INSTRUCTION MANUAL

Serial Number _________

DX2400L1 HF LINEAR AMPLIFIER

 The Prometheus 
Protected by one or more of the following United States Patents:
7,683,718; 8,031,003; 8,130,039. Other patents pending.

Made in the USA by Dishtronix, Inc.

P.O. Box 1007, Bellefontaine, Ohio 43311 USA
TEL +1 937 292 7981
http://www.dishtronix.com info@dishtronix.com

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 1 of 63

Dear Valued Customer,

Thank you for purchasing the DX2400L1 Amplifier. It is my most sincere hope that you will be completely
satisfied with your new amplifier. If you have any problems with your unit, or if there is anything that I can do to
make your Dishtronix amplifier experience more enjoyable, please contact me directly.
This amplifier was created because I could not purchase a solid state amplifier that was both durable and produced
legal power output. The Prometheus represents 10 years of full time research and development. The result is the
first solid state amplifier commercially produced for the Amateur Service that is capable of 100% full duty cycle
at the legal limit of 1500W.
Each circuit board has been personally designed by me to be assembled in-house at Dishtronix, to give you the
ultimate service, performance, life, reliability, and quality.
Dishtronix’s mission is to be the innovation and quality leader in both the solid state high power market and in
customer satisfaction. Dishtronix was first to demonstrate continuous, key-down 1500W CW power output, the
entire weekend of the 2004 and 2005 Dayton Hamventions. We very much appreciate your purchase and support
as Dishtronix continues its pioneering efforts in the high power HF solid state arena.
I know other solid state units are now available. But, try a side-by-side comparison, transmitting 1500W into a
dummy load with a brick on the key. See which unit appears to be purposely over designed. And, if that’s not
enough to convince you, crank-up the drive!
Dishtronix products are not the least expensive, because I don’t cut corners on quality or performance, to save a
few dollars. I use the highest quality components that I can buy without regard to cost, and if they don’t exist, I
manufacture or have them made. The DX2400L1 is built to be the best! – my valued customers expect no less,
and is why I personally stand behind every DX2400L1 amplifier, and why I’m proud to put my name on my
company.

Thank you again for your appreciated business.

Sincerely,

Steven M. (Mike) Dishop, N8WFF

President, Dishtronix, Inc.

No Compromise HF Performance

MADE IN THE USA

Designed and Manufactured in the United States of America by a 100% American owned company

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 2 of 63

TABLE OF CONTENTS

TABLE OF CONTENTS …………………………………………………………...... 3

TABLE OF FIGURES …………………………………………………………….. 5
1. INTRODUCTION ……………………………………………………………. 6
1.1 DX2400L1 RF Deck Features ……………………………………. 7
1.2 Specifications ……………………………………………………………. 8
1.3 Supplied Accessories ……………………………………………………. 9
1.4 Available Options ……………………………………………. 9
1.5 Available Accessories ……………………………………………………. 9
2. INSTALLATION ……………………………………………………….......... 10
2.1 Installation Precautions …………………………………………...... 11
2.2 Unpacking …………………………………………………………….. 12
2.3 HV DC Supply Verification …………………………………….. 12
2.4 Mounting RF Deck on top of Power Supply …………………………….. 13
2.5 Full Break-in QSK …………………………………………………….. 13
2.6 Semi-automatic Break-in …………………………………………….. 13
2.7 PTT QSK Operation …………………………………………………….. 14
2.8 Optional PIN Diode T/R System …………………………………….. 14
3. OPERATION …………………………………………………………………….. 21
3.1 Front Panel Controls …………………………………………………….. 23
3.2 Rear Panel Controls and Connectors …………………………………….. 25
3.3 Connector Pin Definitions …………………………………………….. 28
3.4 Transceiver Interface Power …………………………………………….. 29
3.5 Auto Power-ON Feature …………………………………………….. 29
3.6 Band Data Hardware Selection …………………………………….. 30
3.7 Band Selection …………………………………………………….. 31
3.7.1 Parallel Data Band Selection …………………………………….. 31
3.7.2 Radio Serial Data Band Selection …………………………….. 31
3.7.3 Frequency Counter Band Selection …………………………….. 32

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3. OPERATION (continued)
3.8 ALC …………………………………………………………………….. 32
3.8.1 ALC Indicator …………………………………………………….. 33
3.8.2 ALC-SWR Fold-back …………………………………………….. 33
3.8.3 ALC Adjustment Procedure …………………………………….. 33
3.8.4 ALC Irregularities …………………………………………………….. 34
3.9 Protection Features …………………………………………………….. 34
3.9.1 Fault Descriptions …………………………………………………….. 35
3.9.1.1 Overdrive …………………………………………………….. 36
3.9.1.2 Forward Power …………………………………………….. 36
3.9.1.3 Reflected Power …………………………………………….. 36
3.9.1.4 Temperature …………………………………………….. 36
3.9.1.5 Under Voltage (UV) / Over Voltage (OV) Fault …………….. 37
3.9.1.6 Current Faults …………………………………………….. 38
3.9.1.7 Low Gain …………………………………………………….. 38
3.9.1.8 Frequency Mismatch …………………………………….. 39
3.9.1.9 T/R Fault …………………………………………………….. 39
3.9.1.10 Keying Fault …………………………………………….. 39
3.9.2 Clearing Fault Conditions …………………………………………….. 39
3.10 Bypass Operation ……………………………………………………….… 40
3.11 Power Cycle …………………………………………………………. 40
3.12 Remote Interface ………………………………………………………… . 41
3.12.1 RS422 / RS485 Interface Implementation ……………………… 42
3.12.2 Interface Termination Resistors ……………………………………… 42
3.12.3 Interface Line Bias ……………………………………………… 43
3.13 Menu System ……………………………………………………………… 44
3.14 LED Demo Mode ………………………………………………………….. 48
3.15 FLASH Firmware Update ………………………………………………. 48

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3. OPERATION (continued)
3.16 User Preference Menu Selections …………………………………….. 48
3.16.1 Voting Mode ………………………………………………………… 48
3.16.2 Auto Frequency Counter Band Select …………………………….. 49
3.16.3 3 dB Input Attenuator ……………………………………………. 49
3.16.4 Power-Up State Select …………………………………………….. 49
3.17 User Configuration Menu Selections …………………………………….. 49
3.17.1 Operation with Common CIV Port and Address …………………….. 50
3.17.2 Bypass Key Function …………………………………………….. 50
3.17.3 Constant Fan Function …………………………………………….. 50
3.17.4 Amp Keying Option …………………………………………….. 50
4. THEORY OF OPERATION …………………………………………………….. 51
4.1 Block Diagram ………………………………………………………… 53
4.2 Amplifier Circuitry Overview…………………………………………….. 53
5. SERVICE …………………………………………………………………….. 54
5.1 Maintenance …………………………………………………………….. 55
5.1.1 Optional Rear Fan Filters …………………………………….. 55
5.1.2 External Appearance and Care …………………………………….. 55
5.1.3 Fan Replacement …………………………………………………….. 55
5.1.4 Optional PIN T/R System Fuse Replacement …………………….. 56
5.2 Factory Service ………………………………………………………… 57
5.3 Factory Notes …………………………………………………………….. 57
LEGAL DISCLAIMER & WARRANTY ……………………………………... 58
NOTES ……………………………………………………………………………... 59
TABLE OF FIGURES
Figure 1: DX2400L1 Typical Installation with QSK Full-Loop Keying ………... 18
Figure 2: Typical Installation for Non-QSK Keying (vintage) Transceiver …….. 19
Figure 3: QSK Installation using Non-QSK Transceiver & External Keyer ……. 20
Figure 4: Front Panel Features …………………………………………………... 22
Figure 5: Rear Panel Controls and Connectors ………………………………….. 27
Figure 6: MENUS ……………………………………………………………….. 45
Figure 7: USER PREFERENCE MENU ………………………………………... 45
Figure 8: USER CONFIGURATION MENU …………………………………... 46
Figure 9: FACTORY SETTINGS MENU ………………………………………. 47
Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 5 of 63
 1. INTRODUCTION

About the name…

According to Greek mythology, Prometheus gave fire to man.
In retaliation, Zeus (the King of the Gods) chained him to a rock, where every day an
eagle ate his liver, and each night it magically grew back.
Three thousand years later, this Prometheus puts legal limit fire in the wire, and sports
a battery of technological features to prevent its guts from being blown out!

Dishtronix: No Compromise HF Performance!

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 6 of 63

1.1 DX2400L1 RF Deck Features
 The DX2400L1 RF Amplifier incorporates a number of innovative and useful features:
Fully Automatic Band Switching: The DX-2400L1 can be controlled (optional converter
may be required) with the transceivers band data through CAT style optically isolated
interface. Parallel BCD, CIV, TTL, Inverted TTL, and RS232 modes are supported
 For older transceivers without band data, the DX-2400L can sample the incoming RF drive
and determine the proper band of operation under microprocessor supervision
 Four Position Antenna Switch with automatic memory for last antenna used for each band
(3-position with SO2R option)
 Optically Isolated RS422 / RS485 remote interface allows operation up to 1500 feet away
through one or two twisted cable pair with optional PC adapter and software package or
optional remote control head
 Optically isolated remote on capability from transceiver +12V Auxiliary jack.
 ALC: Negative going from 0 to negative 10 Volts, adjustable. SWR-ALC fold-back
protection
 SWR overprotection circuit. Over temperature warning and shutdown protection.
Over/under voltage lockout protection. Overdrive protection. Hardware failure protection
(combiner balance, PIN T/R failure)
 Digital bar graph for Forward Power, Reflected Power and True (computed) SWR
 PTT or selectable Full Loop QSK Keying to interlock transceiver and amplifier
 Vacuum antenna relay as standard equipment. PIN diode T/R switch available as an option
 FLASH Microprocessor allows field upgrades of amplifier firmware
 Separate low voltage control transformer for bias and microprocessor circuits reduces power
consumption in continuous standby mode and allows metering of transceiver when
in bypass mode
 Full optic isolation of all control functions (Key In, Key Out, PTT, Band Data, Remote On)
from transceiver as well as full optic isolation of computer /remote interface port
 2400W PEP total dissipation rating of RF power transistors means conservative design with
plenty of headroom
 Low Pass Filters constructed with 12 gage coils and custom high power capacitors
 Oversize (30 lb) heat exchanger and 4 thermostatically controlled, ball bearing, variable
speed cooling fans mounted in push – pull configuration for redundancy
 Two complete transceiver inputs and data interfaces
 Optional SO2R allows simultaneous use with two transceivers
 PTT or Full Loop (QSK) Keying
 Optional PIN Diode T/R System or standard vacuum relay

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 7 of 63

1.2 Specifications: DX2400L1 HF Linear Amplifier

Frequency: All amateur bands 160 – 15 Meters,

12 / 10 Meters with license modification1

Power Output: 1500W PEP (SSB/CW/RTTY),

375W Carrier (AM), minimum

Duty Cycle: 100% ICAS at 1:1 SWR

Derate above 25°C ambient temperature

Input Power: 50W nominal

Input SWR: Less than 1.5:1

Bypass SWR: Less than 1.5:1

Output SWR: 2:1 Maximum

3rd Order IMD: More than 30 dB below PEP

Harmonic Suppression: More than 46 dB below carrier

Power Sensor Accuracy: ± 5% of Full Scale

Input Voltage: 240 ± 20 VAC, 50/60 Hz, 5 KVA (LPS4800)

180-264 VAC, 50/60 Hz, 14 KVA (SPS4800)

Dimensions:
DX2400L1 RF Deck: 10.5 H x 172 W x 223 D (inches)
LPS4800 Linear Supply: 7.25 H x 172 W x 223 D (inches)
SPS4800 Switching Supply: 5.25 H x 172 W x 223 D (inches)

Weight:
DX2400L1 RF Deck: 75 lbs.
LPS4800 Linear Supply: 140 lbs.
SPS4800 Switching Supply: 54 lbs.

Notes: 1.) Requires purchase of modification kit and valid amateur license.
2.) 19 inches wide with rack mount option.
3.) 24 inches deep with rack mount handles.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 8 of 63

1.3 Supplied Accessories
The following accessories are supplied with the DX2400L1 RF Amplifier:
 LPS4800 Linear Power Supply or SPS4800 Switching Power supply
 Two high voltage supply interconnect cables
 Control interconnect cable
 Four steel dowel pins to stack RF deck to power supply
 Manual

1.4 Available Options

The DX2400L1 RF Amplifier may be optionally equipped with the following options:
 SO2R (Single Operator 2 Radio) system
 PIN Diode T/R System
 Rack Handles
These options must be specified at time of order, as they are not easily retrofitted.

