R-240C

SERVICE MANUAL
S6902R240CPJ/

MICROWAVE OVEN

R-240C
COOK

MODEL
DEF
KG QTY CHECK

1. Steak /
Chops
2. Roast
Meat
3. Poultry
4. Chicken EASY
Pieces DEFROST

REHEAT

DINNER
PLATE
BEVERAGE

COOKING

FRESH VEGETA
BLES
FROZEN VEGETA
BLES

JACKET POTATO
RICE PASTA

POWER
LEVEL TIMER
CLOCK
STOP
CLEAR INSTANT
COOK
START

In interests of user-safety the oven should be restored to its original

condition and only parts identical to those specified should be used.

TABLE OF CONTENTS
CAUTION, MICROWAVE RADIATION ................................................................................................................. 1
WARNING .............................................................................................................................................................. 1
PRODUCT SPECIFICATIONS ............................................................................................................................. 2
GENERAL INFORMATION .................................................................................................................................... 2
APPEARANCE VIEW ........................................................................................................................................... 3
OPERATION SEQUENCE .................................................................................................................................... 4
FUNCTION OF IMPORTANT COMPONENTS .................................................................................................... 5
SERVICING ........................................................................................................................................................... 6
TEST PROCEDURE ............................................................................................................................................. 8
TOUCH CONTROL PANEL ................................................................................................................................. 14
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ............................................................... 18
MICROWAVE MEASUREMENT ........................................................................................................................ 24
WIRING DIAGRAM ............................................................................................................................................. 25
PICTORIAL DIAGRAM ....................................................................................................................................... 26
CONTROL PANEL CIRCUIT ............................................................................................................................... 27
PRINTED WIRING BOARD ................................................................................................................................. 28
PARTS LIST ....................................................................................................................................................... 29

SHARP CORPORATION
R-240C
 R-240C

SERVICE MANUAL

MICROWAVE OVEN
PRODUCT SPECIFICATIONS
R-240C

GENERAL IMPORTANT INFORMATION

APPEARANCE VIEW
This Manual has been prepared to provide Sharp Corp. Service
engineers with Operation and Service Information.

It is recommended that service engineers carefully study the OPERATING SEQUENCE

entire text of this manual, so they will be qualified to render
satisfactory customer service.

CAUTION FUNCTION OF IMPORTANT

MICROWAVE RADIATION COMPONENTS
DO NOT BECOME EXPOSED TO RADIATION FROM
THE MICROWAVE GENERATOR OR OTHER PARTS
CONDUCTING MICROWAVE ENERGY. SERVICING AND
TROUBLESHOOTING CHART
Service engineers should not be exposed to the microwave
energy which may radiate from the magnetron or other
microwave generating devices if it is improperly used or
connected. All input and output microwave connections, TEST PROCEDURE
waveguides, flanges and gaskets must be secured. Never
operate the device without a microwave energy absorbing
load attached. Never look into an open waveguide or
antenna while the device is energized. TOUCH CONTROL PANEL
ASSEMBLY

WARNING
COMPONENT REPLACEMENT
Never operate the oven until the following points are ensured.
AND ADJUSTMENT PROCEDURE
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped. MICROWAVE MEASUREMENT
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained
service engineers.
All the parts marked "*" on parts list are used at voltages more WIRING DIAGRAM
than 250V.
Removal of the outer wrap gives access to potentials above
250V.
PARTS LIST
All the parts marked "∆" on parts list may cause undue
microwave exposure, by themselves, or when they are dam-
aged, loosened or removed.

SHARP CORPORATION
OSAKA, JAPAN

1
R-240C

PRODUCT SPECIFICATIONS

ITEM DESCRIPTION
Power Requirements 230 - 240 Volts
50 Hertz
Single phase, 3 wire earthed
Power Consumption 1.2 kW
Power Output 800 watts nominal of RF microwave energy (IEC 705)
Operating frequency 2450 MHz
Case Dimensions Width 460 mm
Height 290 mm including foot
Depth 372 mm
Cooking Cavity Dimensions Width 314 mm
Height 216 mm
Depth 321 mm
Turntable diameter 295 mm
Control Complement Touch Control System
Timer (0 - 99 minutes 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
HIGH ............. Full power throughout the cooking time
MEDIUM HIGH .............. approx. 70% of FULL Power
MEDIUM ........................ approx. 50% of FULL Power
MEDIUM LOW ............... approx. 30% of FULL Power
LOW ............................... approx. 10% of FULL Power
EASY DEFROST pad
INSTANT ACTION pads
Number pads
POWER LEVEL pad
TIMER/CLOCK pad
STOP/CLEAR pad
INSTANT COOK/START pad
Set Weight (Approx.) 14 kg

GENERAL INFORMATION

WARNING
THIS APPLIANCE MUST BE EARTHED
IMPORTANT

THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

GREEN-AND-YELLOW : EARTH
BLUE : NEUTRAL
BROWN : LIVE

2
 R-240C

APPEARANCE VIEW
3 2 9 1
OVEN

11
8

10

7 4 12
4 5 6
1. Ventilation openings 7. Coupling
2. Oven lamp 8. Control panel
3. Door hinges 9. Waveguide cover
4. Door safety latches 10. Power supply cord
5. See through door 11. Turntable
6. Door seals sealing surfaces 12. Roller stay

TOUCH CONTROL PANEL

1. DIGITAL READOUT
2. INDICATOR 1
3. EASY DEFROST PAD COOK DEF KG QTY CHECK 2
Press to select the Easy Defrost menu.
1. Steak / Chops
4. INSTANT ACTION PADS 2. Roast Meat EASY
Press to cook or reheat 6 popular menus. 3. Poultry DEFROST 3
4. Chicken Pieces
5. NUMBER PADS
Press to enter cooking time, clock time, weight of
food. REHEAT
6. POWER LEVEL PAD
Press to select microwave power setting. DINNER PLATE BEVERAGE

If not pressed, HIGH is automatically selected.

COOKING
Press to alter the cooking result for automatic
operations. 4
7. TIMER/CLOCK PAD FRESH VEGETABLES FROZEN VEGETABLES

Press to set clock, timer, child lock or demonstra-

tion mode. JACKET POTATO RICE PASTA
8. STOP/CLEAR PAD
Press to clear during programming.
Press once to stop operation of oven during cook-
ing; press twice to cancel cooking programme. 5
9. INSTANT COOK/START PAD
Press once to cook for 1 minute at 100% or in-
POWER TIMER
crease by 1 minute multiples each time this pad is 6 LEVEL CLOCK 7
pressed during cooking.
STOP INSTANT COOK
Press to start oven after setting programmes. 8 CLEAR START 9

