanner HP Sensor ............................................................................................................................................. 5- 23
5.4.10.1 Before Removing the Scanner HP Sensor........................................................................................................................... 5- 23
5.4.10.2 Removing the Mirror Base HP Sensor ................................................................................................................................. 5- 23
5.4.11 Original Size Sensor ............................................................................................................................................ 5- 24
5.4.11.1 Before Removing the Original Size Sensor.......................................................................................................................... 5- 24
5.4.11.2 Removing the original size sensor ....................................................................................................................................... 5- 24
5.4.12 Cooling Fan ......................................................................................................................................................... 5- 25
5.4.12.1 Before Removing the Cooling Fan ....................................................................................................................................... 5- 25
5.4.12.2 Removing the Cooling Fan................................................................................................................................................... 5- 25
5.4.13 Scanner Drive Cable............................................................................................................................................ 5- 25
5.4.13.1 Outline.................................................................................................................................................................................. 5- 25
5.4.13.2 Before Removing the Scanner Drive Cable ......................................................................................................................... 5- 25
5.4.13.3 Removing the Scanner Drive Cable..................................................................................................................................... 5- 25
5.4.13.4 Fitting the Scanner Drive Cable ........................................................................................................................................... 5- 28
5.4.13.5 Adjusting the Position of the No. 1/No. 2 Mirror Base.......................................................................................................... 5- 28
5.4.14 Waste Toner Box Holder ..................................................................................................................................... 5- 29
5.4.14.1 Before Removing the Collecting Toner Bottle Holder .......................................................................................................... 5- 29
5.4.14.2 Removing the Collecting Toner Bottle Holder ...................................................................................................................... 5- 29
Chapter 6 Laser Exposure

6.1 Construction ...............................................................................................................................................6- 1
6.1.1 Overview.................................................................................................................................................................. 6- 1
6.1.2 Major Components .................................................................................................................................................. 6- 1
6.2 Basic Sequence..........................................................................................................................................6- 2
6.2.1 Basic Sequence of Operation (laser exposure)....................................................................................................... 6- 2
6.3 Various Controls .........................................................................................................................................6- 2
6.3.1 Controlling the Laser Activation Timing ................................................................................................................... 6- 2

Contents
6.3.1.1 Generating the Sync Signal ..................................................................................................................................................... 6- 2

6.3.1.2 Flow of the Sync Signal ........................................................................................................................................................... 6- 2
6.3.2 Controlling the Intensity of Laser Light.....................................................................................................................6- 2
6.3.2.1 Controlling the Laser Intensity ................................................................................................................................................. 6- 2
6.3.2.2 APC Control ............................................................................................................................................................................. 6- 3
6.3.3 Controlling the Laser Scanner Motor .......................................................................................................................6- 4
6.3.3.1 Controlling the Laser Scanner Motor ....................................................................................................................................... 6- 4
6.4 Parts Replacement Procedure ................................................................................................................... 6- 5
6.4.1 Laser Scanner Unit ..................................................................................................................................................6- 5
6.4.1.1 Removing the Laser Scanner Unit ........................................................................................................................................... 6- 5
6.4.1.2 When Replacing the Laser Scanner Unit................................................................................................................................. 6- 5
Chapter 7 Image Formation

7.1 Construction ............................................................................................................................................... 7- 1
7.1.1 Overview ..................................................................................................................................................................7- 1
7.1.2 Major Components...................................................................................................................................................7- 1
7.2 Image Formation Process .......................................................................................................................... 7- 1
7.2.1 Overview ..................................................................................................................................................................7- 1
7.3 Basic Sequence ......................................................................................................................................... 7- 2
7.3.1 At Power-On ............................................................................................................................................................7- 2
7.3.2 At Time of Printing ...................................................................................................................................................7- 3
7.4 Potential Control ......................................................................................................................................... 7- 3
7.4.1 Overview ..................................................................................................................................................................7- 3
7.4.2 Copier/Printer Potential Control ...............................................................................................................................7- 3
7.4.3 Determining the Primary Current .............................................................................................................................7- 6
7.4.4 Determining the Laser Output..................................................................................................................................7- 6
7.4.5 Determining the Developing Bias.............................................................................................................................7- 6
7.4.6 APC Correction ........................................................................................................................................................7- 7
7.4.7 Adjusting the Density in Various Modes ..................................................................................................................7- 7
7.5 Charging Mechanism ................................................................................................................................. 7- 8
7.5.1 Controlling Pre-Exposure LED.................................................................................................................................7- 8
7.5.1.1 Pre-Exposure LED Control ...................................................................................................................................................... 7- 8
7.5.2 Primary Charging Mechanism..................................................................................................................................7- 9
7.5.2.1 Overview .................................................................................................................................................................................. 7- 9
7.5.2.2 Primary Charging Assembly Cleaning Mechanism.................................................................................................................. 7- 9
7.5.2.3 Others .................................................................................................................................................................................... 7- 10
7.5.3 Dust-Collecting Roller Bias ....................................................................................................................................7- 10
7.5.3.1 Overview ................................................................................................................................................................................ 7- 10
7.5.4 Pre-Transfer Charging Mechanism........................................................................................................................7- 11
7.5.4.1 Overview ................................................................................................................................................................................ 7- 11
7.5.4.2 Controlling the Output to Suit the Environment (fuzzy control) .............................................................................................. 7- 11
7.5.4.3 Pre-Transfer Charging Assembly Cleaning Mechanism ........................................................................................................ 7- 12
7.5.4.4 Others .................................................................................................................................................................................... 7- 12
7.6 Drum Cleaner Unit.................................................................................................................................... 7- 12
7.6.1 Overview ................................................................................................................................................................7- 12
7.6.2 Detecting the State (full) of the Collecting Toner Case..........................................................................................7- 13
7.6.3 Drum/Separation Claw Bias Control ......................................................................................................................7- 14
7.7 Developing Assembly ............................................................................................................................... 7- 14
7.7.1 Controlling the Developing Assembly Drive...........................................................................................................7- 14
7.7.2 Controlling the Developing Bias.............................................................................................................................7- 14
7.7.3 Detecting the Toner Level and Controlling Toner Supply ......................................................................................7- 15
7.8 Transfer Mechanism................................................................................................................................. 7- 16
7.8.1 Transfer Charging Mechanism...............................................................................................................................7- 16
7.8.1.1 Overview ................................................................................................................................................................................ 7- 16
7.8.1.2 Controlling the Output to Suit the Environment (fuzzy control) .............................................................................................. 7- 16
7.8.1.3 Transfer Charging Assembly Cleaning Mechanism............................................................................................................... 7- 17

Contents
7.8.1.4 Others .................................................................................................................................................................................... 7- 17

7.9 Separation Mechanism .............................................................................................................................7- 18
7.9.1 Separation Charging Mechanism .......................................................................................................................... 7- 18
7.9.1.1 Overview ................................................................................................................................................................................ 7- 18
7.9.1.2 Correcting the Output to Suit the Environment and the Drum Surface Potential ................................................................... 7- 18
7.9.1.3 Others .................................................................................................................................................................................... 7- 19
7.10 Parts Replacement Procedure................................................................................................................7- 20
7.10.1 Process Unit ........................................................................................................................................................ 7- 20
7.10.1.1 Before Removing Process Unit ............................................................................................................................................ 7- 20
7.10.1.2 Removing Process Unit ....................................................................................................................................................... 7- 20
7.10.1.3 Mounting Process Unit ........................................................................................................................................................ 7- 20
7.10.2 Pre-Exposure Lamp............................................................................................................................................. 7- 21
7.10.2.1 Before Removing Pre-Exposure Lamp ............................................................................................................................... 7- 21
7.10.2.2 Removing Pre-Exposure Lamp ........................................................................................................................................... 7- 21
7.10.2.3 Cleaning Primary Toner Blocking Sheet ............................................................................................................................. 7- 21
7.10.3 Primary Charging Assembly ................................................................................................................................ 7- 21
7.10.3.1 Before Removing Primary Charging Assembly .................................................................................................................... 7- 21
7.10.3.2 Removing Primary Charging Assembly .............................................................................................................................. 7- 21
7.10.4 Pre-Transfer Charging Assembly ........................................................................................................................ 7- 22
7.10.4.1 Before Removing Pre-Transfer Charging Assembly ........................................................................................................... 7- 22
7.10.4.2 Removing Pre-Transfer Charging Assembly........................................................................................................................ 7- 22
7.10.5 Photosensitive Drum............................................................................................................................................ 7- 22
7.10.5.1 Points to Note When Handling Photosensitive Drum .......................................................................................................... 7- 22
7.10.5.2 Before Removing Photosensitive Drum ............................................................................................................................... 7- 22
7.10.5.3 Removing Photosensitive Drum .......................................................................................................................................... 7- 22
7.10.5.4 Cleaning Photosensitive Drum ............................................................................................................................................ 7- 23
7.10.6 Drum Motor.......................................................................................................................................................... 7- 23
7.10.6.1 Before Removing Drum Motor ............................................................................................................................................ 7- 23
7.10.6.2 Removing Drum Motor ........................................................................................................................................................ 7- 23
7.10.7 Photosensitive Drum Heater................................................................................................................................ 7- 24
7.10.7.1 Points to Note When Handling Photosensitive Drum .......................................................................................................... 7- 24
7.10.7.2 Before Removing Photosensitive Drum Heater .................................................................................................................. 7- 24
7.10.7.3 Removing Drum Heater ...................................................................................................................................................... 7- 24
7.10.7.4 Points to Note When Mounting Drum Heater ...................................................................................................................... 7- 24
7.10.8 Cleaning Blade .................................................................................................................................................... 7- 24
7.10.8.1 Configuration........................................................................................................................................................................ 7- 24
7.10.8.2 Before Removing Cleaning Blade ....................................................................................................................................... 7- 24
7.10.8.3 Removing Cleaning Blade.................................................................................................................................................... 7- 24
7.10.8.4 Mounting Cleaning Blade .................................................................................................................................................... 7- 25
7.10.9 Side Seal ............................................................................................................................................................. 7- 25
7.10.9.1 Before Removing Side Seal ................................................................................................................................................ 7- 25
7.10.9.2 Removing Side Seal ............................................................................................................................................................ 7- 26
7.10.10 Cleaner Scraper................................................................................................................................................. 7- 26
7.10.10.1 Before Cleaning Cleaner Scraper ..................................................................................................................................... 7- 26
7.10.10.2 Cleaning Cleaner Scraper .................................................................................................................................................. 7- 26
7.10.11 Hopper Assembly............................................................................................................................................... 7- 26
7.10.11.1 Before Removing Hopper Assembly ................................................................................................................................. 7- 26
7.10.11.2 Removing Hopper Assembly ............................................................................................................................................. 7- 26
7.10.12 Hopper Supply Motor ......................................................................................................................................... 7- 27
7.10.12.1 Before Removing Toner Supply Motor .............................................................................................................................. 7- 27
7.10.12.2 Removing Toner Supply Motor .......................................................................................................................................... 7- 27
7.10.13 Hopper Strring Motor ......................................................................................................................................... 7- 27
7.10.13.1 Before Removing Hopper Stirring Motor ........................................................................................................................... 7- 27
7.10.13.2 Removing Hopper Stirring Motor ....................................................................................................................................... 7- 27
7.10.14 Developing Assembly ........................................................................................................................................ 7- 28
7.10.14.1 Removing Developing Assembly ....................................................................................................................................... 7- 28
7.10.14.2 Cleaning Developing Toner Blocking Sheet ...................................................................................................................... 7- 28
7.10.15 Developing Cylinder........................................................................................................................................... 7- 29
7.10.15.1 Before Removing Developing Cylinder ............................................................................................................................. 7- 29
7.10.15.2 Removing Developing Cylinder ......................................................................................................................................... 7- 29