1.5 Available Accessories

The following accessories have been specifically designed by Dishtronix to work with the
DX2400L1 RF Amplifier:

 Dishtronix Amplifier to RS-485 to Computer RS-232 Interface

 Dishtronix Amplifier to RS-485 Computer USB Interface
 Dishtronix Fan Filter Kit
 Dishtronix High Capacity Fan Kit
 Dishtronix DX2400L1 Amplifier to Yaesu Band Data Cable
 Dishtronix DX2400L1 Amplifier to Icom CIV Band Data Cable
 Dishtronix DX2400L1 Amplifier to Ten-Tec Serial Data Cable
 Dishtronix DX2400L1 Amplifier to Kenwood Serial Data Cable
 Dishtronix DX2400L1 Amplifier to RS-232 Firmware Programming Cable
 Dishtronix 1:1 3KW Current Balun
 Dishtronix DWM-2104A 2KW HF/6M Active Variable Peak Hold Cross Needle Wattmeter
 Dishtronix Remote Control Head (pending)
 Type N input or output RF Coax Connectors
 SPS4800 Switching Power Supply or LPS4800 Heavy Duty Linear Power Supply

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 9 of 63

 2. INSTALLATION

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 10 of 63

2.1 Installation Precautions
The DX2400L1 amplifier is capable of in excess of 1500W sustained operation. Several precautions
need to be taken to insure the rest of your installation is capable of handling high power levels.

 Station AC Power Supply: Recommend 10 gage wiring and 30A circuit with NEMA outlet
installed in accordance with the National Electric Code and all local ordinances and zoning
regulations. Consult a qualified electrician if you have any questions

 Make certain your antenna installation can handle at least 3KW peak power if sustained 1500W
operation, such as FM or 375W carrier AM is planned. Dishtronix manufactures conservatively
designed high power baluns. Use a high quality low loss coax, such as RG8X, etc. Antenna wire
should not be smaller than #12 AWG copper.

 Station Grounding: Equipment must be grounded properly. The installation diagrams show the
ground system used at Dishtronix. Each piece of equipment must be bonded individually to ground
and not daisy chained. Ground straps may be fabricated from flattened RG-8X coax braid, or may
be copper strap. Braids are fastened with a clamp to 1” OD piece of copper plumbing pipe that runs
behind the operating station desk. The braids may also be soldered to the pipe. This intermediary
ground is then strapped to the external station ground rods by more braids. Two inch slit copper
rolls are available from various sources that can be used in place of the braid. Consult the ARRL
Radio Amateur Handbook and the National Electric Code Handbook for information on ground
systems and high power installations.

 RF Exposure: It is your responsibility as the station licensee to ensure that your installation meets
specified RF safety levels. Consult with CFR Title 47, Part 97 of the Federal Code of Regulations
and the latest edition of the ARRL Radio Amateurs Handbook for more information.

 Station Operating Position: Warning: The DX2400L1 Amplifier and LPS4800 linear power
supply are heavy, exceeding 200 lbs. Ensure that your table or rack is sturdy and can safely support
the weight before installation.

 CAUTION! The DX2400L1 is designed for operation ONLY with the LPS4800 Linear Power
Supply or the SPS4800 Switching Power Supply! The finals of the DX2400L1 operate at
approximately 72 Volts and require peak currents approaching 80 Amperes.

 Do NOT operate this amplifier from a 12 Volt (mobile) power supply!

 Do NOT operate this amplifier from any power supply, other than the approved Dishtronix
power supply. The use of an unauthorized power supply voids the warranty.

 Do NOT obstruct the vent or fan openings! Cooling air is vital to proper life and operation of
this amplifier. Remember, when transmitting at 1500W, that you need to remove approximately
1500W of heat from the cabinet!

 CAUTION! If you drive the DX2400L1, using a high power transceiver with more than 100W of
RF output power, you may need to activate the internal 3dB attenuator. See Section 3.6 & 3.10.2.
OVERDRIVING YOUR AMPLIFIER MAY VOID YOUR WARRANTY!

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 11 of 63

2.2 Unpacking
Refer to the Power Supply manual for installation and set-up of your power supply.

Carefully uncrate the DX2400L1 Amplifier RF deck. Save the packing for future use, if required.
Locate the two identical 8-pin HV DC Power Cables, a 6-pin Control Interconnect Cable, and
four small dowel pins, included in the package.

2.3 HV DC Supply Verification

After installing the AC power plug on the AC power supply cable, according to the instructions in
the power supply manual, the DC supply voltage should be checked.

1. Connect the amplifier deck and power supply together with the 6-pin control cable.
Do NOT connect the 8-pin HV DC cables at this time.
2. The RF amplifier front panel power switch should be in the OFF position.
3. Connect the AC power line to the AC mains supply.
4. Connect a voltmeter across the HV supply pins.1 Refer to the power supply manual.
5. Turn the front panel switch ON. The amplifier front panel lights should come on.
6. Press the front panel BYPASS switch to activate the internal power contactor relay in
the power supply (a loud click should be heard). Note: After 5 seconds the contactor relay will
drop because the RF deck is not detecting voltage.
7. After allowing a second for the voltage to stabilize, the supply voltage should measure
between 70-80 Volts DC on the voltmeter. Record the voltage here: _____________.
8. Switch the amplifier front panel power switch OFF.
9. Remove the Control Interconnect Cable.
10. Unplug the power supply from the AC mains.
11. If the voltage recorded in step 7 is between 70 and 82, the line tap is OK.
Over or under voltage requires changing the line tap.

If the DC supply voltage is significantly high or low, the line voltage tap inside the LPS4800 may
need to be set to a lower position, or if using the SPS4800 power supply, the internal voltage
adjustments may need to be reset. Refer to the appropriate Power Supply manual for more details.

Note: 1.) If using the SPS4800 Switching Power Supply, each HV DC connector pin must
be individually checked. Consult the SPS4800 Switching Power Supply manual
for more information.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 12 of 63

2.4 Mounting RF Deck on top of Power Supply
The RF deck may be mounted on top of the power supply if desired. There are two small dowel pins
included in the package. Fit two of these pins into the top center hole of two of the four metal feed mounted
on top of the power supply. It is best to place one pin diagonally from the other.
With a helper, lift the RF deck and place carefully over the power supply, aligning the feet and pins to
prevent the RF deck from sliding off the power supply. Attach the two HV DC power cables, the control
interconnect cable, the ground straps, and other interconnecting cables to the exciter, such as ALC, PTT,
etc.. Refer to the following discussion of Loop Keying and Break-In Operation, to determine correct
installation for your particular transceiver.

2.5 Full Break-In QSK

{Operation with Modern Transceivers that use Full Loop Keying}

Some modern transceivers feature full loop keying circuitry. The idea behind full loop keying is to
correctly sequence the external power amplifier, so that it is switched in-line BEFORE the transmitter is
keyed, and remains in-line a short time AFTER the transmitter is un-keyed.

Figure 1 shows correct installation with a full loop keying transceiver. With this type of installation, there
is no separate PTT line connection to the amplifier, so the amplifier front panel QSK key control should
always be activated, regardless of the exciter mode. The transceiver signals the amplifier to place itself in
transmit mode through the exciter’s KEY OUT line, which is connected to the amplifier KEY IN (Band
Data) connector. When the amplifier is placed in QSK mode, whenever the transceiver pulls this line to
ground, the amplifier will activate its internal antenna changeover relays. When the amplifier is ready to
transmit, it signals the exciter to produce RF by pulling the amplifier KEY OUT line to ground. This line is
connected to the exciter KEY IN line. When the key is released, the exciter should quit producing RF and
release the exciter KEY IN line. After a brief pause to insure no RF is flowing, the amplifier changes back
to receive mode.

2.6 Semi-Automatic Break-In

{Operation with Traditional Transceivers using PTT (not Full Loop) Keying}

It is possible to operate the exciter in a more traditional operational mode, where the transceiver activates
the amplifier change-over relay. Figure 2 details installation of the amplifier with vintage or non-QSK
transceivers. For this installation, the exciter PTT OUT line connects to the amplifier PTT IN jack. The
front panel QSK operation mode must be deactivated. When the transmitter is keyed, it signals the
amplifier to come on-line by pulling the PTT line to ground. The amplifier switches the antenna to the
antenna output first, to insure that the amplifier will not operate into an open circuit, or hot switch the
output relay. Once the antenna relay is activated, the amplifier switches the exciter output to the amplifier
input. When the PTT line is released, the amplifier input relay is released, and then the amplifier antenna
relay is released.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 13 of 63

2.7 PTT QSK Operation
{QSK operation with Transceivers WITHOUT FULL LOOP Keying}

It is possible to run QSK style operation with the amplifier using a non-QSK or vintage exciter.
Figure 3 details this installation.

For QSK operation, connect the external straight key (or external electronic keyer – do NOT use the keyer
inside the exciter!) directly to the amplifier KEY IN (BAND DATA) connector. Connect the amplifier KEY
OUT (BAND DATA connector) line directly to the exciter’s CW KEY INPUT. Note that the exciter PTT
OUT line must be connected to the amplifier PTT IN line. When using non-QSK operation, such as semi
break-in CW, SSB, AM or FM modes, deactivate the amplifier front panel QSK mode and T/R operation will
be as described in the SEMI AUTOMATIC BREAK-IN paragraph. When CW operation is desired, activate
the front panel QSK mode. When the key is activated, the amplifier will sequence the T/R relays to the
transmit position. The amplifier internal circuitry will delay the CW keying pulse a short period until the T/R
relays are ready, and then pass the pulse to the amplifier KEY OUT line. Since this line is connected to the
exciter CW KEY jack, the exciter will go into transmit immediately and the amplifier will be ready. When
the key is released, the amplifier KEY OUT line is immediately released, allowing the exciter to return to
receive mode. The amplifier relays are held in the transmit position for a short time until RF quits flowing
and then are released to the receive position.

2.8 Optional PIN Diode T/R System

Check the T/R System before operating this unit
Failure to comply may result in damage to the amplifier

While in the OPERATE mode, the PIN Diode System and RF Deck can be damaged by applying drive signal
without the amp being keyed. There is some measure of protection built in by software, but ANY protection
system detects a fault after the fact and therefore cannot guarantee freedom from damage 100% of the time.

There are two possible user induced conditions which can result in this problem:

1.) Rear panel interface not powered.

2.) Wrong selection of PTT/QSK keying inputs on the front panel.

There are two user induced conditions which can result in amplifier failure to key
1.) Rear panel interface not powered
2.) Wrong selection of PTT/QSK keying selection on front panel

All units are shipped with 1 ohm (or equivalent low R-value) bridging resistors inserted between pin-4 and
pin-8 of EACH of the BAND DATA connectors. Pin-8 of EACH connector must have +12VDC applied to it,
if the corresponding input is to be used. Pin-8 is intended to supply +12VDC from the exciter in order to
power the exciter side of the optically isolated keying and transceiver interface. Because the transceiver
interfaces are isolated from each other, EACH must be powered properly. Powering the A interface and
leaving the B interface unpowered, will mean that A input keying lines will work and the B input lines will
not work. Pin-4 of each BAND DATA connector, can supply an internal +12VDC isolated (from the
amplifier circuitry) signal to power the interface when supplying power to pin-8 externally from the
transceiver is not desired.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 14 of 63

2.8 Optional PIN Diode T/R System (continued)
The second user method of applying RF, without keying the amplifier, is by wrong selection of the QSK
mode setting on the front panel. As previously explained, each amplifier input has a choice of traditional PTT
Keying or QSK Full Loop Keying. When QSK is selected, the PTT input is ignored and vice versa.
Keying on an ignored input and applying drive may damage the PIN Diode System and RF Deck!

To reduce the possibility of the operator inadvertently making the wrong keying selection, the QSK front
panel pushbutton is deactivated when PIN diodes are installed. The selection, between PTT and QSK keying
inputs, is made via the USER CONFIGURATION MENU (See Section 3.13).