3
 R-240C

OPERATION SEQUENCE
OFF CONDITION The oven lamp remains on even if the oven door is
Closing the door activates all door interlock switches opened after the cooking cycle has been interrupted,
(1st. latch switch, 2nd. latch switch and stop switch). because the relay RY1 stays closed. Shown in the
display is the remaining time.
IMPORTANT
When the oven door is closed, the monitor switch contacts
6. MONITOR SWITCH CIRCUIT
(COM-NC) must be open.
When the microwave oven is plugged in a wall outlet, rated The monitor switch is mechanically controlled by oven
voltage is supplied to the noise filter and the control unit. door, and monitors the operation of the 1st and 2nd.
latch switches.
Figure O-1 on page 25 6-1 When the oven door is opened during or after the
cycle of a cooking program, the 1st. latch and stop
1. The display flashes "88:88". switch must open their contacts first. After that the
2. To set any programmes or set the clock, you must first contacts (COM-NC) of the monitor switch can be
touch the STOP/CLEAR pad. closed and the contacts (COM-NO) of the 2nd. latch
3. " : " appears in the display. switch can be opened.
NOTE: When the oven door is opened, the oven lamp 6-2. When the oven door is closed, the contacts (COM-
comes on at this time. NC) of the monitor switch must be opened and the
contacts (COM-NO) of the 2nd. latch switch must be
MICROWAVE COOKING CONDITION closed. After that the contacts of the 1st. latch switch
HIGH COOKING and stop switch are closed.
Enter a desired cooking time with the touching Time key 6-3. When the oven door is opened and the contacts of the
and start the oven with touching START key. 1st and 2nd latch switches and relay (RY2) remain
closed. The fuse M8A will blow, because the monitor
Function sequence switch is closed and a short circuit is caused.
Figure O-2 on page 25
MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW
CONNECTED COMPONENTS RELAY
COOKING
Oven lamp, Fan motor, Turntable motor RY1
When the microwave oven is preset for variable cooking
Power transformer RY2
power, rated voltage is supplied to the power transformer
intermittently within a 32-second time base through the
1. Rated voltage is supplied to the primary winding of the relay contact which is coupled with the current-limiting
power transformer. The voltage is converted to about relay. The following levels of microwave power are given.
3.3 volts A.C. output on the filament winding and high
voltage of approximately 2000 volts A.C. on the sec- SETTING; 32 sec. ON
ondary winding. HIGH
2. The filament winding voltage (3.3 volts) heats the 24 sec. ON 8 sec. OFF
magnetron filament and the high voltage (2000 volts) is MEDIUM HIGH Approx. 70%
sent to the voltage doubling circuit, where it is doubled
18 sec. ON 14 sec. OFF
to negative voltage of approximately 4000 volts D.C.. MEDIUM Approx. 50%
3. The 2450 MHz microwave energy produced in the
12 sec. ON 20 sec. OFF
magnetron generates a wave length of 12.24 cm. This Approx. 30%
MEDIUM LOW
energy is channelled through the waveguide (transport
channel) into the oven cavity, where the food is placed 6 sec. ON 26 sec. OFF
LOW Approx. 10%
to be cooked.
4. When the cooking time is up, a signal tone is heard and
the relays RY1+RY2 go back to their home position. NOTE: The ON/OFF time ratio does not exactly corre-
The circuits to the oven lamp, power transformer, fan spond to the percentage of microwave power,
motor and turntable motor are cut off. because approx. 2 seconds are needed for heat-
5. When the door is opened during a cook cycle, the ing up the magnetron filament.
switches come to the following condition.
CONDITION
DURING DOOR OPEN
SWITCH CONTACT COOKING (NO COOKING)
1st. latch switch COM-NO Closed Open
2nd. latch switch COM-NO Closed Open
Monitor switch COM-NC Open Closed
Stop switch COM-NO Closed Open
The circuits to the power transformer, fan motor and
turntable motor are cut off when the 1st. latch switch,
2nd. latch switch, and stop switch are made open.

4
 R-240C

FUNCTION OF IMPORTANT COMPONENTS

DOOR OPEN MECHANISM THERMAL CUT-OUT 125˚C (OVEN)
The door is opened by pulling the door, refer to the Figure The thermal cut-out located on the top of the oven cavity
D-1. is designed to prevent damage to the oven if the foods in
Latch Heads the oven catch fire due to over heating produced by
Latch Hook improper setting of cook time or failure of control unit.
Under normal operation, the thermal cut-out remains
2nd. Latch closed. However, when abnormally high temperatures are
Switch reached inside the oven cavity, the thermal cut-out will
Stop open at 125˚C, causing the oven to shut down. The
Switch defective thermal cut-out must be replaced with a new
one.

Monitor THERMAL CUT-OUT 95˚C (MAGNETRON )

1st. Latch Switch
Door Switch The thermal cut-out located on the top of the oven cavity
is designed to prevent damage to the magnetron if an over
heated condition develops in the tube due to cooling fan
Figure D-1. Door Open Mechanism
failure, obstructed air guide, dirty or blocked air intake, etc.
Under normal operation, the thermal cut-out remains
1ST. LATCH SWITCH, 2ND. LATCH SWITCH AND
closed. However, when abnormally high temperatures are
STOP SWITCH reached to the thermal cut-out, it will open at 95˚C,
1. When the oven door is closed, the contacts (COM-NO) causing the oven to shut down. When the magnetron has
must be closed. cooled to 75˚C, the thermal cut-out closes and cook cycle
2. When the oven door is opened, the contacts (COM- will resume.
NO) must be opened.
NOISE FILTER
MONITOR SWITCH The noise filter prevents the radio frequency interference
1. When the oven door is closed, the contacts (COM-NC) that might flow back in the power circuit.
must be opened.
2. When the oven door is opened, the contacts (COM- TURNTABLE MOTOR
NC) must be closed. The turntable motor drives the roller stay to rotate the
3. If the oven door is opened and the contacts (COM-NO) turntable.
of the 1st latch switch, 2nd latch switch and relay (RY2)
fail to open, the fuse blows simultaneously with closing
FAN MOTOR
the contacts (COM-NC) of the monitor switch.
The fan motor drives a blade which draws external cool air.
CAUTION: BEFORE REPLACING A FUSE TEST THE This cool air is directed through the air vanes surrounding
1ST LATCH SWITCH, 2ND LATCH SWITCH, the magnetron and cools the magnetron. This air is chan-
MONITOR SWITCH, MONITOR RESISTOR nelled through the oven cavity to remove steam and
AND RELAY (RY2) FOR PROPER OPERA- vapours given off from the heating foods. It is then ex-
TION. (REFER TO CHAPTER "TEST PRO- hausted through the exhausting air vents at the oven
CEDURE".) cavity.

MONITOR RESISTOR 0.8Ω 20W

The monitor resistor prevents the fuse bursting when
the fuse blows due to the operation of the monitor
switch.

FUSE
1. The fuse blows when the contacts (COM-NO) of the 1st
latch switch, 2nd latch switch and relay (RY2) remain
closed with the oven door open and when the monitor
switch closes.
2. If the wire harness or electrical components are short-
circuited, the fuse M8A blows to prevent an electric
shock of fire hazard.

HIGH VOLTAGE FUSE

The high voltage fuse blows when the high voltage rectifier
or the magnetron is shorted.

5
 R-240C

SERVICING

WARNING TO SERVICE PERSONNEL

Microwave ovens contain circuitry capable of producing very high voltage and current, contact with any part of the
high voltage circuit will result in electrocution. High voltage capacitor, Power transformer, Magnetron, High voltage
rectifier assembly, High voltage fuse, High voltage harness.

REMEMBER TO CHECK 3D REMEMBER TO CHECK 4R

1) Disconnect the supply. 1) Reconnect all leads removed from components

2) Door opened, and wedged open. during testing.
3) Discharge high voltage capacitor. 2) Replace the outer case (cabinet).
3) Reconnect the supply.
WARNING: AGAINST THE CHARGE OF THE 4) Run the oven. Check all functions.
HIGH-VOLTAGE CAPACITOR
Microwave ovens should not be run empty. To test for
The high-voltage capacitor remains charged about the presence of microwave energy within a cavity,
60 seconds after the oven has been switched off. place a cup of cold water on the oven turntable, close
Wait for 60 seconds and then short-circuit the the door and set the power level to HIGH. And set the
connection of the high-voltage capacitor (that is, of microwave timer for two (2) minutes. When the two
the connecting lead of the high-voltage rectifier) minutes has elapsed (timer at zero) carefully check
against the chassis with the use of an insulated that the water is now hot. If the water remains cold carry
screwdriver. out 3D checks and re-examine the connections to the
component being tested.
Sharp recommend that wherever possible fault-finding
is carried out with the supply disconnected. It may in,
some cases, be necessary to connect the supply after
the outer case has been removed, in this event carry out
3D checks and then disconnect the leads to the primary
of the power transformer. Ensure that these leads
remain isolated from other components and the oven
chassis. (Use insulation tape if necessary.) When the
testing is completed carry out 3D checks and reconnect
the leads to the primary of the power transformer.