Contents
7.10.16 Developing Blade ...............................................................................................................................................7- 29

7.10.16.1 Before Removing Developing Blade ................................................................................................................................. 7- 29
7.10.16.2 Removing Developing Blade ............................................................................................................................................. 7- 29
7.10.16.3 Mounting Developing Blade ............................................................................................................................................... 7- 29
7.10.17 Transfer/Separation Charging Assembly ...........................................................................................................7- 30
7.10.17.1 Removing Transfer/Separation Charging Assembly ......................................................................................................... 7- 30
7.10.17.2 Mounting Transfer/Separation Charging Assembly ........................................................................................................... 7- 30
7.10.18 Separation Claw/Separation Claw Drive Assembly............................................................................................7- 30
7.10.18.1 Before Removing Separation Claw Holder ........................................................................................................................ 7- 30
7.10.18.2 Removing Separation Claw Holder ................................................................................................................................... 7- 30
7.10.19 Potential Sensor Unit..........................................................................................................................................7- 31
7.10.19.1 Outline ................................................................................................................................................................................ 7- 31
7.10.19.2 Before Removing Potential Sensor Unit ............................................................................................................................ 7- 31
7.10.19.3 Removing Potential Sensor Unit ....................................................................................................................................... 7- 31
7.10.20 Charging Wire ....................................................................................................................................................7- 31
7.10.20.1 Outline ................................................................................................................................................................................ 7- 31
7.10.20.2 Routing Charging Wire ...................................................................................................................................................... 7- 31
7.10.20.3 Routing Grid for Primary Charging Assembly ................................................................................................................... 7- 32
7.10.20.4 Adjusting Height of Charging Wire .................................................................................................................................... 7- 32
Chapter 8 Pickup/Feeding System

8.1 Construction ............................................................................................................................................... 8- 1
8.1.1 Specifications and construction ...............................................................................................................................8- 1
8.1.2 Arrangement of Rollers and Sensors.......................................................................................................................8- 1
8.1.3 Outline of the Pickup Control System ......................................................................................................................8- 3
8.1.4 Outline of the Pickup Assembly Motor Control System ...........................................................................................8- 5
8.2 Basic Sequence ......................................................................................................................................... 8- 6
8.2.1 Pickup from the Right Deck .....................................................................................................................................8- 6
8.2.2 Pickup from the Cassette 3......................................................................................................................................8- 7
8.2.3 Pickup Retry Operation............................................................................................................................................8- 8
8.3 Detecting Jams........................................................................................................................................... 8- 8
8.3.1 Jam Detection Outline..............................................................................................................................................8- 8
8.3.1.1 Outline...................................................................................................................................................................................... 8- 8
8.3.1.2 Jam History ............................................................................................................................................................................ 8- 10
8.3.2 Delay Jams ............................................................................................................................................................8- 10
8.3.2.1 Cassette Pickup Assembly (right deck, left deck, cassette 3/4)............................................................................................. 8- 10
8.3.2.2 Other Delay Jam .................................................................................................................................................................... 8- 10
8.3.3 Stationary Jams .....................................................................................................................................................8- 11
8.3.3.1 Common Delay Jams............................................................................................................................................................. 8- 11
8.3.3.2 Power-On Stationary Jam...................................................................................................................................................... 8- 12
8.4 Cassette Pick-Up Unit .............................................................................................................................. 8- 12
8.4.1 Lifter Operation (cassette 3/4) ...............................................................................................................................8- 12
8.4.2 Detecting the Presence/Absence of Paper ............................................................................................................8- 13
8.4.3 Outline of the Paper Level Detection Mechanism..................................................................................................8- 14
8.4.4 Paper Level Detection (cassette 3/4).....................................................................................................................8- 14
8.4.5 Identifying the Size of Paper (cassette 3/4) ...........................................................................................................8- 14
8.4.6 Markings on the Width Guide Rail .........................................................................................................................8- 15
8.4.7 Paper Size .............................................................................................................................................................8- 15
8.5 Manual Feed Pickup Unit ......................................................................................................................... 8- 17
8.5.1 Pickup Operation ...................................................................................................................................................8- 17
8.5.2 Detecting the Size of Paper in the Manual Feed Tray ...........................................................................................8- 18
8.6 Deck ......................................................................................................................................................... 8- 19
8.6.1 Lifter Operation (right/left deck) .............................................................................................................................8- 19
8.6.2 Lifter Limiter (right/left deck) Control Circuit...........................................................................................................8- 19
8.6.3 Detecting the Presence/Absence of Paper ............................................................................................................8- 20
8.6.4 Outline of Paper Level Detection ...........................................................................................................................8- 20

Contents
8.6.5 Paper Level Detection Operation (right/left deck).................................................................................................. 8- 21