Helpful Hints:
 Connect either the full loop keying lines (on the 13-pin BAND DATA connector) or the PTT phone
connector. Do no connect both, to avoid confusion.
 Most Yaesu transceivers use QSK full loop keying. When you use the cable supplied by Dishtronix,
all the appropriate connections are made in the cable and QSK keying should be enabled. On some
Yaesu transceivers, such as the FT-1000 series, the transceiver will not make power if a cable is
inserted in the transceiver Band Data connector unless the full loop keying circuit is completed by the
amplifier. Therefore, when connecting the Dishtronix band data cable, QSK keying MUST be
selected.
 Most Icom and Kenwood transceivers use PTT keying, and the amplifier QSK mode should NOT be
enabled.
 The Ten Tec Orion and Orion II can use either PTT or QSK full loop keying. Enable or disable QSK
keying according to you installation. Dishtronix manufactures a band data converter for the Orion
I/II, which allows fully automatic band switching and your choice of full loop or PTT keying.
Contact Dishtronix for more details.

2.8.1 PIN Diode System Verification Procedure

Before applying drive power, proper operation of the keying system must be verified. The following
procedure, details how to check for proper operation:

1. Insure the interface is powered. Measure the center pin of the PTT phone jack of the selected
input (A or B) for approximately +12VDC.

2. If using full loop keying, insure the QSK indicator on the front panel is illuminated. If using
the PTT keying input, the QSK indicator must not be illuminated.

3. Do not connect the transceiver antenna coax to the amplifier input at this time. Terminate the
transceiver/exciter directly in a wattmeter connected to a dummy load or antenna. This will
prevent any RF drive from getting into the amplifier input.

4. If using full loop QSK keying, turn the amplifier on, but make sure it is in BYPASS mode, with
the High Voltage Power Supply OFF. Set the transceiver to the minimum power level of 1-5W.
Key the transceiver and observe that the amplifier goes into transmit, and indeed produces the
selected output power. This can be verified on the external wattmeter. This check determines if
the handshaking between amplifier and transceiver is operating correctly. Note that the amplifier
input must be set to the interface channel being checked. The KEY IN and KEY OUT terminals
of the UNSELECTED input channel are connected together, when that channel is not active.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 15 of 63

2.8.1 PIN Diode System Verification Procedure (continued)
5. Place the amplifier into OPERATE mode. With transceiver at minimum power, and still
connected to the dummy load, key the transceiver briefly for 1 second. The amplifier fan should
run on low, while the key is depressed. Note that if the amplifier is too warm, the fan will run,
regardless of keying. Perform this check when the amplifier is cold. If the room is warm, the fan
may not shut off right away. Note that the amplifier must have the most recent firmware update
for this check. If the fan runs, the keying lines and settings are probably correct.

6. Place the amplifier back in BYPASS mode and reconnect the transceiver/exciter RF drive to the
appropriate amplifier RF input channel (A or B).

7. With the exciter set to minimum output, place the amplifier in OPERATE mode. A slight click
will be heard from the RF deck as the relays un-bypass the PIN diode system. The received noise
should be about the same as when bypassed. NOTE that there are protection fuses on the PIN
diode T/R system PCB (Printed Circuit Board). If the receiver goes quiet, one of these fuses may
be blown. See the next section of this document for details.

8. Key the transceiver/exciter at minimum power. The RF deck fan should run on slow. Carefully
increase driver to 4-5 watts, while observing the RF deck front panel DRIVE indicator. The
indicator should illuminate at 4-5 watts or so. Also, there should be some indication of
amplification on the FORWARD POWER bar graph indicator. If you see indication of
amplification, and the DRIVE indicator does not illuminate, carefully increase drive a little more,
up to 7 watts, and confirm that RF output continues to increase and that the DRIVE indicator
illuminates. After confirming the DRIVE indicator illuminates, and that there is amplification,
carefully increase drive to the desired operating level, up to 1500W. It should not take more than
50W to achieve 1500W output on all bands.
NOTE that the ALC setting procedure may need to be performed, if ALC is connected. See the
ALC section of this document for further information. If the Drive indicator does not illuminate,
STOP and determine the problem. Failure to comply with this instruction may result in expensive
damage to the RF deck.

9. Repeat this entire procedure for the other input channel and transceiver (if used).

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 16 of 63

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 17 of 63
Figure 1. DX2400L1 Typical Installation for transceivers with QSK Full Loop Keying

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 18 of 63

Figure 2. Typical Installation for Non-QSK Keying (Vintage) Transceivers

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 19 of 63

Figure 3. QSK Installation using Non-QSK Transceiver and External Keyer

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 20 of 63

 3. OPERATION

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 21 of 63

Figure 4. FRONT PANEL FEATURES

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 22 of 63

3.1 Front Panel Controls
Reference Figure 4: Front Panel Controls
A. Power Switch – Activates internal low voltage supply for metering, logic, and communications circuits.

B. Bypass Indicator – Indicates that amplifier is bypassed in the standby mode, and that the high voltage
supply has been disabled. Activated by the BYPASS (Q) key or when a fault condition places the
amplifier in protection mode. Bypass blinks while the high voltage supply charges up.

C. Drive Indicator – Illuminates whenever approximately 5W or more drive is present. Secondarily

functions as an error status indicator. Refer to the fault operation section of this manual for specific
details.

D. ALC Indicator – Illuminates as the generated ALC voltage begins to significantly depart from 0 volts
negative.

E. B INPUT Indicator – Illuminates when the secondary (B) transceiver is selected by either the INPUT
switch (S) or by “voting mode.”

F. QSK Indicator – Illuminates when Full Loop Keying mode is selected by QSK (K) switch.

G. Tuner Indicator – Illuminates when the internal or external tuner option is engaged. Refer to the specific
tuner operating manual for more details.

H. AUTO Indicator – Illuminates whenever external rear panel BAND DATA signals are present, or when
valid transceiver serial port frequency data is present.

I. FORWARD POWER BARGRAPH – Illuminates when forward power is present.

Secondarily functions as binary display for menu number, when in menu modes.

J. REFLECTED POWER BARGRAPH – Illuminates when reflected power is present.

Secondarily functions as binary display for menu parameter value, when in menu modes.
Also, displays the relative ALC output voltage when the ALC UP or DOWN key is depressed.

K. SWR BARGRAPH – Illuminates to display the true calculated SWR when forward and reflected power is
present. Individual segments illuminate to indicate the trigger source of a fault condition. Secondarily
functions to display which menu is active when in menu modes. Also displays the relative position
setting of the internal ALC digital potentiometer when the ALC UP or DOWN keys are depressed.

L. BAND Select Indicators – Indicates which low pass filter has been selected by the external rear panel
BAND DATA signals or transceiver serial data, if present, or by the internal frequency measuring circuit,
if activated, or by the manual selection of the BAND (W) switch.

M. Antenna Select Indicator – Indicates which antenna is currently selected by the ANT switch (O).

N. Tuner Select Switch – Used to activate the internal or external tuner when option is present. Refer to the
appropriate tuner manual for specific details.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 23 of 63

3.1 Front Panel Controls (continued)
Reference Figure 4: Front Panel Controls

O. ANT Select Switch – Used to select rear panel antenna for each band. Note that the selection is
automatically stored for each setting of the BAND switch. To select a different antenna, depress the
switch and cycle through the antennas by watching the antenna select indicator (M).

P. ∆L Select Switch – Used to manually adjust the optional internal or external tuner inductance.
Refer to the tuner manual for more details.

Q. BYPASS Switch – Used to toggle the amplifier active on-line or inactive off-line as indicated by the
BYPASS Indicator (B). Press this switch to clear a fault condition such as SWR or Drive and place the
amplifier back on line AFTER the cause of the fault has been determined and corrected.

R. ∆C Select Switch – Used to manually adjust the optional internal or external tuner capacitance.
Refer to the tuner manual for more details.

S. INPUT Select Switch – Used to manually toggle the controlling transceiver (A or B) input as displayed
on the B INPUT status LED (E).

T. ALC UP Key – Used to increase the ALC setting. When active, the REFLECTED POWER bar graph
indicates the relative output ALC voltage, and the SWR bar graph indicates the position of the digital
potentiometer, while the last segment blinks to indicate that ALC setting mode is active. The bar graphs
return to normal operation approximately 3 seconds after the key is released.

U. QSK Loop Keying Select Switch – Used to select FULL LOOP KEYING, with amplifier transceiver
triggered by the back panel KEY IN jack, or PTT KEYING with the amplifier transceiver triggered by
the back panel PTT IN jack.

V. ALC DOWN Key – Used to decrease the ALC setting, similar to the UP (T) Key.

W. BAND Select Switch – Used to manually select appropriate filter, if no external signals are present on
the rear panel BAND DATA connector, or used to select the internal frequency measuring circuit to
automatically sample the incoming signal and select the correct filter, when no BAND DATA is available
from the transceiver. Note that presence of external BAND DATA, overrides operation of the BAND
switch and that frequency counter and manual band selection is not possible. For manual band selection,
depress the BAND select key and scroll through the bands as displayed on the front panel BAND Select
Indicators (L).

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 24 of 63

3.2 Rear Panel Controls and Connectors
Reference Figure 5: Rear Panel Controls and Connectors

A. XCVR A – RF input to the exciter or transceiver. Do NOT exceed 100W drive on this connector without
activating the internal 3db attenuator.

B. Cooling Fans – Move cooling air through the cabinet. Fans may be externally replaced by unplugging the
supply cable from the rear panel FAN connector (R). Do not obstruct air flow to the fans!
CAUTION! Cooling fans may run at any time! Do not stick objects past the fan guards!

C. XCVR B – RF input to the exciter or transceiver. Do NOT exceed 100W drive on this connector without
activating the internal 3db attenuator.

D. CIV B – Connector for amplifier control by CIV equipped transceivers when transceiver B is selected.

E. PS CTRL – This connector caries control signals and 100VAC power for the internal low voltage control
from the LPS4800 or SPS4800 power supply. See section 3.3 for pin information.

F. DATA B – This connector interfaces serial data (RS-232 or TTL or inverted TTL) from transceiver B,
when B INPUT is selected. See section 3.3 for pin information.

G. CIV A – Connector for amplifier control by CIV equipped transceivers when transceiver A is selected.

H. DATA – This RJ-45 style modular connector carries RS-422 or RS-485 level serial data for interface
with a PC, external tuner, remote control head, or other accessories. See section 3.3 for pin information.

I. DATA A – This connector interfaces serial data (RS-232 or TTL or inverted TTL) from transceiver A,
when B INPUT is not selected. See section 3.3 for pin information.

J. ALC B ADJ – This control is a coarse setting for the ALC feedback voltage for transceiver B.
Refer to section 3.9 to adjust this control.

K. BAND B – This connector carries BAND data signals for automatic band switching from transceiver B.
ALC and Keying signals are also duplicated on this connector. See section 3.3 for pin information.

L. ALC B – This connector supplies the negative ALC feedback voltage to transceiver B.

M. PTT B – When transceiver B is selected, this connector is used to place the amplifier in transmit mode for
traditional or vintage transmitters that do not support full loop keying. Grounding this pin will place the
amplifier in transmit mode, when the front panel QSK mode is not selected. If QSK mode is selected,
this connector is ignored and has no function or effect on amplifier operation.

N. BAND A – This connector carries BAND data signals for automatic band switching from transceiver A.
ALC and Keying signals are also duplicated on this connector. See section 3.3 for pin information.

O. ALC A – This connector supplies the negative ALC feedback voltage to transceiver A.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 25 of 63

3.2 Rear Panel Controls and Connectors (continued)
Reference Figure 5: Rear Panel Controls and Connectors

P. PTT B – When transceiver A is selected, this connector is used to place the amplifier in transmit mode
for traditional or vintage transmitters that do not support full loop keying. Grounding this pin will place
the amplifier in transmit mode, when the front panel QSK mode is not selected. If QSK mode is selected,
this connector is ignored and has no function or effect on amplifier operation.

Q. ALC A ADJ – This control is a coarse setting for the ALC feedback voltage for transceiver A.
Refer to section 3.9 to adjust this control.

R. FANS – This connector carries line power to the AC fans. CAUTION! Unplugging the fans can cause
the amplifier to overheat!

S. ANTENNA 4 – This connector is selected by the front panel ANT switch. This connector has the poorest
reflection at the high end of the band, so it should be used for the lowest frequency antenna, typically the
160M receiving loop. NOTE: For SO2R equipped models, this antenna connector is dedicated full time
(power off or power on) to the B channel transceiver XCVR B input (C) ONLY.