When all service work is completed and the oven is fully assembled, the microwave power output should be
checked and microwave leakage test should be carried out.

TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to IMPORTANT: If the oven becomes inoperative because
follow the Sequence of Operation in performing the checks. of a blown fuse M8A in the 1st. latch switch
Many of the possible causes of trouble will require that a - 2nd. latch switch - relay RY2 - monitor
specific test be performed. These tests are given a proce- switch - monitor resistor circuit, check the
dure letter which will be found in the "Test 1st. latch switch, 2nd. latch switch, moni-
Procedure"section. tor switch, relay RY2 and monitor resistor
before replacing the fuse M8A.

6
 R-240C

CK = Check / RE = Replace

TEST PROCEDURE A B C CK D E E E E F G G H H I L N O RECK CKRECKCKCKCKCK J M K

TTHERMAL CUT-OUT 125˚C (OVEN)

POSSIBLE CAUSE
AND

THERMAL CUT-OUT 95˚C (MG)

DEFECTIVE PARTS

HIGH VOLTAGE CAPACITOR

H.V. RECTIFIER ASSEMBLY

SHORTED WIRE HARNESS

HOME FUSE OR BREAKER

MISADJUSTMENT SWITCH
TOUCH CONTROL PANEL

OPENED WIRE HARNESS

OVEN LAMP OR SOCKET

BLOCKED COOLING FAN

POWER TRANSFORMER

FOIL PATERN ON P.W.B.

BLOCKED VENTILATION
POWER SUPPLY CORD
HIGH VOLTAGE WIRE

MONITOR RESISTOR
2ND. LATCH SWITCH

TURNTABLE MOTOR
1ST. LATCH SWITCH

RELAY (RY-1, RY-2)

MONITOR SWITCH
STOP SWITCH

WALL OUTLET

NOISE FILTER
MAGNETRON

FAN MOTOR

FUSE M8A

H.V. FUSE
KEY UNIT
CONDITION PROBLEM
Home fuse blows when power
supply cord is plugged into wall
outlet.
FUSE M8A blows when power
supply cord is plugged into wall
outlet.
OFF "88:88" does not appear in dis-
CONDITION
play but power supply cord is
plugged into wall outlet.
Display does not operate prop-
erly when STOP/CLEAR pad
is touched.
Oven lamp does not light at
door opened. (Display ap-
pears.)
Oven does not start when the
START pad is touched. (Dis-
play appears)
Oven lamp does not light (Dis-
play appears.)
Fan motor does not operate.
(Display appears.)
Turntable motor does not op-
erate. (Display appears.)
Oven or any electrical parts
does not stop when cooking
time is 0 or STOP/CLEAR pad
ON
CONDITION
is touched.
Oven seems to be operating
but little or no heat is produced
in oven load. (Microwave
power level is set at HIGH)
Oven does not seems to be
operating properly when ME-
DIUM HIGH, MEDIUM, ME-
DIUM LOW or LOW is set.
(Oven operates properly at
HIGH and then the STOP/
CLEAR pad is touched the
oven stops.)
Oven goes into cook cycle but
shuts down before end of cook-
ing cycle.

7
R-240C

TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
A MAGNETRON TEST

NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL
WHILE THE OVEN IS IN OPERATION.

CARRY OUT 3D CHECKS.

Isolate the magnetron from the high voltage circuit by removing all leads connected to the filament
terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron
filament terminals, the meter should show a reading of less than 1 ohm.
To test for a short circuit filament to anode condition, connect ohmmeter between one of the filament
terminals and the case of the magnetron (ground). This test should be indicated an infinite resistance.
If a low or zero resistance reading is obtained then the magnetron should be replaced.

MICROWAVE OUTPUT POWER (1 litre water load)

The following test procedure should be carried out with the microwave oven in a fully assembled
condition (outer case fitted). Microwave output power from the magnetron can be measured by way
of IEC 705, i.e. it can be measured by using water load how much it can be absorbed by the water
load. To measure the microwave output power in the microwave oven, the relation of calorie and watt
is used. When P(W) heating works for t(second), approximately P x t/4.187 calorie is generated. On
the other hand, if the temperature of the water with V(ml) rises ∆T (˚C) during this microwave heating
period, the calorie of the water is V x ∆T.

The formula is as follows;

P x t / 4.187 = V x ∆ T P (W) = 4.187 x V x ∆T / t
Our condition for water load is as follows:
Room temperature..............around 20˚C Power supply Voltage.........Rated voltage
Water load.........1000 g Initial temperature...........10±2°C Heating time.........52 sec.
P = 80 x ∆ T

Measuring condition:
1. Container
The water container must be a cylindrical borosilicate glass vessel having a maximum material
thickness of 3 mm and an outside diameter of approximately 190 mm.
2. Temperature of the oven and vessel
The oven and the empty vessel are at ambient temperature prior to the start of the test.
3. Temperature of the water
The initial temperature of the water is (10±2)˚C.
4. Select the initial and final water temperature so that the maximum difference between the final
water temperature and the ambient temperature is 5˚C.
5. Select stirring devices and measuring instruments in order to minimize addition or removal of heat.
6. The graduation of the thermometer must be scaled by 0.1˚C at minimum and an accurate
thermometer.
7. The water load must be (1000±5) g.
8. “t” is measured while the microwave generator is operating at full power. Magnetron filament heat-
up time is not included.
NOTE: The operation time of the microwave oven is “t + 2” sec. 2 sec. is magnetron filament heat-
up time.
Measuring method:
1. Measure the initial temperature of the water before the water is added to the vessel.
(Example: The initial temperature T1 = 11˚C)
2. Add the 1 litre water to the vessel.
3. Place the load on the centre of the shelf.
4. Operate the microwave oven at HIGH for the temperature of the water rises by a value ∆ T of
(10 ± 2)˚C.
5. Stir the water to equalize temperature throughout the vessel.
6. Measure the final water temperature. (Example: The final temperature T2 = 21°C)
7. Calculate the microwave power output P in watts from above formula.

8
 R-240C

TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER

Initial temperature .................................................................................................. T1 = 11°C

Temperature after (52 + 2) = 54 sec. ..................................................................... T2 = 21°C
Temperature difference Cold-Warm.................................................................... ∆T1 = 10°C
Measured output power
The equation is “P = 80 x ∆T” ...................................................... P = 80 x 10°C = 800 Watts

JUDGMENT: The measured output power should be at least ± 15 % of the rated output power.

CAUTION: 1°C CORRESPONDS TO 80 WATTS. REPEAT MEASUREMENT IF THE POWER IS

INSUFFICIENT.

1000g

1000g
1000g

T1˚C T2˚C
Heat up for 54 sec.

B POWER TRANSFORMER TEST

WARNING: High voltages and large currents are present at the secondary winding and
filament winding of the power transformer. It is very dangerous to work near this
part when the oven is on. NEVER make any voltage measurements of the high-
voltage circuits, including the magnetron filament.

CARRY OUT 3D CHECKS.

Disconnect the leads to the primary winding of the power transformer. Disconnect the filament and
secondary winding connections from the rest of the HV circuitry. Using an ohmmeter, set on a low
range, it is possible to check the continuity of all three windings. The following readings should be
obtained:
a.Primary winding ............... 1.8 ohms approximately
b.Secondary winding ........... 132 ohms approximately
c.Filament winding .............. less than 1 ohm
If the reading obtained are not stated as above, then the power transformer is probably faulty and
should be replaced.
CARRY OUT 4R CHECKS.