8.6.6 Identifying the Size of Paper (right/left deck)......................................................................................................... 8- 21
8.7 Registration Unit .......................................................................................................................................8- 21
8.7.1 Outline ................................................................................................................................................................... 8- 21
8.7.2 Control System ...................................................................................................................................................... 8- 22
8.8 Duplex Feeding Unit .................................................................................................................................8- 22
8.8.1 Moving the Paper to the Reversing Assembly After Printing on the 1st Side........................................................ 8- 22
8.8.2 Moving the Paper to the Duplexing Feed Assembly From the Reversing Assembly ............................................ 8- 22
8.8.3 Outline ................................................................................................................................................................... 8- 23
8.8.4 Sequence of Printing Operation ............................................................................................................................ 8- 23
8.8.5 Outline of Through-Path Operation ....................................................................................................................... 8- 24
8.8.6 Through-Path Operation........................................................................................................................................ 8- 24
8.8.7 Outline of Horizontal Registration Position ............................................................................................................ 8- 28
8.8.8 Horizontal Registration Position Detection Operation ........................................................................................... 8- 28
8.9 Delivery.....................................................................................................................................................8- 29
8.9.1 Reversal Delivery Operation.................................................................................................................................. 8- 29
8.10 Cassette Heater ......................................................................................................................................8- 30
8.10.1 Timing of the Cassette Heater Supplied with Power ........................................................................................... 8- 30
8.11 Parts Replacement Procedure................................................................................................................8- 31
8.11.1 Pickup Roller........................................................................................................................................................ 8- 31
8.11.1.1 Before Removing the Pickup Roller ..................................................................................................................................... 8- 31
8.11.1.2 Removing the Pickup Roller................................................................................................................................................. 8- 31
8.11.1.3 Points to Note When Mounting the Pickup Roller ................................................................................................................ 8- 31
8.11.2 Cassette Pickup Assembly .................................................................................................................................. 8- 31
8.11.2.1 Removing the Cassette 3/4 Pickup Assembly ..................................................................................................................... 8- 31
8.11.3 Cassette Pickup Motor......................................................................................................................................... 8- 31
8.11.3.1 Before Removing the Cassette 3/4 Pickup Motor ................................................................................................................ 8- 31
8.11.3.2 Removing the Cassette 3/4 Pickup Motor............................................................................................................................ 8- 31
8.11.4 Cassette Lifter Motor ........................................................................................................................................... 8- 32
8.11.4.1 Removing the Cassette 3 Lifter Motor M20.......................................................................................................................... 8- 32
8.11.4.2 Removing the Cassette 4 Lifter Motor M21.......................................................................................................................... 8- 32
8.11.4.3 Adjusting the Position of the Lifter Motor M20/M21 of the Cassette 3/4 .............................................................................. 8- 33
8.11.5 Left Deck Lifter Motor .......................................................................................................................................... 8- 33
8.11.5.1 Before Removing the Left Deck Lifter Motor ........................................................................................................................ 8- 33
8.11.5.2 Removing the Left Deck Lifter Motor.................................................................................................................................... 8- 33
8.11.6 Right Deck Lifter Motor ........................................................................................................................................ 8- 34
8.11.6.1 Before Removing the Right Deck Lifter Motor...................................................................................................................... 8- 34
8.11.6.2 Removing the Right Deck Lifter Motor ................................................................................................................................. 8- 34
8.11.7 Right Deck Pickup Assembly............................................................................................................................... 8- 35
8.11.7.1 Removing the Right Deck Pickup Assembly ........................................................................................................................ 8- 35
8.11.8 Left Deck Pickup Assembly ................................................................................................................................. 8- 35
8.11.8.1 Removing the Left Deck Pickup Assembly .......................................................................................................................... 8- 35
8.11.9 Left Deck Pickup Motor........................................................................................................................................ 8- 36
8.11.9.1 Before Removing the Left Deck Pickup Motor ..................................................................................................................... 8- 36
8.11.9.2 Removing the Left Deck Pickup Motor................................................................................................................................. 8- 36
8.11.10 Right Deck Pickup Motor ................................................................................................................................... 8- 36
8.11.10.1 Before Removing the Right Deck Pickup Motor ................................................................................................................. 8- 36
8.11.10.2 Removing the Right Deck Pickup Motor............................................................................................................................. 8- 36
8.11.11 Left Deck Pickup Sensor.................................................................................................................................... 8- 36
8.11.11.1 Before Removing the Left Deck Feeding Sensor ............................................................................................................... 8- 36
8.11.11.2 Removing the Left Deck Feeding Sensor........................................................................................................................... 8- 36
8.11.12 Left Deck Pickup Solenoid ................................................................................................................................. 8- 36
8.11.12.1 Before Removing the Left Deck Pickup Solenoid............................................................................................................... 8- 36
8.11.12.2 Removing the Left Deck Pickup Solenoid .......................................................................................................................... 8- 37
8.11.12.3 Adjusting the Position of the Left Deck Pickup Solenoid.................................................................................................... 8- 37
8.11.13 Manual Feed Pull-Out Roller Unit ...................................................................................................................... 8- 37
8.11.13.1 Removing the Manual Feeding Pickup Roller Unit............................................................................................................. 8- 37
8.11.14 Manual Feed Pull-Out Roller.............................................................................................................................. 8- 37

Contents
8.11.14.1 Before Removing the Manual Feeding Pickup Roller......................................................................................................... 8- 37

8.11.14.2 Removing the Manual Feeding Pickup Roller .................................................................................................................... 8- 37
8.11.15 Manual Feed Roller ............................................................................................................................................8- 38
8.11.15.1 Before Removing the Manual Feeding Roller .................................................................................................................... 8- 38
8.11.15.2 Removing the Manual Feeding Roller ................................................................................................................................ 8- 38
8.11.16 Manual Separation Roller...................................................................................................................................8- 38
8.11.16.1 Before Removing the Manual Separation Roller ................................................................................................................ 8- 38
8.11.16.2 Removing the Manual Separation Roller............................................................................................................................ 8- 38
8.11.16.3 Adjusting the Pressure of the Manual Separation Roller.................................................................................................... 8- 38
8.11.17 Manual Feed Tray paper sensor ........................................................................................................................8- 39
8.11.17.1 Removing the Manual Feeding Tray Sensor...................................................................................................................... 8- 39
8.11.18 Registration Roller..............................................................................................................................................8- 39
8.11.18.1 Before Removing the Registration Roller ........................................................................................................................... 8- 39
8.11.18.2 Removing the Registration Roller....................................................................................................................................... 8- 39
8.11.19 Pre-Registration Roller .......................................................................................................................................8- 40
8.11.19.1 Before Removing the Registration Lower Roller ................................................................................................................ 8- 40
8.11.19.2 Removing the Registration Lower Roller............................................................................................................................ 8- 40
8.11.20 Pre-Registration Motor .......................................................................................................................................8- 41
8.11.20.1 Before Removing the Registration Front Motor.................................................................................................................. 8- 41
8.11.20.2 Removing the Registration Front Motor ............................................................................................................................. 8- 41
8.11.21 Registration Motor ..............................................................................................................................................8- 41
8.11.21.1 Before Removing the Horizontal Registration Motor .......................................................................................................... 8- 41
8.11.21.2 Removing the Horizontal Registration Motor...................................................................................................................... 8- 41
8.11.22 Registration Sensor............................................................................................................................................8- 42
8.11.22.1 Before Removing the Horizontal Registration Sensor........................................................................................................ 8- 42
8.11.22.2 Removing the Horizontal Registration Sensor ................................................................................................................... 8- 42
8.11.23 Registration Clutch .............................................................................................................................................8- 43
8.11.23.1 Before Removing the Registration Clutch .......................................................................................................................... 8- 43
8.11.23.2 Removing the Registration Clutch...................................................................................................................................... 8- 43
8.11.24 Registration Brake Clutch...................................................................................................................................8- 43
8.11.24.1 Before Removing the Registration Brake ........................................................................................................................... 8- 43
8.11.24.2 Removing the Registration Brake....................................................................................................................................... 8- 43
8.11.25 Feeding Roller ....................................................................................................................................................8- 43
8.11.25.1 Before Removing the Feeding Roller ................................................................................................................................. 8- 43
8.11.25.2 Removing the Feeding Roller............................................................................................................................................. 8- 43
8.11.25.3 The Points to Mount the Feeding Roller............................................................................................................................. 8- 44
8.11.26 Vertical Path Roller.............................................................................................................................................8- 44
8.11.26.1 Before Removing the Vertical Path Roller.......................................................................................................................... 8- 44
8.11.26.2 Removing the Vertical Path Roller ..................................................................................................................................... 8- 44
8.11.26.3 Removing the Vertical Path Roller 2/3 ............................................................................................................................... 8- 44
8.11.27 Vertical Path Motor.............................................................................................................................................8- 44
8.11.27.1 Before Removing the Vertical Path Upper Motor ............................................................................................................... 8- 44
8.11.27.2 Removing the Vertical Path Upper Motor........................................................................................................................... 8- 45
8.11.28 Vertical Path Duplex Motor.................................................................................................................................8- 45
8.11.28.1 Before Removing the Vertical Path Duplex Motor.............................................................................................................. 8- 45
8.11.28.2 Removing the Vertical Path Duplex Motor ......................................................................................................................... 8- 45
8.11.29 Vertical Path Lower Motor ..................................................................................................................................8- 45
8.11.29.1 Before Removing the Vertical Path Lower Motor ............................................................................................................... 8- 45
8.11.29.2 Removing the Vertical Path Lower Motor........................................................................................................................... 8- 45
8.11.30 Reversing Motor .................................................................................................................................................8- 45
8.11.30.1 Before Removing the Reversing Motor .............................................................................................................................. 8- 45
8.11.30.2 Removing the Reversing Motor.......................................................................................................................................... 8- 46
8.11.30.3 Mounting the Reversing Motor ........................................................................................................................................... 8- 46
8.11.31 Fixing Feeding Unit Releasing Lever Sensor .....................................................................................................8- 46
8.11.31.1 Before Removing the Fixing Feeding Unit Release Lever Sensor ..................................................................................... 8- 46
8.11.31.2 Removing the Fixing Feeding Unit Release Lever Sensor................................................................................................. 8- 46
8.11.32 Reversing Sensor...............................................................................................................................................8- 46
8.11.32.1 Before Removing the Reversing Sensor 1 ......................................................................................................................... 8- 46
8.11.32.2 Removing the Reversing Sensor 1..................................................................................................................................... 8- 46
8.11.32.3 Before Removing the Reversing Sensor 2 ......................................................................................................................... 8- 47

Contents
8.11.32.4 Removing the Reversing Sensor 2..................................................................................................................................... 8- 47