T. ANTENNA 3 – This connector is selected by the front panel ANT switch. This connector has slightly
less reflection than ANTENNA 4, so it should be used for the second lowest frequency antenna, typically
the 80M/40M parallel resonant dipole or inverted-V antenna. When the SO2R option is present, this
antenna only connects to primary XCVR A input (A) transceiver.

U. ANTENNA 2 – This connector is selected by the front panel ANT switch. This connector has slightly
less reflection than ANTENNA 3, so it should be used for the third lowest frequency antenna, typically
the vertical 40M-10M vertical antenna. When the SO2R option is present, this antenna only connects to
primary XCVR A input (A) transceiver.

V. ANTENNA 1 – This connector is selected by the front panel ANT switch. This connector has the best
match of all antenna connectors, so it should be used for the highest frequency antenna, typically the
20M-10M multiband beam antenna. NOTE: When the amplifier is powered off, this antenna jack is
connected straight through to the rear panel XCVR A input jack (A). Therefore, the transceiver will use
this antenna if the amplifier unit is not powered. When the SO2R option is present, this antenna only
connects to primary XCVR A input (A) transceiver.

W. GROUND – This terminal is for grounding the equipment to the station ground. Do not daisy chain
equipment grounds together. See the Installation section for correct grounding procedures.

X. PS HV1 – This connector carries the high voltage DC to internal power modules #1 and #2 from the
LPS4800 or SPS4800 power supply.

Y. PS HV2 – This connector carries the high voltage DC to internal power modules #3 and #4 from the
LPS4800 or SPS4800 power supply.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 26 of 63

Figure 5. Rear Panel Controls and Connectors

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 27 of 63

3.3 Connector Pin Definitions
Figure 6 details connector pin functions as viewed looking at the rear of the amplifier
Figure 6: Connector Pin Descriptions

PS CTRL male
1 12 VAC Optional 12VAC from LPS4800. Optional
2 12 VAC 12VAC return from LPS4800
3 CONTACTOR-L 110 VAC to PS Relay
4 CONTACTOR-N 110 VAC PS Relay return
5 L1 RF deck internal AC supply 110VAC
6 N RF deck internal AC supply 110VAC return

PS HV 1, 2 male Note: HV1 = MOD 1,2. HV2 = MOD 3, 4.

1 GROUND #1 Module 1 Supply Return
2 GROUND #2 Module 1 Supply Return
3 GROUND #3 Module 2 Supply Return
4 GROUND #4 Module 2 Supply Return
5 HV SUPPLY #1 Module 1 Supply 72V Source
6 HV SUPPLY #2 Module 1 Supply 72V Source
7 HV SUPPLY #3 Module 2 Supply 72V Source
8 HV SUPPLY #4 Module 2 Supply 72V Source
BAND DATA mini DIN female
1 BAND DATA D Transceiver BCD Band Data MSB
2 KEY IN Sink with transceiver to initiate QSK keying
3 ALC OUT 0 to -10V. Shared with back panel phono jack
4 +12V OUT Accessory power from isolated internal supply
5 BAND DATA C Transceiver BCD Band Data
6 PTT IN Sink with PTT transceiver to initiate transmit
7 KEY OUT Sink with QSK transceiver when ready for RF
8 +XCVR IN Interface Power +12VDC Input
9 BAND DATA B Transceiver BCD Band Data
10 BAND DATA A Transceiver BCD Band Data LSB
11 TUNE Pulled to ground when tuning
12 +12V REM ON Apply +12VDC here to turn unit on remotely
13 GROUND Ground
XCVR DATA DIN female
1 TTL TX TTL (inverted or non-inverted) Data Out
2 /TTL ENABLE Non-inverted TTL enable (Active Low)
3 RS232 TX RS-232 Data Out
4 /TTL INV EN Inverted TTL enable (Active Low)
5 /RS232 ENABLE RS-232 Enable (Active Low)
6 TTL RX TTL Data In. RS-232
7 RS232 RX Data In
8 COMMON Ground (Connect to Pin 2, 4, or 5
to select interface mode)

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 28 of 63

3.3 Connector Pin Definitions (continued)
Figure 6 details connector pin functions as viewed looking at the rear of the amplifier

Figure 6: Connector Pin Descriptions (continued)

DATA RJ45-8 female

1 TX+ RS-422 TX+
2 TX- RS-422 RX+
3 RX+ RS-422 RX+ / RS-485+
4 AC+ Isolated 5 VAC Supply
5 AC- Isolated 5 VAC Supply Return
6 RX- RS-422 RX- / RS-485 Return
7 SHIELD Communication cable shield
8 GROUND-COM Communications system ground

Phono Jacks 1 SIGNAL Inner contact

2 GROUND Outer contact ring

3.4 Transceiver Interface Power

The amplifier is completely optically isolated from the outside world, with the exception of the ALC line.
Each set of transceiver interconnections is isolated from each other and powered independently from Pin 8
(+XCVR IN) of the BAND DATA connector. In the even that +12V is not available from the transceiver, or
it is desirable to power the port internally, +12V is available from the isolated internal supply on Pin 4 (+12V
OUT). NOTE that +12V must be supplied externally or internally to Pin 8 of EACH connector to power the
associated interface!

Normally, the +XCVR IN pin is connected to the transceiver AUX +12V connector line. Most transceivers
switch the AUX +12V line off and on.

3.5 Auto Power On Feature

The amplifier can be configured to turn on automatically with the transceiver by supplying +12V to Pin 12,
+12V REM ON, of either rear panel BAND DATA connector. Normally, the +12V REM ON pin is
connected to the transceiver AUX connector +12V line. Most transceivers switch the AUX +12V line off
and on, causing the amplifier to turn off and on with the transceiver.

When voltage is asserted on this pin, it enables an optically isolated solid state AC switch on the logic power
supply assembly located behind the front panel. This triac switch may be connected either in series of parallel
with the front panel switch. When series connected, the switches accomplish an AND function, namely that
the front panel switch must be ON and the triac enabled to power up the system. Turning either switch off,
will shut down the system. When connected in parallel (factory default position), activating either switch will
turn the system on. Both switches must be off to shut down the system.

To change the operation of the switch, first remove power and gain access to the unit by removing two screws
holding the top cover to the rear panel. Slide the cover back, exposing two screws that attach the top front
trim valence. Remove the screws and the upper valence…

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 29 of 63

3.5 Auto Power On Feature (continued)
Disconnect the two ribbon cable connectors from the front panel display circuit board (note ribbon connector
position placement for proper reassembly), and carefully slide the front panel up to expose the logic circuit
power supply. Disconnect the green ground wire from the front panel to the chassis by removing the #2
Phillips screw. Disconnect switch and jumper wires from J1 or J15 terminals and reconnect according to the
following table:

Preference Mode J1 J15

Parallel switch short
Series short switch

Re-assembly is opposite of the removal procedure.

3.6 Band Data Hardware Interface

The four BAND DATA lines (BDATA_A, BDATA_B, BDATA_C, BDATA_D), located on the BAND
connector, are completely optically isolated from the amplifier. Power is derived from the +XCVR IN pin
on this same connector, which is normally connected to the transceiver AUX +12 jack to power the interface.
The BAND DATA lines are pulled up to +5V and require the transceiver to sink 15mA of current per line.

NOTE! Data on the band data port overrides any menu setting for radio selection and radio serial data!

The following table details the BAND DATA lines and corresponding amplifier band selection:

BAND BDATA_D BDATA_C BDATA_B BDATA_A Binary

Disconnected 5V 5V 5V 5V 1111
160M 0V 0V 0V 5V 0001
80M 0V 0V 5V 0V 0010
60/40M 0V 0V 5V 5V 0011
30M 0V 5V 0V 0V 0100
20M 0V 5V 0V 5V 0101
17M 0V 5V 5V 0V 0110
15M 0V 5V 5V 5V 0111
12M1 5V 0V 0V 0V 1000
10M1 5V 0V 0V 5V 1001
6M2 5V 0V 5V 0V 1010

Notes: 1.) Disabled on US models. May be enabled by licensed amateurs.

2.) Disabled on DX2400L1 model.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 30 of 63

3.7 Band Selection
The band data port is directly compatible with Yaesu transceivers. Icom transceivers may interface with the
CIV-A, CIV-B ports. Newer Kenwood transceivers may interface with the RS-232 port on the BAND-A,
BAND-B connectors. Additionally, TTL and inverted TTL are available on the BAND connectors for older
Kenwood and Yaesu transceivers which may or may not be supported in firmware. Consult Dishtronix for
technical assistance.

Each Band Data interface is independent. For example, you may connect an Icom to CIV-A, and a Kenwood
to BAND-B. However, you may connect only ONE transceiver to any port at a time. For example, you may
not connect an Icom to CIV-A, and a Kenwood to Band-A. The serial data lines for CIV, RS-232, TTL, or
inverted TTL, are all shared for a given input (A or B). The hardware selection of the interface type is made
by grounding one of the enable select pins (TTL - pin2, inverted TTL - pin 4, RS-232 - pin 5) of the DATA-A
or DATA-B connector to common (pin-8). CIV selection enable is made simply by plugging in the connector
to the CIV jack.

Whenever the amplifier senses anything other than high impedance (+5V) of the BDATA lines, the front
panel BAND AUTO LED will be illuminated, and the BAND switch will have no action. Further, if an
invalid BAND DATA word is sensed, the highest frequency band will be selected, the BAND AUTO LED
will flash, the amplifier will enter BYPASS mode, and transmit will be disabled.

The BAND AUTO LED will also be illuminated when serial data communications between the amplifier and
the transceiver have been properly established by proper transceiver selection in the menus and with proper
cable interconnection.

There are five methods (in order of priority) of selecting the proper amplifier band:
1.) Automatically via rear panel BAND DATA connector. This overrides all other methods.
2.) From the transceiver via serial (CIV, TTL, Inverted TTL or RS-232) interface on DATA-A or
DATA-B connector. The appropriate menu must be set for the type of transceiver.
3.) Semi automatically by sampling the input signal with internal frequency counter.
(Note – manual selection is possible in this mode.)
4.) From a PC via the RS-485/RS-422 interface rear panel DATA connector.
5.) Manually from the front panel BAND switch.

3.7.1 Parallel Data Band Selection

The amplifier will switch bands automatically when appropriate 4-bit parallel band data is applied to the
BAND DATA connector. Any connection to the BAND DATA lines takes precedence over any other mode
(interface, manual, or semiautomatic).

3.7.2 Radio Serial Data Band Selection

The radio serial DATA can select the appropriate band of operation when the appropriate menu selections are
made. Refer to the Menu section of this manual for further information. Valid data overrides all other modes
except parallel data. Data settings are 9600 baud, 8-bits, No parity, 1-stop bit.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 31 of 63

3.7 Band Selection (continued)

3.7.3 Frequency Counter Band Selection

If no connection is made to the band data port, the internal frequency counter may be enabled. This
semiautomatic mode samples the incoming RF signal and selects the appropriate band of operation
automatically. This is useful on older radios with no interface, or unsupported radios.

To enable or disable the auto frequency detect mode, enable the feature from the User Preferences Menu.
Refer to the Menu section of this manual for more details.

When enabled, the amplifier will not automatically switch once the PTT line is asserted. Instead, the unit will
remain in standby until incoming RF drive is detected. Once a valid count is measured, the amplifier first
selects the appropriate band, then, initiates a proper T/R sequence.

Note that the band switch is still manually adjustable in this mode, and it is recommended that you preset the
amplifier to the desired band of operation manually. Note also that this mode can be enabled when using
other means of band data setting, such as the BAND DATA lines or serial. In this case, proper band should
be already set, and the amplifier will wait for a good count before enabling the T/R sequence.

This mode cannot be used when QSK full loop keying is selected, because the amplifier will not authorize the
transceiver to produce RF drive to count.

3.8 ALC
ALC is an acronym for Automatic Level Control, which is a system designed to feed back a signal to the
exciter in order to automatically reduce exciter drive power once full power output of the exciter, in order to
automatically reduce exciter drive power once full power output of the amplifier is achieved. ALCA is
desirable because it reduces overdriving the amplifier on voice peaks and thereby helps keep the amplification
linear. “Splatter” or adjacent channel interference is a typical symptom of an overdriven amplifier.

ALC typically functions by back feeding a negative going voltage from the amplifier to the transceiver.
The reason the ALC is negative is a holdover from vacuum tube days, when the amplifier grid current was
rectified and fed back as a negative going signal to directly reduce bias on the exciter IF tubes. Negative
voltage ALC has no benefit over positive voltage in the modern solid state age, and in fact, is an inconvenient
cost adding feature. The only reason for negative ALC is for industry compatibility.