C HIGH VOLTAGE RECTIFIER ASSEMBLY TEST

HIGH VOLTAGE RECTIFIER TEST

CARRY OUT 3D CHECKS.

Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier can be tested
using an ohmmeter set to its highest range. Connect the ohmmeter across the terminal B+C of the
high voltage rectifier and note the reading obtained. Reverse the meter leads and note this second
reading. The normal resistance is infinite in one direction and more than 100 kΩ in the other direction.
CARRY OUT 4R CHECKS. B C

HIGH VOLTAGE RECTIFIER

NOTE: FOR MEASUREMENT OF THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF

THE MEASURING INSTRUMENT MUST HAVE A VOLTAGE AT LEAST 6 VOLTS, BE-
CAUSE OTHERWISE AN INFINITE RESISTANCE MIGHT BE SHOWN IN BOTH DIREC-
TIONS.

9
R-240C

TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
D HIGH VOLTAGE CAPACITOR TEST
CARRY OUT 3D CHECKS.
A. Isolate the high voltage capacitor from the circuit.
B. Continuity check must be carried out with measuring instrument which is set to the highest
resistance range.
C. A normal capacitor shows continuity for a short time (kick) and then a resistance of about 10MΩ
after it has been charged.
D. A short-circuited capacitor shows continuity all the time.
E. An open capacitor constantly shows a resistance about 10 MΩ because of its internal 10MΩ
resistance.
F. When the internal wire is opened in the high voltage capacitor shows an infinite resistance.
G. The resistance across all the terminals and the chassis must be infinite when the capacitor is
normal.
If incorrect reading are obtained, the high voltage capacitor must be replaced.
CARRY OUT 4R CHECKS.

E SWITCH TEST
Isolate the switch to be tested and using an ohmmeter check between the terminals as described in
the following table.

CARRY OUT 3D CHECKS.

Table: Terminal Connection of Switch COM; Common terminal,
Plunger Operation COM to NO COM to NC NO; Normally open terminal
Released O.C. S.C. NC; Normally close terminal
Depressed S.C. O.C. S.C.; Short circuit
O.C.; Open circuit

If incorrect readings are obtained, make the necessary switch adjustment or replace the switch.

CARRY OUT 4R CHECKS.

F MONITOR RESISTOR TEST

CARRY OUT 3D CHECKS.
Disconnect the leads from the monitor resist. Using an ohmmeter and set on a low range. Check
between the terminals of the monitor resistor.
The resistance of monitor resistor is approx. 0.8 ohms.
If incorrect readings are obtained, replace the monitor resistor.
CARRY OUT 4R CHECKS.

G THERMAL CUT-OUT TEST

CARRY OUT 3D CHECKS.

Disconnect the leads from the terminals of the thermal cut-out. Then using an ohmmeter, make a
continuity test across the two terminals as described in the below.
CARRY OUT 4R CHECKS.
Table: Thermal Cut-out Test
Temperature of "ON" condition Temperature of "OFF" condition Indication of ohmmeter (When room
Parts Name (closed circuit). (open circuit). temperature is approx. 20˚C.)

Thermal cut-out 125˚C This is not resetable type. Above 125˚C Closed circuit

Thermal cut-out 95˚C Below 75˚C Above 95˚C Closed circuit.

If incorrect readings are obtained, replace the thermal cut-out.

An open circuit thermal cut-out (MG) indicates that the magnetron has overheated, this may be due

10
 R-240C

TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
to resistricted ventilation, cooling fan failure or a fault condition within the magnetron or HV circuit.
An open circuit temperature fuse (OVEN) indicates that the food in the oven cavity may catch fire, this
may be due to overheating produced by improper setting of the cooking time or failure of the control
panel.

H MOTOR WINDING TEST

CARRY OUT 3D CHECKS.

Disconnect the leads from the motor. Using an ohmmeter, check the resistance between the two
terminals as described in the table below.
Table: Resistance of Motor
Motors Resistance
Fan motor Approximately 390 ohms
Turntable motor Approximately 12 kohms

If incorrect readings are obtained, replace the motor.

CARRY OUT 4R CHECKS.

I FUSE M8A

CARRY OUT 3D CHECKS.

If the fuse M8A is blown when the door is opened, check the 1st latch switch, 2nd latch switch, monitor
switch, relay RY2 and monitor resistor.
If the fuse M8A is blown by incorrect door switching, replace the defective switch(es) and the fuse M8A.
If the fuse M8A is blown, there is a shorts or grounds in electrical parts or wire harness.
Check them and replace the defective parts or repair the wire harness.
CARRY OUT 4R CHECKS.
CAUTION: Only replace fuse with the correct value replacement.

J NOISE FILTER TEST

CARRY OUT 3D CHECKS.
Disconnect the leads from the terminals of the noise filter. Using an ohmmeter, check between the
terminals as described in the following table.
NOISE FILTER
N L
MEASURING POINT INDICATION OF OHMMETER LINE CROSS CAPACITOR FUSE
0.068µ/AC250V M8A
Between N and L Open circuit
Between terminal N and WHITE Short circuit
NOISE SUPPRESSION COIL
Between terminal L and RED Short circuit
LINE BYPASS LINE BYPASS
If incorrect readings are obtained, replace the noise filter unit. CAPACITOR
0.0022µ/AC250V
CAPACITOR
0.0022µ/AC250V

CARRY OUT 4R CHECKS. WHT RED

K HIGH VOLTAGE FUSE TEST

CARRY OUT 3D CHECKS.

If the high voltage fuse is blown, there could be a short in the high voltage rectifier or the magnetron.
Check them and replace the defective parts and the high voltage fuse.
CARRY OUT 4R CHECKS.
CAUTION: ONLY REPLACE HIGH VOLTAGE FUSE WITH THE CORRECT VALUE REPLACE-
MENT.

11
R-240C

TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
L TOUCH CONTROL PANEL ASSEMBLY TEST

The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a
voltmeter and ohmmeter.
In this service manual, the touch control panel assembly is divided into two units, Control Unit and
Key Unit, troubleshooting by unit replacement is described according to the symptoms indicated.
1. Key Unit.
The following symptoms indicate a defective key unit. Replace the key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
2. Control Unit.
The following symptoms indicate a defective control unit. Replace the control unit.
2-1 Programming problems.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 Display problems.
a) For a certain digit, all or some segments do not light up.
b) For a certain digit, brightness is low.
c) Only one indicator does not light up.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.

M KEY UNIT TEST

If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing
switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control
unit and make sure the door sensing switch is closed (either close the door or short the door stop
switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a
jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact.
If the control unit responds by clearing with a beep, the key unit is faulty and must be replaced. If the
control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond,
the above method may be used (after clearing the control unit) to determine if the control unit or key
pad is at fault.
G6 G5 G4 G3 G2 G1

BEVERAGE 6 2 JACKET EASY

G7 POTATO DEFROST

FROZEN POWER
G8 VEGETABLES 3 5 4 LEVEL

RICE TIMER FRESH STOP

G9 PASTA CLOCK 0 1 VEGETABLES CLEAR

DINNER INSTANT COOK

G10 9 8 7 PLATE START

N RELAY TEST

Remove the outer case and check voltage between Pin No 3 of the 2 pin connector (A) and common
terminal (lower terminal) of the relay (RY2) on the control unit with an A.C. voltmeter.
The meter should indicate 230 - 240 volts, if not check oven circuit.

12
 R-240C

TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER

RY1 and RY2 Relay Test

These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated Defective relay.
DC. voltage not indicated Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS

RY1 Approx. 15.0V D.C. Oven lamp / Turntable motor / Cooling fan motor
RY2 Approx. 14.0V D.C. Power transformer

O PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING

BOARD (PWB) IS OPEN

To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary
on the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide
given below for repair.