8.11.33 Reversing Unit ................................................................................................................................................... 8- 47
8.11.33.1 Before Removing the Reversing Flapper Solenoid ............................................................................................................ 8- 47
8.11.33.2 Removing the Reversing Flapper Solenoid........................................................................................................................ 8- 47
8.11.33.3 Mounting the Reversing Flapper Solenoid ......................................................................................................................... 8- 47
8.11.34 Feeding Belt....................................................................................................................................................... 8- 48
8.11.34.1 Before Removing the feeding belt ..................................................................................................................................... 8- 48
8.11.34.2 Removing the feeding belt ................................................................................................................................................. 8- 48
8.11.35 Duplexing Unit.................................................................................................................................................... 8- 49
8.11.35.1 Before Removing the Duplex Feeding Unit ........................................................................................................................ 8- 49
8.11.35.2 Removing the Duplex Feeding Unit.................................................................................................................................... 8- 49
8.11.36 Duplex Feed Motor ............................................................................................................................................ 8- 49
8.11.36.1 Before Removing the Duplex Feeding Left Motor .............................................................................................................. 8- 49
8.11.36.2 Removing the Duplex Feeding Left Motor.......................................................................................................................... 8- 49
8.11.36.3 Before Removing the Duplex Feeding Right Motor............................................................................................................ 8- 49
8.11.36.4 Removing the Duplex Feeding Right Motor ....................................................................................................................... 8- 49
8.11.37 Duplex Feed Sensor .......................................................................................................................................... 8- 49
8.11.37.1 Before Removing the Duplex Pre-Registration Sensor ...................................................................................................... 8- 49
8.11.37.2 Removing the Duplex Pre-Registration Sensor.................................................................................................................. 8- 49
8.11.38 Separation Roller ............................................................................................................................................... 8- 50
8.11.38.1 Before Removing the Separation Roller............................................................................................................................. 8- 50
8.11.38.2 Removing the Separation Roller ........................................................................................................................................ 8- 50
8.11.38.3 Points to Note When Mounting the Separation Roller........................................................................................................ 8- 50
8.11.38.4 Adjusting the Pressure of the Deck/Cassette Separation Roller ........................................................................................ 8- 51
Chapter 9 Fixing System

9.1 Construction ...............................................................................................................................................9- 1
9.1.1 Specifications, Control Mechanisms, and Functions ............................................................................................... 9- 1
9.1.2 Major Components .................................................................................................................................................. 9- 1
9.1.3 IH Fixing Method (outline) ....................................................................................................................................... 9- 3
9.1.4 Limiting th Rise in Temperature at the Roller Edges by Use of a Flux blocking Plate (shutter) .............................. 9- 3
9.2 Basic Sequence..........................................................................................................................................9- 4
9.2.1 Outline ..................................................................................................................................................................... 9- 4
9.2.2 30-Sec Start-Up Mode............................................................................................................................................. 9- 4
9.2.3 Low-Temperature Environment Start-Up Mode....................................................................................................... 9- 5
9.2.4 High-Humidity Environment Start-Up Mode ............................................................................................................ 9- 5
9.2.5 Recovery Mode ....................................................................................................................................................... 9- 6
9.2.6 Standby Mode ......................................................................................................................................................... 9- 6
9.2.7 Power Save Mode ................................................................................................................................................... 9- 7
9.2.8 Sleep Mode ............................................................................................................................................................ 9- 7
9.2.9 Copying/Printing Mode ............................................................................................................................................ 9- 7
9.2.10 Down Sequence .................................................................................................................................................... 9- 8
9.2.11 Enhanced Fixing Mode .......................................................................................................................................... 9- 8
9.2.12 Heavy Paper Mode ................................................................................................................................................ 9- 9
9.2.13 Transparency Mode............................................................................................................................................... 9- 9
9.2.14 Bond Paper Mode.................................................................................................................................................. 9- 9
9.3 Various Control Mechanisms....................................................................................................................9- 10
9.3.1 Fixing Drive System............................................................................................................................................... 9- 10
9.3.1.1 Controlling the Drive of the Fixing Roller ............................................................................................................................... 9- 10
9.3.1.2 Controlling the Drive of the Fixing Inlet Guide ....................................................................................................................... 9- 10
9.3.1.3 Controlling the Reciprocating Movement of the Thermistor................................................................................................... 9- 11
9.3.1.4 Controlling the Reciprocating Mechanism of the Upper Separation Claw ............................................................................. 9- 11
9.3.1.5 Controlling the Drive of the Shutter........................................................................................................................................ 9- 12
9.3.1.6 Controlling the Shutter Position ............................................................................................................................................. 9- 13
9.3.2 Cleaning ................................................................................................................................................................ 9- 14
9.3.2.1 Controlling the Drive of the Cleaning Web............................................................................................................................. 9- 14
9.3.2.2 Controlling the Mechanism Used to Detect the Remaining Length of the Cleaning Web...................................................... 9- 15

Contents
9.3.3 Detecting the Passage of Paper ............................................................................................................................9- 16

9.3.3.1 Preventing Wrapping of Paper............................................................................................................................................... 9- 16
9.4 Protective Functions ................................................................................................................................. 9- 17
9.4.1 Detecting an Error Using the Thermistor ...............................................................................................................9- 17
9.4.2 Detecting an Error Using the Thermal Switch........................................................................................................9- 17
9.4.3 Errors .....................................................................................................................................................................9- 17
9.5 Parts Replacement Procedure ................................................................................................................. 9- 19
9.5.1 Fixing/Feeding Assembly.......................................................................................................................................9- 19
9.5.1.1 Before Removing the Fixing/Feeding unit.............................................................................................................................. 9- 19
9.5.1.2 Removing the Fixing/Feeding unit ......................................................................................................................................... 9- 19
9.5.2 Fixing Unit ..............................................................................................................................................................9- 20
9.5.2.1 Before Removing the Fixing Upper Unit ................................................................................................................................ 9- 20
9.5.2.2 Removing the Fixing Upper Unit ............................................................................................................................................ 9- 20
9.5.3 Pressure Roller ......................................................................................................................................................9- 20
9.5.3.1 Before Removing the Pressure Roller ................................................................................................................................... 9- 20
9.5.3.2 Removing the Pressure Roller ............................................................................................................................................... 9- 20
9.5.4 Upper Fixing Roller ................................................................................................................................................9- 21
9.5.4.1 Before Removing the Fixing Roller ........................................................................................................................................ 9- 21
9.5.4.2 Removing the Fixing Roller.................................................................................................................................................... 9- 21
9.5.4.3 Points to Note When Mounting the Fixing Roller ................................................................................................................... 9- 23
9.5.4.4 Applying Grease After Replacing the Fixing Roller................................................................................................................ 9- 24
9.5.4.5 Adjusting the Nip Width.......................................................................................................................................................... 9- 25
9.5.5 External Delivery Roller .........................................................................................................................................9- 25
9.5.5.1 Before Removing the External Delivery Roller....................................................................................................................... 9- 25
9.5.5.2 Removing the External Delivery Roller .................................................................................................................................. 9- 25
9.5.6 Internal Delivery Roller...........................................................................................................................................9- 26
9.5.6.1 Before Removing the Internal Delivery Roller........................................................................................................................ 9- 26
9.5.6.2 Removing the Internal Delivery Roller ................................................................................................................................... 9- 26
9.5.6.3 Points to Note When Mounting the Internal Delivery Roller................................................................................................... 9- 27
9.5.7 Main Thermistor .....................................................................................................................................................9- 27
9.5.7.1 Before Removing the Main Thermistor/Shutter Thermistor ................................................................................................... 9- 27
9.5.7.2 Removing the Main Thermistor/Shutter Thermistor ............................................................................................................... 9- 27
9.5.7.3 Points to Note When Mounting the Main Thermistor/Shutter Thermistor .............................................................................. 9- 28
9.5.8 Sub Thermistor ......................................................................................................................................................9- 28
9.5.8.1 Before Removing the Sub Thermistor.................................................................................................................................... 9- 28
9.5.8.2 Removing the Sub Thermistor ............................................................................................................................................... 9- 29
9.5.8.3 Points to Note When Mounting the Sub Thermistor............................................................................................................... 9- 29
9.5.9 Thermal Switch ......................................................................................................................................................9- 29
9.5.9.1 Before Removing the Thermal Switch ................................................................................................................................... 9- 29
9.5.9.2 Removing the Thermal Switch ............................................................................................................................................... 9- 30
9.5.10 Fixing Heater........................................................................................................................................................9- 30
9.5.10.1 Before Removing the Fixing Heater Unit.............................................................................................................................. 9- 30
9.5.10.2 Removing the Fixing Heater Unit ......................................................................................................................................... 9- 30
9.5.11 Fixing Cleaning Belt .............................................................................................................................................9- 32
9.5.11.1 Before Removing the Fixing Web ........................................................................................................................................ 9- 32
9.5.11.2 Removing the Fixing Web .................................................................................................................................................... 9- 32
9.5.11.3 Cleaning the fixing oil dish and the fixing cleaning belt guide .............................................................................................. 9- 32
9.5.11.4 Mounting the Fixing Web ..................................................................................................................................................... 9- 32
9.5.11.5 After Replacing the Fixing Web............................................................................................................................................ 9- 33
9.5.12 Fixing Jam Sensor ...............................................................................................................................................9- 33
9.5.12.1 Before Removing the Delivery Jam Sensor ......................................................................................................................... 9- 33
9.5.12.2 Removing the Delivery Jam Sensor..................................................................................................................................... 9- 33
9.5.13 Claw Jam Sensor .................................................................................................................................................9- 33
9.5.13.1 Before Removing the Claw Jam Sensor .............................................................................................................................. 9- 33
9.5.13.2 Removing the Claw Jam Sensor.......................................................................................................................................... 9- 33
9.5.14 External Delivery Sensor......................................................................................................................................9- 34
9.5.14.1 Before Removing the External Delivery Sensor................................................................................................................... 9- 34
9.5.14.2 Removing the External Delivery Sensor .............................................................................................................................. 9- 34
9.5.15 Internal Delivery Sensor.......................................................................................................................................9- 34

Contents
9.5.15.1 Before Removing the Internal Delivery Sensor .................................................................................................................... 9- 34