ALC is a difficult feature to implement on an amplifier designed to be used with many different transceivers.
A problem exists because there is no standardized ALC voltage level or formula between different transceiver
manufacturers. Some manufacturers even have different ALC levels on different model transceivers!
For example, the ALC on a Kenwood TS-950SDX was found to be in the 0 to -7V range, while a Kenwood
TS-570D was measured in the 0 to 9V range. A Yaesu FT-100 was found to be in the 0 to -2.5V range.

Amplifiers manufactured by Dishtronix, loosely follow, and Dishtronix proposes all manufacturers adopt, the
following general ALC voltage relationship:

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 32 of 63

3.8 ALC (continued)
Therefore, for 1500W output, the output ALC voltage is -7.75 Volts. The ALC ADJ adjustment
potentiometers on the amplifier rear panel (as well as the digital front panel adjustment) shifts this voltage up
or down as necessary for your particular transceiver. For example, a Yaesu may require -2V, an Icom -4V,
and a Kenwood -9V, all for the same ALC limiting action.

3.8.1 ALC Indicator

The front panel ALC indicator illuminates when the amplifier starts to significantly depart from 0V,
indicating that it is generating ALC voltage. The illumination begins somewhere in the range of -0.7 to -1.0
Volt of ALC.

3.8.2 ALC-SWR Fold-back

Note that the ALC system is designed to generate significant ALC voltage whenever the reflected power
exceeds approximately 200W (an SWR of about 2.1:1 with 1700W forward and 200W reflected). The goal is
for the ALC to reduce the exciter drive so that the reflected power is limited to this level, regardless of exciter
drive.
WARNING!
Improper adjusting the ALC, when there is significant reflected power, may defeat this
SWR-ALC fold-back protection feature, posing a risk of damage to your amplifier, should
one of the other protection features (overdrive, over current, or SWR limit) fail.
The SWR-ALC fold-back circuit, is your first line of defense!

3.8.3 ALC Adjustment Procedure

There are two independent ALC systems, one for input A and the other for input B. Each setting is
memorized and selected by the INPUT switch. There are two coarse adjustment settings, one for each
transceiver input on the rear panel. Whenever the ALC is adjusted, by using either the ALC UP or ALC
DOWN buttons on the front panel, the last LED of the SWR bar graph display will blink to indicate the
display is in the ALC adjust mode. Operation of the forward power bar graph remains unchanged,
displaying the forward power, but the reflected power bar graph indicates the relative position of the digital
ALC potentiometer, and the SWR bar graph indicates the actual measured ALC voltage being fed back to
the transceiver.

ALC Adjustment Procedure:

1.) Select an antenna with VSWR < 1.5 on the 14 MHz band, or a suitably sized dummy load.
2.) Rotate the appropriate amplifier rear panel ALC ADJ control fully counter clockwise (minimum
ALC action).
3.) Set the transceiver to 14 MHz and minimum drive.
4.) Preset the ALC potentiometer to about half scale by using the ALC UP or DOWN button and
observing the SWR bar graph display.
5.) Key the transmitter and supply about 10W of power to the amplifier. Note that the amplifier is
outputting power OK. If there is no power output, you must lower the front panel ALC setting in
step 4 above. Once power is noted, advance the transceiver drive control slowly. At some point,
the ALC front panel indicator should illuminate. Continue increasing transmitter drive to read
about 1500-1600W (or the desired output level) on the wattmeter.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 33 of 63

3.8.3 ALC Adjustment Procedure (continued)
6.) Advance rear panel ALC ADJ control until amplifier power output just dips slightest noticeable
amount.
7.) Fine tune the adjustment by using the ALC UP or DOWN buttons and observing the power output.
8.) Note the transmitter drive control setting. You should not require more drive than this on any band,
if your transceiver is modern and correctly designed to put the same power output on all bands for
the given position of the drive control.

Note that there is some variability to this procedure and it may be necessary to try different settings of the
coarse and fine adjustment, depending on the particular transceiver being used. The procedure must be
repeated on the other input channel, if a second transceiver is connected.

When operating SSB, speak into the microphone in a normal voice. The front panel ALC indicator may
flicker or pulse, or come on completely. This is normal. Speech, that sound choppy or compression limited,
is an indication of a too heavy ALC setting.

Too high of an ALC setting, may cause the transmitter to “pump” or surge in power, as the ALC tries to react
to clamp the output level. Do not try to control the transmitter output with the ALC. Rather, reduce the
exciter drive to run at lower power. Remember, the function of the ALC is to keep the amplifier from
saturating and overdriving. When the power output is below the threshold level, set by the front and rear
panel ALC adjust controls, ALC should have NO effect on the exciter!

3.8.4 ALC Irregularities

If you experience erratic or irregular performance with the ALC line connected, you may need to experiment
with different grounding. Try using a shielded cable with one end of the shield grounded to the amplifier, or
the transmitter (but not both!). Try routing the cable away from the antenna and other leads, or wrap it on
ferrite cores, etc. The amplifier has been carefully designed to operate in a RF environment, but each
installation is different. Be certain that you have properly grounded your equipment and not “daisy-chained”
the grounds together in series. Refer to the installation section for more details.

Disconnect the ALC one only as a last resort! Be very careful not to overdrive the amplifier on CW or voice
peaks! Dishtronix manufactures the DWM-2104A, a wonderful, variable-delay peak reading wattmeter, that
is perfect for monitoring your amplifier, in addition to the front panel display.

3.9 Protection Features

The amplifier is equipped with extensive protection features. There are two basic independent systems, a
software monitoring system and an independent hardware monitoring system.

Fault conditions are classified as either hard or soft. Hard faults (such as unbalance, current, T/R failure, etc.)
are detected by the dedicated hardware in the gate array and cause the corresponding LED to illuminate
constantly. Sort faults are conditions detected by measurement algorithms running in the CPU software and
cause the corresponding LED to blink.

The occurrence, or detection of any fault, causes a hard bypass condition with appropriate status light display.
Since some soft faults share the display with hard faults, if a hard and soft fault are logged simultaneously,
the blink rate alternates short and long. Generally speaking, any fault causes the amplifier to enter the bypass
mode and the contactor to drop, except for a “gentle” fault (explained later), which causes the amplifier to
enter the bypass mode without dropping the contactor.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 34 of 63

3.9.1 Fault Descriptions
The following table details the fault nature and threshold values and display:

Table 1: Faults

Parameter Soft Limit Sort Fault Hard Limit Hard Fault

(Contactor ON) (Blinking)
Overdrive N/A N/A 100W OD
Forward Power > 2400W OD N/A N/A
Reflected Power > 250W SWR 350W SWR
Temperature > 80°C TMP 85°C TMP
Under Voltage < 62V UV N/A N/A
Over Voltage > 82V OV N/A N/A
Module Zero Current1 0A I1 (I2, I3, I4) N/A N/A
Module Idle Current1 > 2A I1 (I2, I3, I4) N/A N/A
Idle Current Unbalance2 > 10% IL N/A N/A
Operate Current Limit > 19A I1 (I2, I3, I4) > 20A I1 (I2, I3, I4)
Operate Current Unbalance > 10% BAL N/A N/A
T/R Fault 25W T/R PIN only T/R
Low Gain2 > 15 dB SWR+DRIVE N/A N/A
(fast blink)
Frequency Mismatch3 f < band min SWR N/A N/A
f > band max (fast blink)
Keying Fault3 Drive w/o T/R N/A N/A
PTT/KEY IN (fast blink)

Notes:
1.) Zero and idle Currents are checked while not transmitting, whenever final high voltage is present.
If the Current Soft Fault occurs immediately after leaving bypass, or when in soft bypass (bypass
with final voltage present), it is either of these conditions.

2.) If the current soft fault occurs while transmitting, the operating current has exceeded the limit,
a condition usually caused by overdrive or extremely high SWR.

3.) Log Gain, Frequency Mismatch, and Keying faults are classified as “Gentle” fault conditions.
Gentle faults, denoted with fast blinking, are the only fault conditions where the main power
contactor is not dropped to remove voltage from the final transistors.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 35 of 63

3.9.1 Protection Features (continued)

3.9.1.2 Overdrive
Exceeding the input power of the amplifier (typically 100W) will cause an overdrive fault. Normally, no
more than 50-60W of drive is required for 1500W output. Some transceivers are capable of more than 100W
of drive. And, some transceivers, are known to produce a full power spike when keyed (due to improper ALC
design of the transceiver), which could also trigger the fault. If this fault occurs frequently, or for safety when
using a higher power transceiver, it is recommended that the 3 dB input attenuator be activated (see the User
Preference Menu). Driving an amplifier beyond its designed maximum input level can cause the transistors
to attempt to amplify beyond their current capability, causing failure. Note that overdrive may also cause the
current protection feature to active.

Exceeding the normal amount of drive and running at excessive power levels for long durations, could
damage the amplifier circuitry. Illegal operation of the amplifier is strongly discouraged. Note that damage,
from overdrive of the amplifier, is NOT COVERED by warranty.

3.9.1.3 Reflected Power

If the reflected power exceeds the safety limit, this fault is generated. Typically, this fault indicates a
problem in the antenna or feed line system.

High SWR is the main cause of failure in any solid state amplifier, because high voltage can be reflected
to the final transistors, or the transistors can attempt to pass currents beyond their permissible ratings, into
an impossible (low) impedance or combination of the two. Note that high SWR may also cause the current
protection feature to activate.

As mentioned in the ALC section, the first level of protection is the ALC SWR fold-back feature. In the
event, that reflected power exceeds 200W, the ALC action attempts to reduce transmitter power until the
reflected level is below 200W.

3.9.1.4 Temperature
The cooling system of this amplifier has been carefully designed and has a large cooling margin built-in,
but under severe cases of high duty cycle operation, for example FM, or in an excessively hot environment,
or should the cooling fans or exhaust slot be obstructed, or should some of the cooling fans fail, the over
temperature protection may activate. Allow the amplifier to cool, check for cooling obstruction, and that the
fans are operating and continue operation. Remember that heat is the enemy of any amplifier. Solid state
amplifiers running Class AB are typically only 50% efficient, so for 1500W of RF power, you need to exhaust
1500W of heat, which is as much heat as a portable room space heater generates!

Each PA module contains an independent temperature sensor and limiting comparator (hardware safety)
circuitry. Additionally, there is a mechanical failsafe thermostatic switch bolted to the heatsink. The
microprocessor actively monitors the heatsink temperature and adjusts the fan speed accordingly.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 36 of 63

3.9.1.4 Temperature (continued)
A Temperature fault is generated if the amplifier heatsink exceeds the design limit or indicates failure of the
bias temperature regulation circuitry. Typically, this fault is generated by continuous high power
transmission of the amplifier with inadequate cooling, such as operation in high temperature environments,
thin air (high altitude operation), or more commonly, obstruction of the air flow vents or dust, dirt, and grime
accumulation on the heat exchanger fins or failure of the cooling fan system.

NOTE that optional uprated internal fans are available from Dishtronix on special order for increased cooling
in desert or high altitude operation. These fans are significantly noisier.

Refer to the maintenance chapter of Section 5 for more information on cleaning the heatsink assembly and
replacing the fans.

3.9.1.5 Under Voltage (UV) / Over Voltage (OV) Fault

When the unit is in the OPERATE or SOFT BYPASS modes, the final transistor power supply voltage is
monitored continuously. Should the voltage go above or below the threshold values, a software fault
condition is generated. Note that should a fuse blow in the LPS4800 or SPS4800 Power Supply, the supply
voltage will drop below the minimum and cause an Under Voltage (UV) fault condition.

If the power supply voltage is marginally low, the amplifier will continue to function normally, but maximum
power output level will be decreased. Some research indicates decreasing the voltage on the RF transistors
extends life and may provide a higher level of fault tolerance for high SWR events. For example, reducing
the power supply voltage from 72 to 60V, will reduce the maximum output level from 2400W to 1600W.
50V operation reduces the power available to about 1200W. Below 50V (software adjustable), the amplifier
assumes the power supply is defective and activates the under voltage lock-out fault.

If the transistor final supply voltage is too high, perhaps due to too high of a power line voltage or failure of
the regulator circuitry, an Over Voltage (OV) fault will be generated. If using the companion LPS4800
Linear Power Supply, the line voltage tap may need to be changed. Refer to the appropriate power supply
manual for more details.