Problem: POWER ON, indicator does not light up.

STEPS OCCURANCE CAUSE OR CORRECTION

The rated voltage is not applied between Pin
1 No. 3 of the 2 pin connector (A) and the. Check supply voltage and oven power cord.
common terminal of the relay RY2.
The rated voltage is applied to primary side Low voltage transformer or secondary circuit defective.
2
of low voltage transformer. Check and repair.

3 Only pattern at "a" is broken. *Insert jumper wire J1 and solder.

4 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".

NOTE: At the time of making these repairs,

make a visual inspection of the varistor. 1 P 2
Check for burned damage and exam-
ine the transformer with tester for the a
RY2
presence of layer short-circuit (check T1 d (J1) c
primary coil resistance). If any abnor- b
mal condition is detected, replace the
VRS1

defective parts.

3 1
RY1
AC (N) FM TTM OL

13
 R-240C

TOUCH CONTROL PANEL ASSEMBLY

OUTLINE OF TOUCH CONTROL PANEL

The touch control section consists of the following units as 3) Power Source Circuit
shown in the touch control panel circuit. This circuit generates voltage necessary in the control
unit from the AC line voltage. In addition, the synchro-
(1) Key Unit nizing signal is available in order to compose a basic
(2) Control Unit standard time in the clock circuit.

The principal functions of these units and their related Symbol Voltage Application
signals are explained below. VC -5V LSI(IC1)

Key Unit 4) Relay Circuit

The key unit is composed of a matrix, signals generated in To drive the magnetron, fan motor, turntable motor and
the LSI are sent to the key unit through R81, R82, R83, light the oven lamp.
R90, R91 and R92.
When a key pad is touched, a signal is completed through 5) Buzzer Circuit
the key unit and passed back to the LSI through R60, R61, The buzzer is responsive to signals from the LSI to emit
R62, R63 to perform the function that was requested. audible sounds (key touch sound and completion
sound).
Control Unit
Control unit consists of LSI, ACL circuit, indicator circuit, 6) Synchronizing Signal Circuit
power source circuit, relay circuit, buzzer circuit and The power source synchronizing signal is available in
synchronizing signal circuit. order to compose a basic standard time in the clock
circuit. It accompanies a very small error because it
1) ACL works on commercial frequency.
This circuit generates a signal which resets the LSI to
the initial state when power is supplied. 7) Stop Switch (Door Sensing Switch)
A switch to “tell” the LSI if the door is open or closed.
2) Indicator Circuit
This circuit consists of 4-digits, 12-segments and 3-
common electrodes using a Liquid Crystal Display.

14
 R-240C

DESCRIPTION OF LSI
LSI(IZA906DR)
The I/O signal of the LSI(IZA906DR) are detailed in the following table.
Pin No. Signal I/O Description
1-12 SEG0-SEG11 OUT Segment data signal.
Connected to LCD.
The relation between signals are as follows:
LSI signal (Pin No.) LCD (Pin No.) LSI signal (Pin No.) LCD (Pin No.)
SEG 0 (1) .............................. S12 SEG 6 (7) ................................. S6
SEG 1 (2) .............................. S11 SEG 7 (8) ................................. S5
SEG 2 (3) .............................. S10 SEG 8 (9) ................................. S4
SEG 3 (4) ................................ S9 SEG 9 (10) ............................... S3
SEG 4 (5) ................................ S8 SEG 10 (11) ............................. S2
SEG 5 (6) ................................ S7 SEG 11 (12) ............................. S1

13 R60 IN Signal coming from touch key.

When either G10 line on key matrix is touched, a corresponding signal out of R81
-R83 and R90 - R92 will be input into R60. When no key is touched, the signal is
held at “H” level.
14 R61 IN Signal similar to R60.
When either G9 line on key matrix is touched, a corresponding signal will be input
into R60.
15 R62 IN Signal similar to R60.
When either G8 line on key matrix is touched, a corresponding signal will be input
into R60.
16 R63 IN Signal similar to R60.
When either G7 line on key matrix is touched, a corresponding signal will be input
into R60.
17 AIN0 IN To input signal which communicates the door open/close information to LSI.
Door close “H” level signal (0V). Door open “L” level (-5V).
18-20 AIN1-AIN3 IN Terminal to change functions according to the Model.
By using the A/D converter contained in the LSI, DC voltage in accordance with the
Model in operation is applied to set up its function.
21 VSS IN Power source voltage: -5V.
VSS voltage of power source circuit input.
22 R70 OUT Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay
OFF
(RY2). The signals holds “L” level H : GND
during microwave cooking and “H” P-HI
ON
L : -5V
level while not cooking. In other cook- OFF OFF
H : GND
ing modes (variable cooking) the sig-
P-70 24 sec. 8 sec.
nal turns to “H” level and “L” level in ON
L : -5V
repetition according to the power level.

0.12 sec.
23 PULSE OUT Signal to sound buzzer (2.0 kHz).
H : GND
A: key touch sound. A
L : -5V
B: Completion sound. 2.4 sec.
H : GND
B
L : -5V

24 R72 OUT Oven lamp, fan motor and turntable motor driving signal.
To turn on and off shut off relay (RY1). 20.0 msec.
H : GND
The square waveform voltage is deliv-
L : -5V
ered to the RY1 driving circuit and RY2 During cooking

control circuit.
25 R73 OUT Terminal not used.
26 INT2 IN Signal synchronized with commercial power source frequency.
This is the basic timing for time processing of LSI.
H : GND

L : -5V
20.0 msec

15
R-240C

Pin No. Signal I/O Description

27 R81 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal
while one of G6 line keys on key matrix is touched.
28 R82 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal
while one of G5 line keys on key matrix is touched.
29 R83 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal
while one of G4 line keys on key matrix is touched.
30 R90 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal
while one of G3 line keys on key matrix is touched.
31 R91 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal
while one of G2 line keys on key matrix is touched.
32 R92 OUT Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to R60 - R63 terminal
while one of G1 line keys on key matrix is touched.
33 XIN IN Internal clock oscillation frequency setting input.
The internal clock frequency is set by inserting the capacitor-resistor oscillation
circuit with respect to XOUT terminal.
34 XOUT OUT Internal clock oscillation frequency control output.
Output to control oscillation input of XIN.
35 RESET IN Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is supplied.
Temporarily set to “L” level the moment power is supplied, at this time the LSI is
reset. Thereafter set at “H” level.
36 HOLD IN/OUT Connected to GND.
37 VLC IN Signal synchronized with commercial power source frequency.
Signal similar to VSS.
38 COM1 OUT Common data signal: COM1.
Connected to LCD (Pin No. C1)
39 COM2 OUT Common data signal: COM2.
Connected to LCD (Pin No. C2)
40 COM3 OUT Common data signal: COM1.
Connected to LCD (Pin No. C3)
41 COM4 OUT Terminal not used.
42 VDD IN Power source voltage input terminal.
Connected to GND.