9.5.15.2 Removing the Internal Delivery Sensor................................................................................................................................ 9- 34
9.5.16 Fixing Inlet Sensor ............................................................................................................................................... 9- 34
9.5.16.1 Before Removing the Fixing Inlet Sensor............................................................................................................................. 9- 34
9.5.16.2 Removing the Fixing Inlet Sensor ........................................................................................................................................ 9- 34
9.5.16.3 Adjusting the Fixing Inlet Guide ........................................................................................................................................... 9- 35
9.5.17 Fixing web sensor................................................................................................................................................ 9- 35
9.5.17.1 Before Removing the Fixing Web Sensor ............................................................................................................................ 9- 35
9.5.17.2 Removing the Fixing Web Sensor........................................................................................................................................ 9- 35
9.5.18 Fixing shutter sensor ........................................................................................................................................... 9- 35
9.5.18.1 Before Removing the Shutter Sensor .................................................................................................................................. 9- 35
9.5.18.2 Removing the Shutter Sensor .............................................................................................................................................. 9- 35
9.5.19 Fixing shutter motor ............................................................................................................................................. 9- 35
9.5.19.1 Before Removing the Shutter Motor..................................................................................................................................... 9- 35
9.5.19.2 Removing the Shutter Motor ................................................................................................................................................ 9- 35
9.5.20 Fixing Inlet Guide Solenoid.................................................................................................................................. 9- 36
9.5.20.1 Before Removing the Fixing Inlet Guide Solenoid (SL1)...................................................................................................... 9- 36
9.5.20.2 Removing the Fixing Inlet Guide Solenoid (SL1) ................................................................................................................. 9- 36
9.5.20.3 Adjusting the Fixing Inlet Guide Solenoid (SL1)................................................................................................................... 9- 36
9.5.21 Delivery Flapper Solenoid.................................................................................................................................... 9- 36
9.5.21.1 Before Removing the Delivery Flapper Solenoid (SL5) ....................................................................................................... 9- 36
9.5.21.2 Removing the Delivery Flapper Solenoid (SL5) ................................................................................................................... 9- 36
9.5.21.3 Points to Note When Mounting the Delivery Flapper Solenoid (SL5) .................................................................................. 9- 37
9.5.22 Fixing Cleaning Web Solenoid............................................................................................................................. 9- 37
9.5.22.1 Before Removing the Fixing Web Solenoid (SL9)................................................................................................................ 9- 37
9.5.22.2 Removing the Fixing Web Solenoid (SL9) ........................................................................................................................... 9- 37
9.5.22.3 Adjusting the Fixing Web Solenoid (SL9)............................................................................................................................. 9- 37
9.5.23 Upper Separation Claw........................................................................................................................................ 9- 37
9.5.23.1 Removing the Upper Separation Claw................................................................................................................................. 9- 37
9.5.23.2 Points to Note When Mounting the Upper Separation Claw ................................................................................................ 9- 38
9.5.24 Lower Separation Claw........................................................................................................................................ 9- 38
9.5.24.1 Before Removing the Lower Separation Claw (Unit) ........................................................................................................... 9- 38
9.5.24.2 Removing the Lower Separation Claw (Unit) ....................................................................................................................... 9- 39
Chapter 10 External and Controls

10.1 Control Panel ..........................................................................................................................................10- 1
10.1.1 Overview.............................................................................................................................................................. 10- 1
10.1.2 LCD Indication Processing .................................................................................................................................. 10- 1
10.1.3 Adjusting the LCD Contrast ................................................................................................................................. 10- 1
10.1.4 Functions of the Control Panel CPU.................................................................................................................... 10- 1
10.2 Counters .................................................................................................................................................10- 1
10.2.1 Soft Counters....................................................................................................................................................... 10- 1
10.3 Fans ........................................................................................................................................................10- 3
10.3.1 Arrangement, Functions, and Error Codes .......................................................................................................... 10- 3
10.3.2 Controlling the Speed of the Fans ....................................................................................................................... 10- 4
10.3.3 Sequence of Operation........................................................................................................................................ 10- 4
10.4 Power Supply System.............................................................................................................................10- 5
10.4.1 Power Supply....................................................................................................................................................... 10- 5
10.4.1.1 Overview .............................................................................................................................................................................. 10- 5
10.4.1.2 Distribution of Power and the Switches................................................................................................................................ 10- 5
10.4.2 Rated Output of the DC Power Supply PCB........................................................................................................ 10- 7
10.4.2.1 Rated Output of the DC Power Supply PCB ........................................................................................................................ 10- 7
10.4.2.2 Rated Output of the Accessories Power Supply PCB.......................................................................................................... 10- 7
10.4.3 Protection Function.............................................................................................................................................. 10- 8
10.4.3.1 Protective Functions............................................................................................................................................................. 10- 8
10.4.4 Backup Battery .................................................................................................................................................... 10- 8
10.4.4.1 Backup Battery..................................................................................................................................................................... 10- 8
10.4.5 Energy-Saving Function ...................................................................................................................................... 10- 8

Contents
10.4.5.1 Overview .............................................................................................................................................................................. 10- 8

10.4.5.2 SNMP setup ......................................................................................................................................................................... 10- 9
10.5 Parts Replacement Procedure ............................................................................................................. 10- 12
10.5.1 External Covers..................................................................................................................................................10- 12
10.5.1.1 Right Cover (Lower Rear) .................................................................................................................................................. 10- 12
10.5.1.2 Right Cover (Upper Rear) .................................................................................................................................................. 10- 12
10.5.1.3 Right Cover (Upper) ........................................................................................................................................................... 10- 12
10.5.1.4 Left Cover (Upper) ............................................................................................................................................................. 10- 12
10.5.1.5 Front Cover ........................................................................................................................................................................ 10- 13
10.5.1.6 Rear Cover (Upper)............................................................................................................................................................ 10- 13
10.5.1.7 Rear Cover (Lower)............................................................................................................................................................ 10- 13
10.5.1.8 Left Cover (Lower) ............................................................................................................................................................. 10- 13
10.5.1.9 Left Cover (Middle)............................................................................................................................................................. 10- 14
10.5.1.10 Toner Supply Cover ......................................................................................................................................................... 10- 14
10.5.1.11 Fixing/Feeding Unit Cover................................................................................................................................................ 10- 14
10.5.1.12 Fixing Cover (Upper) ........................................................................................................................................................ 10- 15
10.5.1.13 Fixing Cover (Lower) ........................................................................................................................................................ 10- 16
10.5.1.14 Main Controller Box Cover ............................................................................................................................................... 10- 17
10.5.1.15 Reader Left Cover ............................................................................................................................................................ 10- 17
10.5.1.16 Reader Right Cover.......................................................................................................................................................... 10- 17
10.5.1.17 Reader Front Cover.......................................................................................................................................................... 10- 17
10.5.1.18 Reader Rear Cover .......................................................................................................................................................... 10- 18
10.5.2 Left Deck Drive Assembly ..................................................................................................................................10- 19
10.5.2.1 Before Removing the Left Deck Drive Assembly ............................................................................................................... 10- 19
10.5.2.2 Removing the Left Deck Drive Assembly........................................................................................................................... 10- 19
10.5.3 Manual Feed Pickup Drive Assembly ................................................................................................................10- 19
10.5.3.1 Before Removing the Manual Pickup Drive Assembly....................................................................................................... 10- 19
10.5.3.2 Removing the Manual Pickup Drive Assembly .................................................................................................................. 10- 19
10.5.4 Vertical Path Drive Assembly.............................................................................................................................10- 19
10.5.4.1 Before Removing the Vertical Path Drive Assembly .......................................................................................................... 10- 19
10.5.4.2 Removing the Vertical Path Drive Assembly...................................................................................................................... 10- 19
10.5.5 Waste Toner Drive Assembly.............................................................................................................................10- 20
10.5.5.1 Before Removing the Collecting Toner Drive Assembly .................................................................................................... 10- 20
10.5.5.2 Removing the Collecting Toner Drive Assembly................................................................................................................ 10- 20
10.5.6 Main Drive Assembly .........................................................................................................................................10- 21
10.5.6.1 Fitting the Drive Belt........................................................................................................................................................... 10- 21
10.5.7 Cassette Pickup Drive Assembly .......................................................................................................................10- 21
10.5.7.1 Before Removing the Cassette Pickup Drive Assembly .................................................................................................... 10- 21
10.5.7.2 Removing the Cassette Pickup Drive Assembly ................................................................................................................ 10- 21
10.5.8 Fixing Drive Assembly........................................................................................................................................10- 22
10.5.8.1 Before Removing the Fixing Drive Assembly..................................................................................................................... 10- 22
10.5.8.2 Removing the Fixing Drive Assembly ................................................................................................................................ 10- 22
10.5.9 Power Supply Unit..............................................................................................................................................10- 22
10.5.9.1 Removing the Charger unit ................................................................................................................................................ 10- 22
10.5.9.2 Points to Note At Occurrence of Charger unit Malfunction ................................................................................................ 10- 22
10.5.10 Duplex Unit PCB ..............................................................................................................................................10- 23
10.5.10.1 Before Removing the Duplex unit PCB ............................................................................................................................ 10- 23
10.5.10.2 Removing the Duplex Unit PCB ....................................................................................................................................... 10- 23
10.5.11 Control Panel....................................................................................................................................................10- 23
10.5.11.1 Before Removing Control Panel ...................................................................................................................................... 10- 23
10.5.11.2 Removing Control Panel ................................................................................................................................................. 10- 23
10.5.12 DC Controller PCB ...........................................................................................................................................10- 24
10.5.12.1 Before Removing DC Controller PCB ............................................................................................................................. 10- 24
10.5.12.2 Removing DC Controller PCB ......................................................................................................................................... 10- 24
10.5.12.3 When Replacing DC Controller PCB ............................................................................................................................... 10- 24
10.5.13 Printer Power Supply PCB ...............................................................................................................................10- 24
10.5.13.1 Before Removing Printer Power Supply PCB ................................................................................................................. 10- 24
10.5.13.2 Removing Printer Power Supply PCB ............................................................................................................................. 10- 24
10.5.14 Option Power Supply PCB ...............................................................................................................................10- 25
10.5.14.1 Before Removing Accessories Power Supply PCB ......................................................................................................... 10- 25