NOTE – the companion LPS4800 Linear Power Supply contains 4 internal fuses to the back
panel HV connector. Should any fuse blow, the LPS4800 mains contactor will not activate,
preventing operation of the HV supply. This will activate the amplifier under voltage lockout
feature and display an appropriate fault code. Consult the LPS4800 Linear Power Supply
manual to replace the internal fuse(s).

Note that in some areas, the line voltage may sag or swell significantly over the day, especially during hot
weather when the peak demand is high. If the amplifier over voltage trips repeatedly at night, but is fine
during the day, this may be the problem. Setting the line voltage tap to the highest voltage setting, should
cure the problem. If the problem persists, you may need to purchase the Dishtronix SPS4800 switching
power supply, which is perfectly regulated over 180-264 VAC 50/60 Hz. Contact Dishtronix Technical
Support for more information.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 37 of 63

3.9.1.6 Current Faults
As mentioned previously, overdrive and/or high reflected power (SWR) can cause potentially damaging high
current in the RF output transistors. The current consumed by each power module is individually monitored
by the protection circuit as well as the microprocessor control.

3.9.1.6.1 Module Zero Current

This fault occurs if the amplifier software cannot auto zero the current sensor readings and indicates a
possible hardware failure in the current sensor, failure of the amplifying device or other components.

3.9.1.6.2 Module Idle Current

This fault occurs if the idling current of any module exceeds the preset limit, and indicates too much bias
current due to misadjusted bias potentiometers, or failure of the amplifying device or other components.

3.9.1.6.3 Idle Current Unbalance

This fault occurs if the idling current of any module is significantly more or less than the other modules.
This fault indicates improper adjustment of bias potentiometers or failure of amplifying device or bias
circuitry.

3.9.1.6.4 Operate Current Limit

This fault occurs if the any amplifier PA module current measured by the CPU exceeds the limit, or if the
analog signal from the current sensor exceeds the amount allowed in the hardware protection circuit. This
fault can occur if the amplifier is over driven, operated at an extremely high SWR condition, such as an
open or shorted antenna, etc. The fault can also be indicative of failure of the amplifying device or other
components.

3.9.1.6.5 Total Current Limit

This fault occurs if the total current of the combined PA modules exceeds the limit, and is indicative of
overdrive or failure of the amplifying devices.

3.9.1.6.6 Operate Current Unbalance

This fault occurs when there is a significant variation in the current consumption between the modules, and is
indicative of a gain reduction in one or more of the modules due to partial damage to the amplifying device or
other components, or a failure in the wiring, or a failure in the input or output combiner.

3.9.1.7 Low Gain Fault

This fault occurs when at least 5W of drive is detected and the output of the amplifier is too low, such as
when the selected band is below the input frequency (improper band set).

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 38 of 63

3.9.1 Protection Features (continued)

3.9.1.8 Frequency Mismatch

This fault occurs when the measured input frequency is not within the frequency limits of the selected band
(improper band set). This fault may occasionally occur when the PTT/Keying pulse is too short for the
frequency counter to make a good measurement.

3.9.1.9 T/R Fault

In the time after the input signal relay is released, or when the PIN diode input to the RF deck is blocked, and
the output relay or PIN diode circuit is still enabled, no power should register on the wattmeter circuit. A T/R
fault occurs if output power is detected, when the input relay is released and the output relay is activated.
A parasitic oscillation could also trigger a T/R fault. A T/R fault latches the output relay on and immediately
released the contactor, even though the T/R fault is technically classified as a soft fault. Once the contactor is
disengaged and the under voltage condition is detected, the output relay releases and the unit enters the bypass
mode.

Further, when the PIN diode option is installed, additional hardware monitors the PIN diode switches for a
T/R fault condition. In the event of failure of the optional PIN diode T/R switch circuit, the T/R fault
(hardware fault) protection circuit will activate. This fault mode is caused when RF is detected flowing in the
transmit path, when the unit is trying to switch to receive. Should the fault persist, the PIN diode T/R circuit
board will need service. Consult the PIN Diode T/R Switch Accessory Manual for details.

3.9.1.10 Keying Fault

If RF drive is detected while the amplifier is in the OPERATE mode without assertion of the properly
selected PTT or KEY IN input, the Keying Fault will be triggered.

3.9.2 Clearing Fault Conditions

Faults fall into three categories, gentle, soft, and hard faults. Soft faults are operational in nature and
generally not serious, being caused by software detection of some parameter exceeding a preset value. Sort
faults cause the associated status LED to illuminate constantly. Soft faults are triggered by external events
such as high SWR, overdrive, over temperature, etc.

Hard faults are more serious in nature, being cause by dedicated hardware detection of the parameter.
Generally, the hardware fault threshold value is higher than the soft fault threshold. Hard faults cause the
associated status LED to blink.

Soft of hard faults cause the amplifier to enter bypass and the main power contactor to drop. The faults are
cleared by pressing the BYPSASS key to initiate the power-up cycle and restore normal operation, once the
cause of the problem has been determined and corrected.

A gentle fault is not a serious condition, and might be caused by a wrong measurement of the frequency
counter or low gain. A gentle fault does not drop the contactor, but simply places the simplifier in the bypass
mode. Pressing the BYPASS key clears the gentle fault and restores operation instantly.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 39 of 63

3.10 Bypass Operation
Two modes of bypass operation are possible: Soft of Hard.

Hard bypass (default) – when bypassed, the contactor is switched off.

Soft bypass – when bypassed by bypass key, contactor is left switched on.

When soft bypass is selected, power is not removed from the high voltage transformer, but transmit mode is
blocked. This mode might be selected while actively tuning and listening for a station. When soft bypass is
enabled, the full capacity of the amplifier is available with no delay. When soft bypass is enabled, the high
voltage power supply is active and dissipates approximately 100W in the regulation circuit (LPS4800).

When hard bypass is selected, the contactor to the main power transformer is disengaged and the HV supply
is essentially off. Only the metering (logic) circuitry in the amplifier RF deck is powered. Use this setting
when
a long period of standby or low power operation is anticipated. The amplifier will automatically enter the
hard bypass mode, if it is not keyed after approximately one hour.

Whenever a hard fault occurs, a hard bypass is always executed, releasing the contactor and removing the
HV supply voltage from the RF deck, regardless of the bypass mode selection.

Operation of the BYPASS key may be user assigned to either sort of hard bypass from the User Configuration
Menu. Refer to the menu section of the manual for further details. Hard bypass may be initiated by the
operator
at any time by depressing and holding the BYPASS key until the contactor drops.

3.11 Power Cycle

The amplifier power supply soft start circuit incorporates a thermistor style inrush current limiter.

This thermistor has higher resistance when it is cold, which prevents large currents from flowing, when the
unit is initially powered on. As current flows through the thermistor, it heats up and the resistance drops,
allowing full power operation.

When the amplifier power-up cycle is initiated from an unknown state, such as from a power line interruption,
the temperature of the thermistor is unknown. A nominal cool down delay is executed and operation of the
contactor is blocked {cooling state}. Once the thermistor is cool, the contactor is allowed to engage {cold
state}. Once the contactor is engaged, the input capacitors charge up and the thermistor warms {warming
state}, and operation of the amp is still inhibited. Once the amplifier power supply is ready, operation is
slowed {operating state}, and the thermistor is bypassed, so it can cool. As the thermistor cools, the elapsed
time is observed, and the thermistor state is stored as cooling or cold (depending on the time elapsed) in order
to allow a fast restart from a hard bypass, without executing the cooling delay.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 40 of 63

3.11 Power Cycle (continued)
The state of the power cycle is indicated on the bypass LED according to the following table:

Table 2: Power Cycle States

BYPASS POWER SUPPLY Description Time Delay

LED STATUS STATE (approx.)
Medium blink COOLING Must wait until COLD before starting up 10 sec
Slow blink COLD / OFF Power off, ready to start ---
Fast blink WARMING Warming up 5 sec
OFF OPERATE Amp on-line, power ready ---
ON OP / STANDBY Amp in BYPASS mode, power ready ---

The SPS4800 Switching Power Supply does not use an inrush current limiter, so the thermistor time delay is
not required. The Factory Options menu can be set to enable fast reset mode, where only the warming delay
is used when powering up the high voltage supply between OFF and OPERATE states. This time savings is
useful in contesting and DXing situations when the SPS4800 is used. Enabling this feature while using the
LPS4800 will almost certainly result in a blown soft start fuse.

3.12 Remote Interface

The remote interface has been designed to be very versatile and robust. The interface is user selectable
between RS-485 and RS-422 standards. Details on how to make this selection are located later in this section.

RS-485 is a very popular and robust interface used extensively on factory automation equipment. RS-485 is
very noise immune because the signals are differential, rather than unipolar (as in RS-232), and travel on a
twisted pair transmission line. Because there is a current flowing and returning, the magnetic fields radiated
by the conductors oppose each other and cancel. Therefore, the transmission line is balanced and radiates
very little energy. Since the transmission line is balanced, external electric and magnetic noise fields effect
the signal very little, explaining RS-485’s popularity in high electrical noise environments.

RS-485 is a multi-drop, simplex system. The transmission line is shared by all devices on the bus. Only one
device can talk or listen at a time because the line is shared.

RS-422 functions in the same manner as RS-232, in that there is a talk channel and a listen channel. RS-
422/232 is a full duplex communication system. Whereas, RS-232 implements each talk or listen channel on
a single unipolar wire, RS-422 implements each channel on a two wire transmission line, almost identical to
RS-485 line. Therefore, a RS-422 system can be thought of as a full duplex RS-232 style communication
implemented with two sets of RS-485 hardware (one for talk, the other for listen). Indeed, this is just how
the amplifier interface is implemented.

RS-422/485 also differs from RS-232 in that the bus length or separation distance between devices may be up
to 1500 feet, whereas the maximum distance for RS-232 is 9 feet. The use of RS-422/485 is a real advantage
for remote operation. For example, the amplifier could be located at the fuse box and the control cable run to
the upstairs bedroom etc.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 41 of 63

3.12.1 RS-422 / RS-485 Interface Implementation
The remote interface is optically isolated from the amplifier. The interface power is supplied from a separate
internally isolated DC supply. The same supply is common with 5VAC power available on the DATA
connector, which is intended to power the remote control head.

The implementation of the interface in this particular instrument is very versatile and requires some
explanation. First, note that a full-time dedicated transmitter line driver is always connected to the RS-422
TX pin pair. Regardless of any setting, this pin pair transmits serial data whenever the amplifier decides to
send data.

Second, note that a RS-485 transceiver (driver and receiver pair) is connected full time to the RS-485 pin pair.
This transceiver is hard wired to receive only mode by hardware jumper selection, when RS-422 mode is
configured by the user. So, it can be seen that the amplifier uses a separate line driver pair and a separate
receiver pair for full duplex RS-422 operation.

However, when RS-485 mode is configured, the RS-422 TX line driver is not used. These pins should be left
disconnected on the interface connector. RS-485 is a half-duplex mode of communication, where the line
driver and receiver share a common pair of pins. This allows many transceivers to be connected to a single
twisted pair cable, and all units can talk to each other. An example of this type operation might be to have a
PC, the amplifier, the remote control head, and an antenna tuner all connected on a single cable, and perhaps a
second remote head located at another location.

Since the transmitter and receiver share a common bus, the receiver will copy whatever the transmitter sends.
This is called an echo. The hardware may be configured to ignore the transmitter by setting the ECHO OFF
feature.

The following table details the interface configuration options. The jumpers are located on the main
processor assembly located behind the front panel. Access is the same procedure followed in Section 3.5,
to set the power switch configuration.

Receiver Mode JP2 JP3 Comment

Auto T/R Short Short RS-485 mode factory test
Echo ON
AUTO T/R Open Short RS-485 multi-drop
Echo OFF
Full Time RX Short Open RS-422 mode
(factory default)

3.12.2 Interface Termination Resistors

RS-422/485 differs from RS-232, in that each transmission line pair must have a terminator resistor installed
at the far end of the transmission line. This amplifier is designed to be the last device on the bus, and
therefore, has the termination resistors installed. The termination resistors are 130 ohm, 0805 SMD located
on the main processor PCB, behind the front panel. R214 is the RS-485/RS-422 RX terminator. R216 is the
RS422 TX terminator. The termination resistors may be removed by soldering.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 42 of 63

3.12.3 Interface Line Bias
TRS-422/485 has another feature, called line bias. Line bias resistors pull the lines to a known state and are
generally installed at the bus master controller (PC computer) end. Dishtronix does not install line bias
resistors in this amplifier. Should they be required, use 750 ohm, 5%, 0805 SMD resistors. The RS-422 TX
line bias resistors are R217 and R219. The RS-485/RS-422 RX line bias resistors are R213 and R215, all
located on the main processor PCB located behind the front panel.

