Niu 2013
Niu 2013
pubs.acs.org/IECR
ABSTRACT: A comprehensive process model is developed to simulate municipal solid waste (MSW) gasification in a bubbling
fluidized bed using an Aspen Plus simulator. The model is based on a combination of modules that the Aspen Plus simulator
provides, representing the three stages of gasification (devolatilization, partial oxidation, and steam reforming). The restricted
equilibrium method is used to correct the deviation caused by uncompleted equilibrium of gasification system. Effects of
operating parameters, including gasification temperature, equivalence ratio (ER), oxygen percentage in the enriched air (OP),
MSW moisture content, and steam/MSW ratio (S/M), on the syngas composition and gasifier efficiency are analyzed. Higher
temperature favors the production of H2 and CO and leads to higher gasification efficiency. Increasing ER improves the CO yield
and the carbon conversion of MSW at lower ERs. The optimal value of ER for air gasification of MSW in this study is found to be
0.35. The use of enriched air elevates syngas heating value and gasification efficiency by increasing the concentration of
combustible components, but shows little improvement at temperatures higher than 900 °C. Higher moisture content degrades
the syngas quality and cold gas efficiency. Steam injection results in higher H2/CO ratio and gasification efficiency. Optimal S/M
value shifts from 0.5 to 1.0 with an increase in OP from 21% to 100%.
© 2013 American Chemical Society 14768 dx.doi.org/10.1021/ie400026b | Ind. Eng. Chem. Res. 2013, 52, 14768−14775
Industrial & Engineering Chemistry Research Article
Table 1. Description of Aspen Plus Unit Operation Blocks Table 2. Gasification Reactions
Aspen reaction heat of reactiona
Plus number reaction (MJ/kmol) reaction name
block
type block ID description (R1) C + 0.5O2 → CO −111 char partial
combustion
RStoic DRIER stoichiometric reactor − reduces the moisture (R2) CO + 0.5O2 → CO2 −283 CO partial
content of MSW combustion
RYield DECOMP yield reactor − converts nonconventional MSW (R3) H2 + 0.5O2 → H2O −242 H2 partial
into conventional components based on mass combustion
balance
(R4) C + CO2 ↔ 2CO +172 Boudouard
COMBUST Gibbs free-energy reactor − simulates the partial
oxidation (R5) C + H2O ↔ CO + +131 water-gas
H2
RGibbs GASIF Gibbs free-energy reactor − restricts chemical
equilibrium of specified reactions to simulate (R6) CO + H2O ↔ CO2 −41 water-gas shift
the gasification + H2
Flash2 GAS-SEP separator − separates the dried MSW from the (R7) CH4 + H2O ↔ CO +206 steam-methane
moist gas by flashing + 3H2 reforming
Sep ASH-SEP separator − separates gases from ash by (R8) CH4 + 2H2O ↔ +165 steam-methane
specifying split fractions CO2 + 4H2 reforming
a
Heats of reactions at standard temperature (25 °C).
Figure 4. Effect of gasification temperature on syngas LHV, CCE, and Figure 6. Effect of ER on syngas LHV, CCE, and CGE.
CGE.
quality and affected the CGE, the CGE would first rise due to
3.2. Effect of Equivalence Ratio (ER). The equivalence the increasing amount of syngas yield and then decrease with
ratio (ER) is one of the most important operating parameter increasing ER. The optimum ER was found to be 0.35, where
for syngas production.4 Figure 5 presents the variation of the CGE reached a maximum of 86.8%. Recent experimental
studies on ER show similar variation trend with the simulation.
Caballero et al.24 investigated the effect of bed height and air
ER on the air gasification of dried sewage sludge in bubbling
fluidized bed. They found that, with increasing ER, the
concentrations of H2, CO, and CH4 decreased while that of
CO2 increased. Arena et al.25 studied fluidized bed gasification
of five alternative waste-derived fuels obtained from MSW and
also found similar changes in gas composition with increasing
ER.
3.3. Effect of Oxygen Percentage in the Enriched Air.
The use of enriched air is effective for reducing the nitrogen
dilution effect and achieving medium heating value gas.24
Influence of oxygen percentage in the enriched air (OP) on the
syngas composition is given in Figure 7. The H2 concentration
reactants. The partial combustions (reactions R1−R3) are Particularly, it should be noticed that OP has a significant effect
improved and more CO, CO2, and H2O are produced in the on CGE only up to 900 °C, after which point little effect has
combustion section. A higher concentration of CO2 and H2O been found for CGE increasing. The slight decrease of CGE at
favors the forward Boudouard reaction (reaction R4), the 1000 °C results from the synthetical effect of decreasing syngas
water-gas reaction (reaction R5), and steam-methane reforming yield and increasing LHV with OP. For lower temperatures, the
reaction (reaction R7), eventually leading to the increase of H2 increase of OP could achieve an evident improvement in
and CO concentration. The change of CO2 concentration combustible component, leading to a greater increase in CGE.
could be ascribed to the comprehensive effect of combustion For example, at 500 °C, the CGE increased from 30.4% to
and reforming reactions (reactions R2, R4, R6, and R8). The 65.3% with OP. With regard to temperatures of >900 °C, as
increasing trend of CH4 is mainly related to the decrease of shown in Figure 9, the quality of syngas was already very high
nitrogen in the produced syngas. As shown in Figure 8, the when OP was 21%, leaving little room for improvement.