16
 R-240C

SERVICING
1. Precautions for Handling Electronic Components B. On some models, the power supply cord be-
This unit uses CMOS LSI in the integral part of the tween the touch control panel and the oven
circuits. When handling these parts, the following pre- proper is so long enough that they may be
cautions should be strictly followed. CMOS LSI have separated from each other. For those models,
extremely high impedance at its input and output therefore, it is possible to check and repair the
terminals. For this reason, it is easily influenced by the controls of the touch control panel while keeping
surrounding high voltage power source, static electric- it apart from the oven proper; in this case you
ity charge in clothes, etc., and sometimes it is not fully must short both ends of the door sensing switch
protected by the built-in protection circuit. (on PWB) of the touch control panel with a
In order to protect CMOS LSI. jumper, which brings about an operational state
1) When storing and transporting, thoroughly wrap that is equivalent to the oven door being closed.
them in aluminium foil. Also wrap PW boards con- As for the sensor-related controls of the touch
taining them in aluminium foil. control panel, checking them is possible if the
2) When soldering, ground the technician as shown in dummy resistor(s) with resistance equal to that
the figure and use grounded soldering iron and of the controls are used.
work table.
(2) Servicing the touch control panel with power
supply from an external power source:
approx. 1M ohm Disconnect the touch control panel completely from
the oven proper, and short both ends of the door
sensing switch (on PWB) of the touch control panel,
which brings about an operational state that is
2. Shapes of Electronic Components equivalent to the oven door being closed. Connect
an external power source to the power input termi-
nal of the touch control panel, then it is possible to
check and repair the controls of the touch control
panel; it is also possible to check the sensor-related
Transistor controls of the touch control panel by using the
2SA933S dummy resistor(s).
DTA143ES or KRA101M
CB
E DTD143ES or KRC243M
4. Servicing Tools
Tools required to service the touch control panel as-
3. Servicing of Touch Control Panel sembly.
We describe the procedures to permit servicing of the 1) Soldering iron: 30W
touch control panel of the microwave oven and the (It is recommended to use a soldering iron with a
precautions you must take when doing so. grounding terminal.)
To perform the servicing, power to the touch control 2) Oscilloscope: Single beam, frequency range: DC -
panel is available either from the power line of the oven 10MHz type or more advanced model.
itself or from an external power source. 3) Others: Hand tools
(1) Servicing the touch control panel with power
supply of the oven : 5. Other Precautions
CAUTION: 1) Before turning on the power source of the control
THE HIGH VOLTAGE TRANSFORMER OF THE unit, remove the aluminium foil applied for prevent-
MICROWAVE OVEN IS STILL LIVE DURING ing static electricity.
SERVICING AND PRESENTS A HAZARD . 2) Connect the connector of the key unit to the control
unit being sure that the lead wires are not twisted.
Therefore, when checking the performance of the
3) After aluminium foil is removed, be careful that
touch control panel, put the outer cabinet on the
abnormal voltage due to static electricity etc. is not
oven to avoid touching the high voltage trans-
applied to the input or output terminals.
former, or unplug the primary terminal (connector)
4) Attach connectors, electrolytic capacitors, etc. to
of the high voltage transformer to turn it off; the end
PWB, making sure that all connections are tight.
of such connector must be insulated with an insulat-
5) Be sure to use specified components where high
ing tape. After servicing, be sure to replace the
precision is required.
leads to their original locations.
A. On some models, the power supply cord be-
tween the touch control panel and the oven itself
is so short that the two can’t be separated. For
those models, check and repair all the controls
(sensor-related ones included) of the touch con-
trol panel while keeping it connected to the oven.

17
 R-240C

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

WARNING: Avoid possible exposure to microwave energy. Please follow the instructions
below before operating the oven.

1. Disconnect oven from power supply. 4. The door is bent or warped.

2. Visually check the door and cavity face plate for dam- 5. There are defective parts in the door interlock system.
age (dents, cracks, signs of arcing etc.). 6. There are defective parts in the microwave generating
and transmission assembly.
Carry out any remedial work that is necessary before 7. There is visible damage to the oven.
operating the oven.
Do not operate the oven if any of the following conditions Do not operate the oven:
exist; 1. Without the RF gasket (Magnetron).
1. Door does not close firmly. 2. If the wave guide or oven cavity are not intact.
2. Door hinge, support or latch hook is damaged. 3. If the door is not closed.
3. The door gasket or seal or damaged. 4. If the outer case (cabinet) is not fitted.

Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS’, when carrying out any
of the following removal procedures:

WARNING FOR WIRING

To prevent an electric shock, take the following and Oven cavity.
manners. 3) Sharp edge:
1. Before wiring, Bottom plate, Oven cavity, Weveguide flange,
1) Disconnect the power supply. Chassis support and other metallic plate.
2) Open the door and wedge the door open. 4) Movable parts (to prevent a fault)
3) Discharge the high voltage capacitor and wait for Fan blade, Fan motor, Switch.
60 seconds. 3. Do not catch the wire leads in the outer case cabinet.
2. Don't let the wire leads touch to the following parts; 4. Insert the positive lock connector certainly until its pin
1) High voltage parts: is locked. And make sure that the wire leads should
Magnetron, High voltage transformer, High volt- not come off even if the wire leads is pulled.
age capacitor, High voltage fuse and High voltage 5. To prevent an error function, connect the wire leads
rectifier assembly. correctly, referring to the Pictorial Diagram.
2) Hot parts:
Oven lamp, Magnetron, High voltage transformer

OUTER CASE REMOVAL

To remove the outer case proceed as follows. 6. Discharge the H.V. capacitor before carrying out any
1. Disconnect oven from power supply. further work.
2. Open the oven door and wedge it open. 7. Do not operate the oven with the outer case removed.
3. Remove the eight (8) screws from rear and along the N.B.; Step 1, 2 and 6 form the basis of the 3D checks.
side edge of case.
CAUTION: DISCHARGE HIGH VOLTAGE CAPACITOR
4. Slide the entire case back about 3cm to free it from
BEFORE TOUCHING ANY OVEN COMPO-
retaining clips on the cavity face plate.
NENT OR WIRING.
5. Lift the entire case from the oven.

POWER TRANSFORMER REMOVAL

1. CARRY OUT 3D CHECKS. 4. Disconnect the filament lead of the power transformer
2. Disconnect the wire leads (main wire harness and H.V. from high voltage capacitor.
fuse) from power transformer. 5. Remove the two (2) screws holding the transformer to
3. Disconnect the filament lead of power transformer from bottom plate and the two (2) screws from bottom plate.
the magnetron. 6. Remove the transformer.

18
 R-240C

HIGH VOLTAGE COMPONENTS REMOVAL

(HIGH VOLTAGE CAPACITOR, HIGH VOLTAGE RECTIFIER ASSEMBLY AND H.V. FUSE)

To remove the components, proceed as follows. 8. Disconnect the H.V. fuse from the high voltage capacitor.
1. CARRY OUT 3D CHECKS. 9. Now H.V. rectifier assembly, H.V. fuse and H.V. ca-
2. Disconnect the H.V. fuse from the power transformer. pacitor should be free.
3. Disconnect the H.V. wire of the H.V. rectifier assembly CAUTION: WHEN REPLACING HIGH VOLTAGE REC-
from the magnetron. TIFIER ASSEMBLY, ENSURE THAT THE
4. Remove one (1) screw holding capacitor holder to CATHODE (EARTH) CONNECTION IS SE-
oven cavity back plate. CURELY FIXED TO THE CAPACITOR
5. Disconnect the filament lead of the power transformer HOLDER WITH AN EARTHING SCREW.
from the H.V. capacitor.
6. Remove one (1) screw holding earth side terminal of high CAUTION: DO NOT REPLACE ONLY HIGH VOLTAGE
voltage rectifier assembly, and remove capacitor holder. RECTIFIER. WHEN REPLACING IT, RE-
7. Disconnect all the leads and terminals of high voltage PLACE HIGH VOLTAGE RECTIFIER AS-
rectifier assembly from high voltage capacitor. SEMBLY.