Contents
10.5.14.2 Removing Accessories Power Supply PCB .................................................................................................................... 10- 25

10.5.15 Fixing Heater Power Supply PCB .................................................................................................................... 10- 25
10.5.15.1 Before Removing Fixing Heater Power Supply PCB ....................................................................................................... 10- 25
10.5.15.2 Removing Fixing Heater Power Supply PCB .................................................................................................................. 10- 25
10.5.16 Anti-Rush Current PCB.................................................................................................................................... 10- 26
10.5.16.1 Before Removing Anti-Rush Current PCB ...................................................................................................................... 10- 26
10.5.16.2 Removing Anti-Rush Current PCB .................................................................................................................................. 10- 26
10.5.17 High-Voltage Transformer (AC) ....................................................................................................................... 10- 27
10.5.17.1 Before Removing High Voltage Transformer .................................................................................................................. 10- 27
10.5.17.2 Removing High Voltage Transformer .............................................................................................................................. 10- 27
10.5.17.3 Removing High Voltage Transformer ............................................................................................................................... 10- 27
10.5.18 HVT PCB ......................................................................................................................................................... 10- 28
10.5.18.1 Before Removing HVT PCB ............................................................................................................................................ 10- 28
10.5.18.2 Removing HVT PCB ........................................................................................................................................................ 10- 28
10.5.18.3 When Replacing HVT PCB ............................................................................................................................................. 10- 28
10.5.19 Separation Clew AC bias PCB......................................................................................................................... 10- 28
10.5.19.1 Before Removing Separation Claw AC PCB ................................................................................................................... 10- 28
10.5.19.2 Removing Separation Claw AC PCB .............................................................................................................................. 10- 28
10.5.20 Motor Driver PCB............................................................................................................................................. 10- 28
10.5.20.1 Before Removing Motor Driver PCB ............................................................................................................................... 10- 28
10.5.20.2 Removing Motor Driver PCB ........................................................................................................................................... 10- 28
10.5.21 Primary Fan Duct ............................................................................................................................................ 10- 28
10.5.21.1 Before Removing Primary fan Duct ................................................................................................................................. 10- 28
10.5.21.2 Removing Primary fan Duct ............................................................................................................................................ 10- 29
10.5.22 Primary Charging Assembly Fan ..................................................................................................................... 10- 29
10.5.22.1 Before Removing Primary Charging Fan ........................................................................................................................ 10- 29
10.5.22.2 Removing the Primary Charging Cooling Fan.................................................................................................................. 10- 29
10.5.23 De-Curling Fan................................................................................................................................................. 10- 29
10.5.23.1 Before Removing the Curl-Removing Fan ....................................................................................................................... 10- 29
10.5.23.2 Removing the Curl-Removing Fan ................................................................................................................................... 10- 29
10.5.24 Feeding Fan..................................................................................................................................................... 10- 29
10.5.24.1 Before Removing the Feeding Fan .................................................................................................................................. 10- 29
10.5.24.2 Removing the Feeding Fan .............................................................................................................................................. 10- 30
10.5.25 HVT Fan........................................................................................................................................................... 10- 30
10.5.25.1 Before Removing the HVT Fan ........................................................................................................................................ 10- 30
10.5.25.2 Removing the HVT Fan.................................................................................................................................................... 10- 30
10.5.26 Duplex Feed Fan ............................................................................................................................................. 10- 30
10.5.26.1 Before Removing the Duplex Feeding Fan ...................................................................................................................... 10- 30
10.5.26.2 Removing the Duplex Feeding Fan.................................................................................................................................. 10- 30
10.5.27 Exhaust Fan..................................................................................................................................................... 10- 31
10.5.27.1 Before Removing the Exhaust Fan .................................................................................................................................. 10- 31
10.5.27.2 Removing the Exhaust Fan .............................................................................................................................................. 10- 31
10.5.28 DC Power Supply Fan ..................................................................................................................................... 10- 31
10.5.28.1 Before Removing the DC Power Supply Fan ................................................................................................................... 10- 31
10.5.28.2 Removing the DC Power Supply Fan............................................................................................................................... 10- 31
10.5.29 Fixing Heater Power Supply Cooling Fan ........................................................................................................ 10- 32
10.5.29.1 Before Removing the Fixing Heater Power Supply Cooling Fan...................................................................................... 10- 32
10.5.29.2 Removing the Fixing Heater Power Supply Cooling Fan ................................................................................................. 10- 32
10.5.30 Circulation Duct Fan ........................................................................................................................................ 10- 32
10.5.30.1 Before Removing the Circulation Duct Fan ...................................................................................................................... 10- 32
10.5.30.2 Removing the Circulation Duct Fan.................................................................................................................................. 10- 32
10.5.31 Motor of Main Drive Assembly ......................................................................................................................... 10- 33
10.5.31.1 Before Removing the Main Motor..................................................................................................................................... 10- 33
10.5.31.2 Removing the Main Motor ................................................................................................................................................ 10- 33
10.5.32 Fixing Driver Motor........................................................................................................................................... 10- 33
10.5.32.1 Before Removing the Fixing Motor................................................................................................................................... 10- 33
10.5.32.2 Removing the Fixing Motor .............................................................................................................................................. 10- 33
10.5.33 Right Door........................................................................................................................................................ 10- 34
10.5.33.1 Before Removing the Right Door Unit (Upper)................................................................................................................. 10- 34
10.5.33.2 Removing the Right Door Unit (Upper) ............................................................................................................................ 10- 34

Contents
Chapter 11 MEAP
11.1 MEAP ..................................................................................................................................................... 11- 1
11.1.1 Checking the Operating Environment. .................................................................................................................11- 1
11.1.2 Setting Up the Network ........................................................................................................................................11- 4
11.1.3 Setting the method to login to SMS......................................................................................................................11- 5
11.1.4 Login to SMS........................................................................................................................................................11- 9
11.1.5 Checking Application List ...................................................................................................................................11- 11
11.1.6 Starting and Stopping a MEAP Application........................................................................................................11- 12
11.1.7 Checking the Platform Information.....................................................................................................................11- 13
11.1.8 MEAP Specifications..........................................................................................................................................11- 14
11.1.9 Checking the System Information of a MEAP Application with SMS .................................................................11- 15
11.1.10 Printing the System Information of a MEAP Application ..................................................................................11- 16
11.1.11 Reference (Application System Information)....................................................................................................11- 17
11.1.12 Installing an Application....................................................................................................................................11- 18
11.1.13 MEAP Enterprise Service Manager..................................................................................................................11- 20
11.1.14 Adding a License File .......................................................................................................................................11- 21
11.1.15 Disabling a License File (suspending a license) ..............................................................................................11- 23
11.1.16 Downloading/Removing an Invalidated License File........................................................................................11- 25
11.1.17 Reusable license ..............................................................................................................................................11- 27
11.1.18 License for forwarding ......................................................................................................................................11- 27
11.1.19 Uninstalling an Application ...............................................................................................................................11- 30
11.1.20 Changing Login Services .................................................................................................................................11- 31
11.1.21 Initializing the Password...................................................................................................................................11- 35
11.1.22 Creating a Backup for MEAP Application Area, Formatting the Hard Disk, Restoring the MEAP Application Area
with the Backup, Using the SST (Service Support Tool)..........................................................................................11- 36
11.1.23 Replacing the Hard Disk Drive .........................................................................................................................11- 38
11.1.24 MEAP Safe Mode.............................................................................................................................................11- 38
11.1.25 Setting HTTP port for MEAP application (level 2) ............................................................................................11- 39
11.1.26 Reference material ...........................................................................................................................................11- 42
11.1.27 Option for exclusive individual measure...........................................................................................................11- 43
Chapter 12 e-maintenance/imageWARE Remote

12.1 e-maintenance/imageWARE Remote..................................................................................................... 12- 1
12.1.1 Application operation mode..................................................................................................................................12- 1
12.1.2 Service Center URL and Port Specification .........................................................................................................12- 1
12.1.3 Communication test .............................................................................................................................................12- 1
12.1.4 Communication log ..............................................................................................................................................12- 1
12.1.5 Detailed Communication log ................................................................................................................................12- 1
12.1.6 SOAP communication function ............................................................................................................................12- 1
12.1.7 Resend at SOAP transmission error ....................................................................................................................12- 2
12.1.8 e-RDS setting screen ...........................................................................................................................................12- 2
12.1.9 Sleep operation ....................................................................................................................................................12- 5
12.1.10 Network Setting (Maintenance) ..........................................................................................................................12- 5
12.1.11 e-RDS Setting (Maintenance) ............................................................................................................................12- 5
12.1.12 Trouble shoot .....................................................................................................................................................12- 6
12.1.13 Error message....................................................................................................................................................12- 6
Chapter 13 Maintenance and Inspection