3.4. Effect of MSW Moisture Content. Figure 10 presents
the dependence of the syngas composition on the varying
LHV value of syngas and the CCE value both increased greatly
with increasing OP and reached the maximum values (12.2 MJ/
Figure 10. Effect of MSW moisture content on syngas composition.
kg and 81.2%, respectively) when OP = 100%. Yoon et al.26
compared the syngas produced from gasification of biodiesel
byproduct with air and oxygen. They also discovered that the MSW moisture content. The moisture level was varied over a
syngas LHV and carbon conversion using the oxygen agent was realistic range for MSW (5%−50%). It can be seen that rising
higher than using air. Huynh et al. investigated the character- moisture content increased the H2 concentration slightly, from
istics of a biomass gasification system using oxygen-enriched air 22.4% to 26.4%, but decreased the CO concentration sharply,
and steam. The results indicated that oxygen-enriched air from 22.3% to 7.8%. The CO2 concentration increased
gasification favors the production of combustible gas remarkably, from 6.8% to 14.8%, while the CH4 concentration
components, including H2, CO, and CH4.27 decreased slowly at a low level (max. 2.1%). Higher moisture
Figure 9 shows that, consistent with the changes in gas content favors the reactions involving H2O (reactions R5−R8),
composition and LHV, the CGE value increased with OP. especially the water-gas shift reaction.28 CO and CH4 is shifted
and reformed with H2O producing CO2 and H2, causing a
decrease in CO and an increase in CO2. Although CH4 could
be reformed with H2O producing CO in reaction R7, the CH4
concentration is too low to change the decreasing trend of CO.
The effect of MSW moisture content on gasification perform-
ance is shown in Figure 11. The LHV value of syngas decreased
significantly, from 6.0 MJ/m3 to 4.0 MJ/m3, because of the
continuous decline of CO and CH4. The CCE and CGE also
decreased from 61.5% to 41.9% and from 64.2% to 39.5%,
respectively, as the MSW moisture content increased from 5%
to 50%. Meanwhile, more heat input to the gasifier would be
needed for turning liquid water into superheated steam. Since
increasing the moisture content degrades gasifier performance
and causes greater energy consumption, the input MSW should
be predried for optimal use.
3.5. Effect of Steam/MSW Ratio. Influence of S/M on
syngas composition is shown in Figure 12. Compared with the
results in Figure 10, it can be seen that steam injection caused a
greater increase in H2 yield than adding an equal amount of
Figure 9. Effect of OP on CGE for the complete temperature range. bound moisture into MSW directly. Given that H2O enters the
14773 dx.doi.org/10.1021/ie400026b | Ind. Eng. Chem. Res. 2013, 52, 14768−14775
Industrial & Engineering Chemistry Research Article
LHV and CCE. The LHV of syngas first increased slightly from
6.0 MJ/m3 to 6.3 MJ/m3 and then decreased with S/M. The
CCE kept increasing until reaching a maximum value of 71.4%
for S/M = 0.5. Steam injection could adjust the H2/CO ratio of
syngas by the combination of the water-gas reaction (reaction
R5) and water-gas shift reaction (reaction R6). Increasing the
amount of steam shifts reactions R5 and R6 toward the right
and results in an increase of H2 and CO2 concentration and a
decrease in CO concentration. The presence of peak values for
LHV and CCE could be attributed to the changes in syngas
composition and syngas yield.
The variation of CGE as a function of S/M with different
OPs is shown in Figure 14. For a specified OP, the CGE value
Figure 11. Effect of MSW moisture content on syngas LHV, CCE, and
CGE.
4. CONCLUSIONS
Simulation of municipal solid waste (MSW) gasification in a
bubbling fluidized bed is performed using Aspen Plus. The
effect of gasification temperature, equivalence ratio (ER),
oxygen percentage in the enriched air (OP), moisture content,
and steam/MSW ratio (S/M) on the composition of syngas,
lower heating value (LHV), carbon conversion efficiency
(CCE), and cold gas efficiency (CGE) has been discussed.
The gasification temperature is found to have a strong influence
on the syngas composition. Increasing the temperature
Figure 13. Effect of S/M on syngas LHV and CCE. improves gasifier performance, enhancing the production of
14774 dx.doi.org/10.1021/ie400026b | Ind. Eng. Chem. Res. 2013, 52, 14768−14775
Industrial & Engineering Chemistry Research Article
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*Tel.: +86-25-83794744. Fax: +86-25-83795508. E-mail (20) Lv, P. M.; Xiong, Z. H.; Chang, J.; Wu, C. Z.; Chen, Y.; Zhu, J.
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