MAGNETRON REPLACEMENT
Removal three (3) screws.
1. CARRY OUT 3D CHECKS. 2. Re-connect the wire leads to the magnetron. Refer to
2. Disconnect the wire leads from the magnetron. "PICTORIAL DIAGRAM".
3. Carefully remove the three (3) screws holding the 3. Re-install the outer case and check that the oven is
magnetron to the waveguide flange. operating properly.
4. Lift up magnetron with care so that the magnetron
CAUTION: WHEN REPLACING THE MAGNETRON,
antenna is not hit by any metal object around antenna.
BE SURE THE R.F. GASKET IS IN PLACE
5. Now, the magnetron is free.
AND THE MAGNETRON MOUNTING
Re-install
SCREWS ARE TIGHTENED SECURELY.
1. Re-install the magnetron to the waveguide flange with

OVEN LAMP SOCKET REMOVAL

Oven lamp
socket
1. CARRY OUT 3D CHECKS.
2. Pull the wire leads from the oven lamp socket by Terminal
pushing the terminal hole of the oven lamp socket Wire lead
with the flat type small screw driver.
3. Tear the cushion from the light mount plate.
4. Bend the tab of the light mount plate holding the oven. Terminal hole
Flate type small
5. Lift up the oven lamp socket. screw driver
6. Now, the oven lamp socket is free.
Figure C-1. Oven lamp socket

POSITIVE LOCK® CONNECTOR REMOVAL Terminal

1. CARRY OUT 3D CHECKS.

2. Pushing the lever of positive lock® connector. Positive lock®
connector
3. Pull out the positive lock® connector. 1
Push
CAUTION: WHEN YOU (SERVICE ENGINEERS) CON-
NECT THE POSITIVE LOCK® CONNEC- Lever
TORS TO THE TERMINALS, CONNECT
THE POSITIVE LOCK® SO THAT THE LE-
VER FACE YOU (SERVICE ENGINEERS). 2
Pull down

Figure C-2 Positive lock® connector

19
 R-240C

POWER SUPPLY CORD REPLACEMENT

Removal Re-install
1. CARRY OUT 3D CHECKS. 1. Insert the moulding cord stopper of power supply cord
2. Remove the single (1) screw holding the green/yellow into the square hole of the oven cavity back plate,
wire to the oven cavity back plate. referring to the Figure C-3 (b).
3. Disconnect the leads of the power supply cord from the 2. Install the earth wire lead of power supply cord to the
noise filter, referring to the Figure C-3 (a). oven cavity back plate with one (1) screw and tight the
4. Release the moulding cord stopper of the power supply screw.
cord from the square hole of the oven cavity back plate, 3. Connect the brown and blue wire leads of power supply
referring to the Figure C-3 (b). cord to the noise filter correctly, referring to the Pictorial
5. Now, the power supply cord is free. Diagram.
Screw Power Supply Cord
Power Supply
Oven Cavity Cord
Back Plate Moulding
Green/Yelow Cord Stopper
Wire Brown Wire
Blue Wire Oven Cavity
Fuse Back Plate
Noise Filter

Square
Hole

Figure C-3 (a). Power Supply Cord Replacement Figure C-3 (b) Power Supply Cord Replacement

TURNTABLE MOTOR REPLACEMENT

Removal 9. Remove the O-ring and washer from the turntable

motor.
1. Disconnect the oven from the power supply.
10.Now, the turntable motor is free.
2. Remove the turntable and turntable support from the
oven cavity. Re-install
3. Turn the oven over. 1. Remove the any sharp edges on the turntable motor
4. Cut the four (4) bridges holding the turntable motor cover and the bottom plate with the cutting pliers.
cover to the bottom plate with the cutting pliers as 2. Re-install the O-ring.
shown in Figure C-4. 3. Apply the grease (Shinetsu silicone grease G-420 of
Sinetsu Chemical Co. Ltd. or Toray Silicone grease
CAUTION: DO NOT DROP THE TURNTABLE MOTOR
COVER INTO THE OVEN AFTER CUTTING SH-14 of Toray Silicone Co., Ltd.) to the O-ring and
the base of the turntable motor shaft as shown in
THE BRIDGES. BECAUSE IT WILL DAM-
Figure C-5.
AGE THE WIRE LEADS OF THE MOTOR
4. Re-install the turntable motor with the O-ring and
AND IT IS DIFFICULT TO REMOVE IT OUT
washer to the oven cavity with the single (1) screw.
OF THE OVEN.
5. Re-connect the wire leads to the turntable motor.
5. Remove the turntable motor cover from the bottom 6. Insert the tab of the turntable motor cover into the hole
plate. of the bottom plate as shown in Figure C-4.
6. Disconnect the wire leads from the turntable motor. 7. Re-install the turntable motor cover to the bottom plate
7. Remove the single (1) screw holding the turntable with one (1) screw XHTSD40P08RV0 or
motor to the oven cavity. XFPSD40P08K00 as shown in Figure C-4.
8. Remove the turntable motor from the oven cavity.
Washer
Screw; XHTSD40P08RV0 or
Tab Washer
XFPSD40P08K00
O-ring
Apply grease here
Cutting Pliers
Turnrable
Bridges Motor Cover Hole
Base of turntable
motor shaft O-ring

Turntable motor
Bottom Plate

Figure C-5. Washer and O-ring Installation and

Figure C-4. Turntable Motor Cover
Grease Applying.

20
 R-240C

FAN MOTOR REPLACEMENT

REMOVAL
1. CARRY OUT 3D CHECKS. 14. Remove the two (2) screws holding the fan motor to
2. Disconnect the wire leads from the fan motor. the fan duct.
3. Remove the one (1) screw holding the chassis support 15. Now, the fan motor is free.
to the oven cavity front plate.
4. Remove the chassis support . INSTALLATION
5. Release the filament lead of the power transformer and 1. Install the fan motor to the fan duct with the two (2)
the H.V. wire from the fan duct. screws.
6. Remove the one (1) screw holding the light mounting 2. Install the fan blade to the fan motor shaft according
plate to the oven cavity. to the following procedure.
7. Release the wire leads (to the oven lamp) from the hole 3. Hold the center of the bracket which supports the
of the fan duct. shaft of the fan motor on the flat table.
8. Remove the one (1) screw holding the fan duct to the 4. Apply the screw lock tight into the hole (for shaft) of the
waveguide flange. fan blade.
9. Release the fan motor assembly from the oven cavity. 5. Install the fan blade to the shaft of fan motor by
10.Remove the fan blade from the fan motor shaft accord- pushing the fan blade with a small, light weight, ball
ing to the following procedure. peen hammer or rubber mallet.
11.Hold the edge of the rotor of the fan motor by using a
pair of groove joint pliers. CAUTION:
• Do not hit the fan blade strongly when installed
CAUTION: because the bracket may be transformed.
• Make sure that any pieces do not enter the gap • Make sure that the fan blade rotates smooth
between the rotor and the stator of the fan after installed.
motor. Because the rotor is easy to be shaven • Make sure that the axis of the shaft is not
by pliers and metal pieces may be produced. slanted.
• Do not touch the pliers to the coil of the fan 6. Install the fan motor assembly to the oven cavity by
motor because the coil may be cut or injured. fitting the tabs of the fan duct into the holes of the oven
• Do not disfigure the bracket by touching with cavity and the waveguide flange.
the pliers. 7. Re-install the light mounting plate to the oven cavity
12 Remove the fan blade assembly from the shaft of the with the one (1) screw.
fan motor by pulling and rotating the fan blade with your 8. Insert the end of the chassis support into the slit of the
hand. oven cavity rear cabinet.
13 Now, the fan blade will be free. 9. Re-install the chassis support to the oven cavity front
CAUTION: plate with the one (1) screw.
• Do not re-use the removed fan blade be- 10. Install the filament lead and the H.V. wire into the hole
cause the hole (for shaft) may be larger than of the fan duct .
normal. 11. Re-install the wire leads (to the oven lamp) to the hole
of the fan duct.
12. Connect the wire leads to the fan motor, referring to
Rear View the pictorial diagram.
Side View
Coil Shaft
Groove joint pliers

Table Center of
Stator Shaft
These are the positions bracket
Gap Axis that should be pinched
Stator with pliers
Bracket Rotor
Rotor