As shipped from the factory, this amplifier is configured for full duplex RS-422 communication.

 Note: When using the “strongly-recommended” Dishtronix adaptor cable for

your radio/computer, NO internal changes to any of these resistors are necessary.
Consult Dishtronix technical support for further details.

 The RS-422/-485 interface operates at 9600 baud, 8-bits, No parity, 1-stop bit.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 43 of 63

3.13 Menu System
There are several different menus used to set various parameters for the control system. The various
parameters are organized into 5 basic menu groups. Each menu contains a parameter number (the menu
number) and the parameter value. The forward power bar graph indicator always displays the parameter
(menu) number, and the reflected power bar graph indicator displays the parameter value, both as a binary
number. The rightmost segment is the least significant digit, and the leftmost segment is the most significant
digit. An illuminated segment corresponds to a binary “one” or “on”, while a dark segment corresponds to a
binary “zero” or “off”. Binary math counts by twos as opposed to normal decimal math which counts by tens.
The following table shows the decimal, binary, and hexadecimal equivalents.

DEC BINARY HEX DEC BINARY HEX

0 0000 0000 00 10 0000 1010 0A
1 0000 0001 01 11 0000 1011 0B
2 0000 0010 02 12 0000 1100 0C
3 0000 0011 03 13 0000 1101 0D
4 0000 0100 04 14 0000 1110 0E
5 0000 0101 05 15 0000 1111 0F
6 0000 0110 06 16 0001 0000 11
7 0000 0111 04 17 0001 0001 12
8 0000 1000 05 18 0001 0010 13
9 0000 1001 06 19 0001 0011 14

To enter a specific menu, press the keys as prescribed in the following menu table. Once in an active menu,
the corresponding segments on the SWR bar graph will blink. To increase or decrease the menu parameter
index number, press the ∆L or ∆C key. To increase or decrease the parameter value, press the ALC UP or
ALC DOWN key. To exit all but the User Preference Menu, turn the unit main power off. To exit the User
Preference Menu, press the ∆L and ∆C keys simultaneously.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 44 of 63

Figure 6: Menu Entry

MENU / MODE ENTRY KEYS DISPLAY

User Preference L+C 0D (blink)
User Configuration ANT + POWER ON TMP (blink)
Factory settings BYPASS + POWER ON SWR (blink)
LED Demo Mode QSK + POWER ON Blinking LED Demo
Boot Loader Mode BAND + POWER ON I2 (steady)

Figure 7: User Preference Menu

INDEX PARAMETER FORWARD PARAMETER REFLECTED Default

# Description Display Range Display Value
1 Voting Mode 0001 0 = OFF 0000 OFF
1 = ON 0001
2 Frequency Counter 0010 0 = OFF 0000 OFF
Auto Band Select 1 = ON 0001
A Input
3 Frequency Counter 0011 0 = OFF 0000 OFF
Auto Band Select 1 = ON 0001
B Input
4 3 dB Input Attenuator 0100 0 = OFF 0000 OFF
A Input 1 = ON 0001
5 3 dB Input Attenuator 0101 0 = OFF 0000 OFF
B Input 1 = ON 0001
6 3 dB Input Attenuator 0110 0 0 Not
Implemented
Auto OD Attenuation
7 Power-UP State 0111 0 = BYPASS 0000 BYPASS
1 = OPERATE 0001
2 = Last State 0010
8 Bar graph 3 Function 1000 0 = SWR 0000 SWR
1 = Temp 0001

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 45 of 63

Figure 8: User Configuration Menu
INDEX PARAMETER FORWARD PARAMETER REFLECTED DEFAULT
# DESCRIPTION DISPLAY RANGE DISPLAY VALUE
1 Data Port A 0001 0 = None 0000 0
Radio Manufacturer (01h) 1 = Kenwood 0001
2 = Icom 0010
3 = Yaesu 0011
4 = Yaesu BCD 0100
2 Radio A Model 0010 0 0 0
(not implemented) (02h)
3 Data Port B 0011 0 = None 0000 0
Radio Manufacturer (03h) 1 = Kenwood 0001
2 = Icom 0010
3 = Yaesu (serial) 0011
4 = Yaesu BCD 0100
4 Radio A Model 0100 0 0 0
(not implemented) (04h)
5 Bypass Key Mode 0101 0 = Soft Bypass 0000 0
(05h) 1 = Hard Bypass 0001
6 CIV Commander 0110 0-255 (decimal) 00000000 58 hex
Address (Input A) (06h) 00-FF (hex) 11111111 0101 1000
binary
7 CIV Commander 0111 0-255 (decimal) 00000000 58 hex
Address (Input B) (07h) 00-FF (hex) 11111111 0101 1000
binary
8 CIV Amp Address 1000 0-255 (decimal) 00000000 E0 hex
(Input A) (08h) 00-FF (hex) 11111111 0101 1000
binary
9 CIV Amp Address 1001 0-255 (decimal) 00000000 E0 hex
(Input B) (09h) 00-FF (hex) 11111111 1110 0000
binary
10 External Tuner 1010 0-255 (decimal) 00000000 0
Address (0Ah) 00-FF (hex) 11111111
11 Internal Tuner 1011 0-255 (decimal) 00000000 0
Address (0Bh) 00-FF (hex) 11111111
12 RS-485 1100 0-255 (decimal) 00000000 0
Node Address (0Ch) 00-FF (hex) 11111111
13 Fan - 1101 0 = Off at idle 00000000 0
Constant Slow Run (0Dh) 1 = Cont. Slow 00000001
14 RS-422/RS-485 1110 0 = Off 00000000 0
Interface Enable (0Eh) 1 = On 00000001
15 PIN Option Keying 1111 0 = Front Panel 00000000 0
(Input A) (0Fh) 1 = PTT 00000001
2 = KEY IN 00000010
16 PIN Option Keying 10000 0 = Front Panel 00000000 0
(Input B) (10h) 1 = PTT 00000001
2 = KEY IN 00000010
17 Passive Listener 10001 0 = Off 00000000 0
(Input A) (11h) 1 = On 00000001
18 Passive Listener 10010 0 = Off 00000000 0
(Input B) (12h) 1 = On 00000001
19 Fan War Mode 10011 0 = Off 00000000 0
(max Speed) (13h) 1 = On 00000001

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 46 of 63

Figure 9: Factory Settings Menu
INDEX PARAMETER FORWARD PARAMETER REFLECTED DEFAULT Your Settings
# DESCRIPTION DISPLAY RANGE DISPLAY VALUE S/N:________
1 PIN Diode Option 0001 1 = Installed 0
(01h) 0 = Absent
2 SO2R Option 0010 1 = Installed 1
(02h) 0 = Absent
3 Internal Tuner Option 0011 1 = Installed 0
(03h) 0 = Absent
4 External Tuner Option 0100 1 = Installed 0
(04h) 0 = Absent
5 Bias Adjust On 0101 0 = OFF OFF
(05h) 1 = ON
6 Band Selected 0110 1 = Band 1 Band 6
(Bias Adjust On) (06h) 2 = Band 2 (10M)
3 = Band 3
4 = Band 4
5 = Band 5
6 = Band 6
7 160M Attenuator Set 0111 0 = 0 dB 0000 3 dB
(07h) 1 = 1 dB 0001
2 = 2 dB 0010
3 = 3 dB 0011
8 80M Attenuator Set 1000 0 = 0 dB 0000 3 dB
(08h) 1 = 1 dB 0001
2 = 2 dB 0010
3 = 3 dB 0011
9 40M Attenuator Set 1001 0 = 0 dB 0000 3 dB
(09h) 1 = 1 dB 0001
2 = 2 dB 0010
3 = 3 dB 0011
10 20M Attenuator Set 1010 0 = 0 dB 0000 1 dB
(0Ah) 1 = 1 dB 0001
2 = 2 dB 0010
3 = 3 dB 0011
11 15M Attenuator Set 1011 0 = 0 dB 0000 1 dB
(0Bh) 1 = 1 dB 0001
2 = 2 dB 0010
3 = 3 dB 0011
12 10M Attenuator Set 1100 0 = 0 dB 0000 1 dB
(0Ch) 1 = 1 dB 0001
2 = 2 dB 0010
3 = 3 dB 0011
13 Auto Band Bias 1101 0 = OFF 0000 OFF
Protect (0Dh) 1 = ON 0001
(not implemented)
14 SMPS Fast Reset 1110 0 = OFF 0000 OFF
(not implemented) (0Eh) 1 = ON 0001

WARNING: NEVER ADJUST THESE FACTORY SETTINGS OR OPERATE THIS UNIT IN THE
FACTORY SETTINGS MODE UNLESS SPECIFICALLY INSTRUCTED TO DO SO BY DISHTRONIX.
FAILURE TO OBSERVE THIS WARNING VOIDS YOUR WARRANTY AS CERTAIN PROTECTION
FEATURES ARE BYPASSED AND DAMAGE TO YOUR AMPLIFIER MAY OCCUR.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 47 of 63

3.14 LED Demo Mode
The front panel LEDs can be checked by activating the LED demo mode. In this mode, the LEDs will
illuminate, and the FORWARD and REFLECTED bar graphs will slowly increase. Do not attempt to
operate the amplifier while in the Demo Mode.

3.15 Flash Firmware Update

To update the amplifier firmware, first connect the firmware programming cable to the amplifier DATA A
input. Connect the other end to the computer serial interface port. Unplug any CIV cables if in use. Your
computer must have the Microsoft .NET (dot net) 2.0 cumulative update framework installed. Set computer
serial port parameters to 9600 baud, 8-bits, No parity, 1-stop bit. Enter the Firmware Update Menu by
depressing the appropriate front panel key combination. Finally, run the software utility provided to update
the firmware, select the serial port number to match the computer, and select OK. The FLASH memory
firmware update process is automatic. When the firmware update completes, close the software, remove the
programming cable, and recycle the amplifier power. This completes the firmware update process.

Note: A Firmware Update resets all menus to the default settings. Record all of your menu settings,
prior to firmware updating! After a firmware update, ALL menu option settings (User Preference
Menu, User Configuration Menu, and Factory Settings Menu) need to be checked and reset, if
necessary.

3.16 User Preference Menu Selections

The user preferences are menu item options that can be changed while the amplifier is operating.
Access the user preference menu by depressing the appropriate front panel key combinations.

3.16.1 Voting Mode

Voting mode is a contest operating convenience that allows whichever amplifier PTT or KEY IN source is
first activated to automatically take control of the amplifier. This eliminates the operator step of pressing
the A/B source switch to assign the amplifier to A or B transceiver input. If for example, the amplifier is
controlled by B transceiver and both transceivers are in receive mode, and transceiver A is keyed, the
amplifier will automatically switch to the A transceiver input, and pass control to the A interface, changing
bands if necessary.

Caution! Care must be taken not to transmit on the other transceiver if SO2R option is not present.
Possible damage to the transceiver or the amplifier could occur by transmitting into an open circuit.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 48 of 63

3.16 User Preference Menu Selections (continued)

3.16.2 Auto Frequency Counter (AFC) Band Select

When the AFC band select is enabled, the amplifier will not switch the relays immediately when the amplifier
PTT is triggered. Instead, the amplifier waits a brief period and samples the input RF drive, measures the
frequency, and switches the band setting, if required, then initiates the T/R cycle.

AFC mode can not be used when full loop keying is selected, because the Key Out signal to the transceiver to
enable the RF that must be sampled is not initiated until the output relay is energized. This is because both
the input and output relays cycle together in QSK Full Loop Keying mode, which could allow potentially out
of band RF drive to be applied to the amplifier input. Do not select AFC mode when QSK keying is selected.

The optional PIN Diode T/R System is designed to be used preferentially with QSK Keying. Therefore, do
not use AFC mode, when the PIN Diode T/R System is installed.

AFC mode is primarily intended to allow older unsupported transceivers to operate automatically with the
amplifier. It is always a good operating practice to manually set the band and leave AFC on for safety against
operator error. Keep in mind that AFC operation is a compromise mode. Use a supported transceiver,
whenever possible.