13.1 Periodically Replaced Parts.................................................................................................................... 13- 1
13.1.1 Outline..................................................................................................................................................................13- 1
13.1.2 Reader Unit ..........................................................................................................................................................13- 1
13.1.3 Printer Unit ...........................................................................................................................................................13- 1
13.2 Durables and Consumables ................................................................................................................... 13- 1
13.2.1 Outline..................................................................................................................................................................13- 1

Contents
13.2.2 Reader unit .......................................................................................................................................................... 13- 2

13.2.3 Printer Unit........................................................................................................................................................... 13- 2
13.3 Scheduled Servicing Basic Procedure....................................................................................................13- 2
13.3.1 Scheduled Servicing Basic Procedure................................................................................................................. 13- 2
13.3.2 Periodical Servicing Chart Reader Unit ............................................................................................................... 13- 3
13.3.3 Periodical Servicing Chart Printer Unit ................................................................................................................ 13- 4
13.3.4 Points to Note for Periodical Servicing ................................................................................................................ 13- 5
13.4 Cleaning..................................................................................................................................................13- 6
13.4.1 Cleaning Primary Toner Blocking Sheet ............................................................................................................. 13- 6
13.4.2 Cleaning Developing Toner Blocking Sheet ....................................................................................................... 13- 6
13.4.3 Cleaning Cleaner Scraper .................................................................................................................................. 13- 6
13.4.4 Cleaning Photosensitive Drum ........................................................................................................................... 13- 7
13.4.5 Cleaning the fixing oil dish and the fixing cleaning belt guide.............................................................................. 13- 8
Chapter 14 Standards and Adjustments

14.1 Image Adjustment Basic Procedure........................................................................................................14- 1
14.1.1 Making Pre-Checks ............................................................................................................................................. 14- 1
14.1.2 Making Checks on the Printer Unit (1/2).............................................................................................................. 14- 1
14.1.3 Making Checks on the Printer Unit (2/2).............................................................................................................. 14- 3
14.1.4 Making Checks on the Reader Unit ..................................................................................................................... 14- 4
14.1.5 Checking the Potential System............................................................................................................................ 14- 7
14.1.6 Checking the Surface Potential Control System.................................................................................................. 14- 9
14.1.7 Potential Control System Conversion Table ...................................................................................................... 14- 11
14.1.8 Emergency Measures for a Fault in the Potential Sensor ................................................................................. 14- 16
14.2 Image Adjustments ...............................................................................................................................14- 17
14.2.1 Standards of Image Position.............................................................................................................................. 14- 17
14.2.2 Checking the Image Position ............................................................................................................................. 14- 17
14.2.3 Adjusting Side Registration................................................................................................................................ 14- 17
14.2.4 Adjusting the Image Leading Edge Margin........................................................................................................ 14- 18
14.2.5 Adjusting the Left/Right Non-Image Width......................................................................................................... 14- 18
14.2.6 Adjusting the Leading Edge Non-Image Width.................................................................................................. 14- 18
14.3 Scanning System ..................................................................................................................................14- 19
14.3.1 After Replacing the Reader Controller PCB ...................................................................................................... 14- 19
14.3.2 When Replacing the CCD Unit .......................................................................................................................... 14- 19
14.3.3 Adjusting the Position of the No. 1/No. 2 Mirror Base ....................................................................................... 14- 19
14.3.4 When Replacing the Copyboard Glass.............................................................................................................. 14- 20
14.3.5 When Replacing the Reading Glass.................................................................................................................. 14- 20
14.3.6 When Replacing the Scanning Lamp ................................................................................................................ 14- 20
14.3.7 After Replacing the Inverter PCB....................................................................................................................... 14- 20
14.4 Laser Exposure System........................................................................................................................14- 20
14.4.1 When Replacing the Scanner Unit..................................................................................................................... 14- 20
14.5 Image Formation System......................................................................................................................14- 20
14.5.1 Outline .............................................................................................................................................................. 14- 20
14.5.2 Routing Charging Wire ..................................................................................................................................... 14- 20
14.5.3 Routing Grid for Primary Charging Assembly ................................................................................................... 14- 21
14.5.4 Adjusting Height of Charging Wire .................................................................................................................... 14- 21
14.5.5 Mounting Cleaning Blade .................................................................................................................................. 14- 22
14.5.6 Removing Side Seal ......................................................................................................................................... 14- 22
14.6 Fixing System .......................................................................................................................................14- 22
14.6.1 Applying Grease After Replacing the Fixing Roller............................................................................................ 14- 22
14.6.2 Adjusting the Nip Width ..................................................................................................................................... 14- 23
14.6.3 Adjusting the Fixing Web Solenoid (SL9) .......................................................................................................... 14- 23
14.6.4 After Replacing the Fixing Web ......................................................................................................................... 14- 23
14.6.5 Adjusting the Fixing Inlet Guide Solenoid (SL1) ................................................................................................ 14- 23

Contents
14.6.6 Adjusting the Position of the Fixing Inlet Guide..................................................................................................14- 23

14.7 Electrical Components.......................................................................................................................... 14- 23
14.7.1 When Replacing DC Controller PCB .................................................................................................................14- 23
14.7.2 When Replacing HVT PCB ...............................................................................................................................14- 24
14.7.3 After Replacing the HDD....................................................................................................................................14- 24
14.7.4 When Replacing the Main Controller PCB .........................................................................................................14- 24
14.8 Pickup/Feeding System ........................................................................................................................ 14- 24
14.8.1 Points to Note When Mounting the Pickup Roller ..............................................................................................14- 24
14.8.2 Points to Note When Mounting the Separation Roller........................................................................................14- 24
14.8.3 The Points to Mount the Feeding Roller.............................................................................................................14- 24
14.8.4 Adjusting the Pressure of the Deck/Cassette Separation Roller........................................................................14- 25
14.8.5 Adjusting the Pressure of the Manual Separation Roller ...................................................................................14- 25
14.8.6 Adjusting the Position of the Pickup Solenoid (SL3, SL4) of the Cassette 3/4 ..................................................14- 25
14.8.7 Adjusting the Position of the Delivery Flapper Solenoid (SL5)...........................................................................14- 25
14.8.8 Adjusting the Position of the Right Deck Pickup Solenoid (SL6) .......................................................................14- 25
14.8.9 Adjusting the Position of the Left Deck Pickup Solenoid....................................................................................14- 26
14.8.10 Mounting the Reversing Flapper Solenoid .......................................................................................................14- 26
14.8.11 Attaching the Side Guide Timing Belt in the Manual Feed Tray Assembly ......................................................14- 26
14.8.12 Adjusting the Position of the Lifter Motor M20/M21 of the Cassette 3/4 ..........................................................14- 26
Chapter 15 Correcting Faulty Images

15.1 Making lnitial Checks .............................................................................................................................. 15- 1
15.1.1 Site Environment..................................................................................................................................................15- 1
15.1.2 Checking the Originals for Symptoms..................................................................................................................15- 1
15.1.3 Copyboard Cover, Copyboard Glass, and Standard White Plate ........................................................................15- 1
15.1.4 Checking the Charging Assemblies .....................................................................................................................15- 1
15.1.5 Checking the Developing Assembly.....................................................................................................................15- 1
15.1.6 Checking the Paper..............................................................................................................................................15- 1
15.1.7 Checking the Periodically Replaced Parts ...........................................................................................................15- 1
15.1.8 Image Adjustment Basic Procedure.....................................................................................................................15- 1
15.1.9 Others ..................................................................................................................................................................15- 1
15.2 Outline of Electrical Components ........................................................................................................... 15- 2
15.2.1 Clutch/Solenoid ....................................................................................................................................................15- 2
15.2.1.1 Clutches and Solenoids ....................................................................................................................................................... 15- 2
15.2.2 Motor ....................................................................................................................................................................15- 3
15.2.2.1 Motors .................................................................................................................................................................................. 15- 3
15.2.3 Fan .......................................................................................................................................................................15- 6
15.2.3.1 Fans ..................................................................................................................................................................................... 15- 6
15.2.4 Sensor..................................................................................................................................................................15- 8
15.2.4.1 Sensors ................................................................................................................................................................................ 15- 8
15.2.5 Switch.................................................................................................................................................................15- 13
15.2.5.1 Switches............................................................................................................................................................................. 15- 13
15.2.6 Lamps, Heaters, and Others ..............................................................................................................................15- 14
15.2.6.1 Lamps, Heaters, and Others .............................................................................................................................................. 15- 14
15.2.7 PCBs ..................................................................................................................................................................15- 16
15.2.7.1 PCBs ................................................................................................................................................................................. 15- 16
15.2.8 Connectors.........................................................................................................................................................15- 18
15.2.8.1 Connectors......................................................................................................................................................................... 15- 18
15.2.9 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB...............................................15- 25
15.2.9.1 Variable Resistors (VR), Light-Emitting Diodes, and Check Pins by PCB ......................................................................... 15- 25
15.2.9.2 DC Controller PCB ............................................................................................................................................................. 15- 25
15.2.9.3 DC Power Supply PCB ...................................................................................................................................................... 15- 26
15.2.9.4 HVT PCB............................................................................................................................................................................ 15- 26
Chapter 16 Self Diagnosis

Contents
16.1 Error Code Table ....................................................................................................................................16- 1

16.1.1 Error Code ........................................................................................................................................................... 16- 1
16.2 Error Code Details ..................................................................................................................................16- 2
16.2.1 Detail Error Code ................................................................................................................................................. 16- 2
16.2.2 E602 in Detail .................................................................................................................................................... 16- 16
16.3 Error Code (SEND) ...............................................................................................................................16- 18
16.3.1 Results of Self-Diagnosis................................................................................................................................... 16- 18
16.3.2 Error Codes ....................................................................................................................................................... 16- 19
16.4 Jam Code .............................................................................................................................................16- 24
16.4.1 Jam Code (machine proper) .............................................................................................................................. 16- 24
16.4.2 Jam Code (finisher-related) ............................................................................................................................... 16- 25
16.4.3 Jam Code (ADF-related).................................................................................................................................... 16- 26
16.5 Alarm Code ...........................................................................................................................................16- 27
16.5.1 Alarm Code........................................................................................................................................................ 16- 27
Chapter 17 Service Mode

17.1 Outline ....................................................................................................................................................17- 1
17.1.1 Service mode screen configuration ..................................................................................................................... 17- 1
17.1.2 Entering or selecting service modes.................................................................................................................... 17- 1
17.1.3 Exiting service modes.......................................................................................................................................... 17- 2
17.1.4 Backing Up Service Mode ................................................................................................................................... 17- 2
17.1.5 Initial screen......................................................................................................................................................... 17- 2
17.1.6 Main/intermediate item screen............................................................................................................................. 17- 3
17.1.7 Sub-item screen................................................................................................................................................... 17- 3
17.2 DISPLAY (Status Display Mode) ............................................................................................................17- 4
17.2.1 COPIER ............................................................................................................................................................... 17- 4
17.2.1.1 COPIER List......................................................................................................................................................................... 17- 4
17.2.2 FEEDER ............................................................................................................................................................ 17- 11
17.2.2.1 FEEDER List ...................................................................................................................................................................... 17- 11
17.3 I/O (I/O Display Mode) ..........................................................................................................................17- 12
17.3.1 Outline ............................................................................................................................................................... 17- 12
17.3.2 R-CON ............................................................................................................................................................... 17- 12
17.3.3 FEEDER ............................................................................................................................................................ 17- 13
17.3.4 SORTER............................................................................................................................................................ 17- 14
17.3.5 MN-CON ............................................................................................................................................................ 17- 19
17.3.6 P-CON ............................................................................................................................................................... 17- 19
17.4 ADJUST (Adjustment Mode).................................................................................................................17- 23
17.4.1 COPIER ............................................................................................................................................................. 17- 23
17.4.1.1 COPIER List....................................................................................................................................................................... 17- 23
17.4.2 FEEDER ............................................................................................................................................................ 17- 27
17.4.2.1 FEEDER List ...................................................................................................................................................................... 17- 27
17.4.3 SORTER............................................................................................................................................................ 17- 27
17.4.3.1 SORTER List...................................................................................................................................................................... 17- 27
17.5 FUNCTION (Operation/Inspection Mode).............................................................................................17- 27
17.5.1 COPIER ............................................................................................................................................................. 17- 27
17.5.1.1 COPIER List....................................................................................................................................................................... 17- 27
17.5.2 FEEDER ............................................................................................................................................................ 17- 36
17.5.2.1 FEEDER List ...................................................................................................................................................................... 17- 36
17.6 OPTION (Machine Settings Mode) .......................................................................................................17- 37
17.6.1 COPIER ............................................................................................................................................................. 17- 37
17.6.1.1 COPIER List....................................................................................................................................................................... 17- 37
17.6.2 FEEDER ............................................................................................................................................................ 17- 62
17.6.2.1 FEEDER List ...................................................................................................................................................................... 17- 62
17.6.3 SORTER............................................................................................................................................................ 17- 62
17.6.3.1 SORTER List...................................................................................................................................................................... 17- 62

Contents
17.6.4 BOARD ..............................................................................................................................................................17- 62

17.6.4.1 BOARD List........................................................................................................................................................................ 17- 62
17.7 TEST (Test Print Mode)........................................................................................................................ 17- 63
17.7.1 COPIER .............................................................................................................................................................17- 63
17.7.1.1 COPIER List....................................................................................................................................................................... 17- 63
17.8 COUNTER (Counter Mode).................................................................................................................. 17- 64
17.8.1 COPIER .............................................................................................................................................................17- 64
17.8.1.1 COPIER List....................................................................................................................................................................... 17- 64
Chapter 18 Upgrading
18.1 Outline .................................................................................................................................................... 18- 1
18.1.1 Outline of Upgrading the Machine........................................................................................................................18- 1
18.1.2 Outline of the Service Support Tool ....................................................................................................................18- 1
18.2 Making Preparations............................................................................................................................... 18- 4
18.2.1 Registering the System Software.........................................................................................................................18- 4
18.2.2 Making Connections.............................................................................................................................................18- 6
18.3 Formatting the HDD................................................................................................................................ 18- 8
18.3.1 Formatting All Partitions .......................................................................................................................................18- 8
18.3.2 Formatting Selected Partitions .............................................................................................................................18- 9
18.3.3 Formatting the Partitions ......................................................................................................................................18- 9
18.4 Downloading System Software............................................................................................................. 18- 11
18.4.1 Downloading System .........................................................................................................................................18- 11
18.4.1.1 Outline................................................................................................................................................................................ 18- 11
18.4.1.2 Downloading Procedure..................................................................................................................................................... 18- 11
18.4.2 Downloading RUI, and Language ......................................................................................................................18- 13
18.4.2.1 Outline................................................................................................................................................................................ 18- 13
18.4.3 Downloading SDICT...........................................................................................................................................18- 16
18.4.3.1 Outline................................................................................................................................................................................ 18- 16
18.4.4 Downloading MEAPCONT .................................................................................................................................18- 18
18.4.4.1 Outline................................................................................................................................................................................ 18- 18
18.4.5 Downloading KEY ..............................................................................................................................................18- 19
18.4.5.1 Outline................................................................................................................................................................................ 18- 19
18.4.6 Downloading the TTS.........................................................................................................................................18- 21
18.4.6.1 Outline................................................................................................................................................................................ 18- 21
18.4.7 Downloading BOOT ...........................................................................................................................................18- 22
18.4.7.1 Outline................................................................................................................................................................................ 18- 22
18.4.8 Downloading Dcon and Rcon.............................................................................................................................18- 24
18.4.8.1 Outline................................................................................................................................................................................ 18- 24
18.4.9 Downloading G3 FAX.........................................................................................................................................18- 26
18.4.9.1 Outline................................................................................................................................................................................ 18- 26
18.4.10 Uploading and Downloading Backup Data.......................................................................................................18- 28
18.4.10.1 Outline .............................................................................................................................................................................. 18- 28
18.4.10.2 Uploading Procedure........................................................................................................................................................ 18- 29
18.4.10.3 Downloading Procedure ................................................................................................................................................... 18- 31
Chapter 19 Service Tools

19.1 Service Tools .......................................................................................................................................... 19- 1
19.1.1 List of Special Tools .............................................................................................................................................19- 1

Contents
19.1.2 List of Solvents/Oils ............................................................................................................................................. 19- 2

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Contents

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2.2.7 Installation of Pickup Assembly ............................................................................................................................2- 10

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2.12.1 Checking the Parts to Install ................................................................................................................................ 2- 31

Chapter 3 Basic Operation

Chapter 4 Main Controller

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4.7.2 Main Controller PCB ..............................................................................................................................................4- 13

Chapter 5 Original Exposure System

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5.4.1.1 Before Removing the CCD Unit ............................................................................................................................................. 5- 17

Chapter 6 Laser Exposure

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6.3.1.1 Generating the Sync Signal ..................................................................................................................................................... 6- 2

Chapter 7 Image Formation

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7.8.1.4 Others .................................................................................................................................................................................... 7- 17

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7.10.16 Developing Blade ...............................................................................................................................................7- 29

Chapter 8 Pickup/Feeding System

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8.6.5 Paper Level Detection Operation (right/left deck).................................................................................................. 8- 21

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8.11.14.1 Before Removing the Manual Feeding Pickup Roller......................................................................................................... 8- 37

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8.11.32.4 Removing the Reversing Sensor 2..................................................................................................................................... 8- 47

Chapter 9 Fixing System

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9.3.3 Detecting the Passage of Paper ............................................................................................................................9- 16

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9.5.15.1 Before Removing the Internal Delivery Sensor .................................................................................................................... 9- 34

Chapter 10 External and Controls

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10.4.5.1 Overview .............................................................................................................................................................................. 10- 8

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10.5.14.2 Removing Accessories Power Supply PCB .................................................................................................................... 10- 25

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Chapter 12 e-maintenance/imageWARE Remote

Chapter 13 Maintenance and Inspection

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13.2.2 Reader unit .......................................................................................................................................................... 13- 2

Chapter 14 Standards and Adjustments

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14.6.6 Adjusting the Position of the Fixing Inlet Guide..................................................................................................14- 23

Chapter 15 Correcting Faulty Images

Chapter 16 Self Diagnosis

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16.1 Error Code Table ....................................................................................................................................16- 1

Chapter 17 Service Mode

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17.6.4 BOARD ..............................................................................................................................................................17- 62

Chapter 19 Service Tools

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19.1.2 List of Solvents/Oils ............................................................................................................................................. 19- 2

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