3.16.3 3 dB Input Attenuator

The amplifier is equipped with a 3 dB Input Attenuator, which may be independently assigned from the menu
to each of the transceiver A and B input channels. Use the 3 dB attenuator to prevent accidental overdriving
the amplifier with a high output transceiver. It may also be useful to implement the attenuator, if the
transceiver produces a full output ALC spike that causes an overdrive (OD) fault. Some 200W transceivers
can operate 75W in class A, which makes for a very nice exciter that does not need the attenuator.

Caution! Exceeding 100W drive input, with the input attenuator bypassed, can damage the amplifier,
or cause an OD fault.

3.16.4 Power-Up State Select

The amplifier power-up state may be selected to be in BYPASS, OPERATE, or whatever state it was in,
when it was last powered down.

3.17 User Configuration Menu Selections

The User Configuration Menu contains the peripheral information such as what transceiver type and what
transceiver addresses the amplifiers should respond too. The menu is accessed by the proper front panel key
combination, detailed in the Menu Entry Table. Each interface has its own set of parameters.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 49 of 63

3.17 User Configuration Menu Selections (continued)

3.17.1 Operation with Common CIV Port and Address

Note that whichever channel input is selected (A or B), the other set of inputs (including CIV), is
disconnected from the CPU and therefore ignored. If you desire the amplifier to always be able to talk on a
common CIV bus with a single address, you must set the CIV-A and CIV-B addresses identical, and
electrically connect the CIV-A and CIV-B together in parallel (center conductor to center conductor, shield-
to-shield). The data rate for CIV is 9600 baud.

3.17.2 Bypass Key Function

Note that the operation of the Bypass key can be set to hard or soft bypass (dropping the contactor or leaving
the contactor engaged) from this menu.

3.17.3 Constant Fan Operation Options

The amplifier RF Deck fans may be set to constantly run in slow speed, normal variable speed (default), or in
WAR Mode (high speed), from this menu.

3.17.4 Amp Keying Option

The front panel QSK keying switch may be individually enabled or disabled for each input, and the amplifier
keying set to either PTT or full loop QSK KEY IN / KEY OUT with this menu.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 50 of 63

 4. THEORY OF OPERATION

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 51 of 63

Figure 10: DX2400L1 Block Diagram

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 52 of 63

4.1 Block Diagram
Figure 10 shows a block diagram of the DX2400L1 amplifier RF Deck. Note that the block diagram also
includes an automatic tuner module, which is currently not available on the DX2400L1. If future amplifier
versions incorporate this optional feature, it may or may not be possible to retrofit this particular amplifier.

4.2 Amplifier Circuitry Overview

In the receive or standby mode, RF signals are shunted around the amplifier circuit by the input and output
relay and passed through the SWR sensor to the antenna switch assembly, which connects the transceiver to
the selected antenna. If the amplifier is not activated, Antenna-1 is connected by default.

Upon being keyed by the transceiver, the output relay changes to the transmit path, connecting the wattmeter
and selected antenna to the output of the filter bank. A short time later, the input relay changes from the
bypass path to connect the transceiver to the amplifier input. Finally, bias to the PA modules is enabled, and
if full loop keying is enabled, the microprocessor signals the exciter to begin transmitting. If full loop keying
is not selected, the changeover sequence is the same, except that different timing is used.

Once the transmit path is established, the incoming RF is passed from the input relay to the step attenuator
and leveling circuit to the splitter, where the incoming RF is divided into 4 identical signals, 6dB down from
the input level. Each of these signals is used to drive identical push-pull broadband power modules operating
at 72V.

Each RF power module is matched for gain within a fraction of a dB by an attenuator pack (nominally -2dB)
located on the module input. The transistors in each module are also a gain matched set. Further, amplifiers
are usually built at the factory with all matched transistor sets. For this reason, replacement of the transistors
requires specialized equipment and an assortment of resistors for the gain compensation attenuator.
Dishtronix may provide replacement assembled and gains compensated modules on an exchange basis.

Each RF power module is monitored for current that is reported to the microprocessor. Additionally, the RF
power module measures the heat sink temperature to report to the microprocessor.

After amplification in each of the power modules, the four RF signals are passed to the Combiner Assembly
where the signals are summed to produce the output signal, which is 6dB greater than the individual input
levels. Upon exiting the combiner, the amplified signal is passed to the Low Pass Filter (LPF) assembly.

Upon entering the LPF assembly, the amplified signal is applied to one of six low pass filters selected by the
microprocessor. The selected filter attenuates the harmonic energy and passes a spectrally clean (with
harmonics typically -50 to -60 dBc), amplified signal to the amplifier output relay.

The amplifier output relay is a vacuum QSK relay which connects the amplified signal if transmitting, or the
transceiver bypassed signal if receiving, through the wattmeter sensor on to the antenna selector unit. Finally,
the antenna selector unit, mounted on the rear panel, selects 1 of 4 antennas (1 of 3 if SO2R option is
installed) under microprocessor control.

The signal from the power supply sensor is passed to the Amplifier Control Assembly where the
microprocessor measures the reflected and transmitted power, calculates the SWR, and displays all three
parameters on the front panel bar graph display. Additionally, power sensor signals are used to generate the
ALC feedback signal, which is routed to the back panel connector.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 53 of 63

 5. SERVICE

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 54 of 63

5.1 Maintenance
The DX2400L1 Amplifier has been carefully designed to require minimum maintenance.

The amplifier is air cooled. Over long periods of time, or with operation in dusty environments, dust and
grime may accumulate in the internal heat exchanger fins. It may be necessary to remove and clean the heat
exchanger.

The heat exchange can be cleaned with compressed air and a soft bristle brush. It is possible to remove the
heat exchanger by removing four 1/4-20 nuts inside the unit from captive studs and four #6-32 machine
screws on the back of the unit. This is a complicated procedure best left to the Dishtronix factory. However,
it is possible to blow compressed air through the heat exchanger by removing the rear fans if necessary.

 CAUTION! Do NOT attempt any service procedure on this unit until AC line
Power has been removed!
 Warning: Fans are thermostatically controlled and may start at any time.

5.1.1 Optional Rear Fan Filters

The optional rear fan filter kit should be fitted if operation in a dusty environment is anticipated. The filters
reduce the cooling capacity somewhat, and also muffle the fan noise slightly. Consider fitting the optional
high capacity fan kit if installing the filters.

To clean the filters, pry off fan cover and remove and wash filters in a mild detergent solution. Let filter
elements air dry before reinstalling. Do not use compressed air on filter elements.

5.1.2 External Appearance and Care

The external case of the amplifier may be wiped cleaned with a damp cloth. In case of extreme grime
accumulation, a very mild detergent solution may be used, followed by a few wipes with a clean damp cloth.

Caution! Before cleaning the unit, be certain to disconnect the AC Mains Supply!

5.1.3 Fan Replacement

The primary cooling fans are located at the front of the heat exchanger inside the top of the RF deck and may
be replaced by removing two #6-32 machine screws and lock washers on each fan.

The unit is equipped with a redundant set of fans on the external rear of the unit which can be replace by
removing four #6-32 nuts and lock washers on each fan from the captive mounting studs. Replace the cooling
fan with one of the same type, manufacturer, and rating. Do not forget to reconnect the fan power supply!
Running this amplifier with the fans disconnected will void the warranty.

CAUTION! Fans run on 110VAC. Disconnect unit from AC Mains Power before attempting
to service the fans!

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 55 of 63

5.1.4 Optional PIN Diode T/R System Receiver Protection Fuse Replacement
The DX2400L1 PIN Diode T/R System incorporates a 2A micro-miniature fuse on the T/R system PCB.
This fuse is intended to blow and protect the receiver front-end in event of failure of one of the PIN diodes
in the receiver blocking path or associated bias blocking supply. A second 1/4A micro-miniature fuse is
intended to blow in event of too much current in the transmitting PIN diode or failure in the bias system.
Failure in the digital sequencing logic can also cause these fuses to blow.

The PIN Diode T/R System is bypassed by relays unless the RF deck is in the actual OPERATE mode.
This is the small click that can be heard the instant the BYPASS indicator is extinguished. If the receiver
suddenly becomes quiet, and signals appear weaker when the RF Deck is in OPERATE, this 2A micro-
miniature fuse may be defective. Repeated fuse failure may be indicative of a hardware failure or problem
in the installation and keying system.

The T/R PCB is located on the bottom of the RF deck chassis.

DANGER! Up to 1200VDC exists on the PIN Diode T/R PCB.

HIGH VOLTAGES ARE POTENTIALLY LETHAL.

NEVER OPERATE THIS UNIT WITH THE CABINET OPEN.

NEVER ATTEMPT SERVICE OF THIS UNIT WHILE POWER IS APPLIED.

DO NOT ATTEMPT TO SERVICE THIS UNIT UNLESS YOU ARE
PROPERLY TRAINED AND TECHNICALLY QUALIFIED TO DO SO.
PLEASE CONTACT THE DISHTRONIX SERVICE DEPARTMENT
PRIOR TO ATTEMPTING ANY SERVICE ACTIVITY.

PROPERLY DISCHARGE ELECTROLYTIC CAPACITORS BEFORE

TOUCHING UNIT, EVEN IF IT HAS BEEN UNPOWERED FOR SOME TIME.
CAPACITORS HOLD VOLTAGE CHARGE FOR A LONG PERIOD OF TIME.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 56 of 63

5.2 Factory Service
In the very rare circumstance that this unit requires factory service, first contact Dishtronix for a Return
Material Authorization (RMA) number. The preferred means of contact is through email or telephone.
Be certain to include a description of your station and antenna setup, the specific problem, what the unit
was doing at the time of the problem, and a description of the service you wish performed. Include your
name, address, telephone number, email address, and fax number (if applicable). Pack the unit in the original
box and packing material. All shipments must be fully insured and freight prepaid at the customer’s expense.
No COD shipments will be accepted.

Generally, it is not necessary to return the power supply unit or accessories, if only the amplifier RF deck
requires service. Should you need to return the heavy power supply, consult the Power Supply manual for
specific instructions on retuning that unit.

5.3 Factory Notes

10/02/2008 Some RF decks (S/N below 0011) were constructed with 3dB attenuators instead of 2dB
attenuators now used in the second stage step attenuator circuit.

Factory Power Measurements specific to S/N: _________:

Frequency Drive (W) Output (W)
(MHz)
1.9
3.8
7.15
10.1
14.2
18.1
21.3
24.9
28.5

Factory Installed Options:

Pin Diode T/R System
SO2R

Transistor Code: _______

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 57 of 63

 LEGAL DISCLAIMER & WARRANTY

Dishtronix, Inc., an Ohio based corporation, does not warrant or guarantee this product to be suitable for any
purpose whatsoever. Purchaser assumes all risk and liability for installation and use of this product, and
agrees to indemnify and hold Dishtronix, Inc. harmless for any liability including real and or consequential
damages arising from the use or misuse of this product. No agent, employee, or principal of Dishtronix, Inc.
is authorized to make any such claims, warranties, or guarantees.

Dishtronix, Inc. warrants to the original purchaser that the unit is free from material defects for a period of
1-year from the date of purchase. RF power transistors are not covered by warranty. Purchaser must obtain a
RMA authorization, provide a dated copy of the original receipt, and return the unit with shipping prepaid to
Dishtronix, Inc., following the directions included on the RMA form. Dishtronix will, at its sole discretion,
repair or replace the unit. This warranty does not apply to products which have been misused, modified,
improperly installed, hit by lightning, or physically damaged by circumstances beyond the control of
Dishtronix, Inc.

In no event shall Dishtonix, Inc. liability exceed the purchase price of the unit. Some states do not allow
limitations on liability. If you are unwilling to abide by the terms of this agreement, you must immediately
contact Dishtronix to arrange for the return of the unit in unused condition.

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 58 of 63

 5. NOTES

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 59 of 63

Figure X: Data Cable Schematics

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 60 of 63

Figure X: Data Cable Schematics (continued)

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 61 of 63

Figure X: Data Cable Schematics (continued)

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 62 of 63

 Printed in the United States of America
Copyright 2006, 2008, 2010, 2015 by Dishtronix, Inc.
ALL RIGHTS RESERVED

No part of this document may be copied, reproduced, transmitted, or used,

without the express written permission of Dishtronix, Inc.

Information, theory, techniques, processes, features, and technology featured

in this manual are covered by one or more issued or pending U.S. patents.

15.5.8.1

Dishtronix, Inc. DX2400L1 Manual 13.5.7.1 Page 63 of 63