CONTROL PANEL ASSEMBLY REMOVAL

1. CARRY OUT 3D CHECKS. NOTE: 1. Before attaching a new key unit, wipe off
2. Disconnect the leads and connectors from the control remaining adhesive on the control panel frame
unit. surfaces completely with a soft cloth soaked in
3. Remove the one (1) screw holding the chassis support alcohol.
2. When attaching the key unit to the control panel
to the front plate of the oven cavity.
frame, adjust the upper edge and right edge of
4. Remove the chassis support from the oven. the key unit to the correct position of control
5. Lift up the control panel and release it from the oven panel frame.
cavity. 3. Stick the key unit firmly to the control panel
6. Now, the control panel assembly is free. frame by rubbing with soft cloth not to scratch.
21
 R-240C

1ST. LATCH SWITCH, 2ND. LATCH SWITCH, STOP SWITCH AND MONITOR SWITCH REMOVAL

1. CARRY OUT 3D CHECKS. middle position. The stop switch and 2nd. latch switch
2. Disconnect wire leads from the switches and control are in the upper position.
panel. 2. Re-connect wire leads to each switch. Refer to chapter
3. Remove the control panel assembly from the oven "Pictorial Diagram".
cavity front flange. Refer to chapter "CONTROL PANEL 3. Secure latch hook (with two (2) mounting screws) to
ASSEMBLY REMOVAL". oven flange.
4. Remove two (2) screws holding latch hook to oven 4. Re-install the control panel assembly to the oven
flange. cavity front flange.
5. Remove latch hook assembly from oven flange. 5. Re-connect wire leads to the control unit. Refer to
6. To remove the secondary interlock switch. chapter "Pictorial Diagram".
6-1. Pull out the 1st. latch switch from the latch hook, by 6. Make sure that monitor switch is operating properly
pushing outward on the tab that is holding the switch. and check continuity of the monitor circuit. Refer to
But the switch will be caught by the bar of the latch chapter "Test Procedure", and Adjustment Procedure
hook. below. Latch Hook
6-2. Then pull out the switch while pushing the plunger of
the switch again. 2nd. Latch
Switch
6-3. Now the 1st. latch switch is free.
7. To remove the monitor switch, stop switch or 2nd. latch
Stop
switch. Pole Switch
7-1. With pushing outward on the tab that is holding the
switch, turn the switch so that the pole is an axis. a rd
7-2. Pull out the switch from the latch hook. Do not break Pole tw
Ou
Monitor Tab
the pole or tab of the latch hook. Switch
7-3. Now the switch is free. 1st. Latch
Switch Bar
Re-install Ou
Tab twa
1. Re-install each switch in its place. The 1st. latch switch rd
is in the lower position and the monitor switch is in the
Figure C-6. Latch Switch Removal

1ST. LATCH SWITCH, 2ND. LATCH SWITCH, STOP SWITCH AND MONITOR SWITCH ADJUSTMENT

1. CARRY OUT 3D CHECKS. should be less than 0.5mm.

If the 1st. latch switch, 2nd. latch switch, stop switch and 2. The 1st. latch switch, 2nd. latch switch and stop switch
monitor switch do not operate properly due to a interrupt the circuit before the door can be opened.
misadjustment, the following adjustment should be made. 3. The monitor switch contacts close when the door is
2. Loosen the two (2) screws holding the latch hook to the opened.
flange of the oven front face. 4. The contacts of 1st. latch switch, 2nd. latch switch and
3. With the door closed, adjust latch hook by moving it stop switch open within 1.6mm gap between right side
back and forth and up and down. In and out play of the of cavity face plate and door when door is open.
door allowed by the upper and lower position of the 5. Re-install outer case and check for microwave leak-
latch hook should be less than 0.5mm. The horizontal age around the door with an approved microwave
position of the latch hook should be adjusted so that the survey meter. (Refer to Microwave Measurement Pro-
monitor switch and the 2nd. latch switch are activated cedure.)
with the door closed. The vertical position of the latch Latch Heads
hook should be adjusted so that the stop switch and the
Latch Hook
1st. latch switch are activated with the door closed.
4. Secure the screws firmly.
2nd. Latch
5. Check the operation of all switches. If each switch has Switch
not activated with the door closed, loosen screw and
adjust the latch hook position. Stop
Switch
After adjustment, make sure of the following.
1. In and out play of the door remains less than 0.5mm
when in the latched position. First check upper position Monitor
1st. Latch Switch
of latch hook, pushing and pulling upper portion of door Door Switch
toward the oven face. Then check lower portion of the
latch hook, pushing and pulling lower portion of door
toward the oven face. Both results (play in the door) Figure C-7. Latch Switch Adjustments

22
 R-240C

DOOR REPLACEMENT
REMOVAL After any service, make sure of the following :
1. Disconnect the power supply cord. 1. Door latch heads smoothly catch latch hook through
2. Open the door slightly. latch holes and that latch head goes through center of
3. Insert a putty knife (thickness of about 0.5mm) into the latch hole.
gap between the choke cover and corner portion of 2. Deviation of door alignment from horizontal line of
door panel as shown in Figure C-8 to free engaging cavity face plate is to be less than 1.0mm.
parts. 3. Door is positioned with its face pressed toward cavity
4. Pry the principles of the lever and lift up the choke cover face plate.
by inserting a putty knife in order shown in figure C-8. 4. Check for microwave leakage around door with an
5. Release choke cover from door panel. approved microwave survey meter. (Refer to Micro-
6. Now choke cover is free. wave Measurement Procedure.)
9 0 Note: The door on a microwave oven is designed to act
8 q as an electronic seal preventing the leakage of
Choke Cover w
7
microwave energy from oven cavity during cook
2
cycle. This function does not require that door be
6 1
air-tight, moisture (condensation)-tight or light-
54 3
tight. Therefore, occasional appearance of mois-
Putty Knife
ture, light or sensing of gentle warm air movement
around oven door is not abnormal and do not of
Door Frame themselves, indicate a leakage of microwave en-
ergy from oven cavity.
Figure C-8. Door Disassembly Upper
7. Release two (2) pins of door panel from two (2) holes Pin Oven
Hinge
of upper and lower oven hinges by lifting up.
8. Now, door panel is free from oven cavity. Upper Oven
Hinge
9. Remove the four (4) screws holding the door panel to
door frame.
10.Release door panel from ten (10) tabs of door frame
and remove door frame by sliding the door panel
downward.
Door Panel
11.Now, door panel with sealer film is free.
12.Tear sealer film from door panel.
Lower Oven
13.Now, door panel is free. Hinge
14.Slide latch head upward and remove it from door frame
with releasing latch spring from door frame and latch Choke Cover
head.
15.Now, latch head and latch spring are free.
16.Remove door screen from door frame. Lower
Pin Oven
17.Now, door screen is free.
Hinge
RE-INSTALL
1. Re-install door screen to door frame.
2. Re-install latch spring to the head. Re-install latch
spring to the door frame. Re-install latch head to the Figure C-9. Door Replacement
door frame.
3. Re-install door panel to door frame by fitting ten (10) SEALER FILM
tabs of door frame to ten (10) holes of door panel. Installation
4. Hold the door panel to door frame with the four (4) 1. Put the adhesive tape on the backing film of the sealer
screws . film as shown in Fig. C-10.
5. Put sealer film on door panel. Refer to "Sealer Film" 2. Tear the backing film by pulling the adhesive tape.
and figure C-10, on how to handle the new film. 3. Put the pasted side of the sealer film on the door panel
6. Catch two (2) pins of door panel on two (2) hole of upper
Sealer film
and lower oven hinges. Backing film
7. Re-install choke cover to door panel by pushing.
Note: After any service to the door;
(A) Make sure that 1st. latch switch, 2nd. latch switch,
stop switch and monitor switch are operating Adhesive tape
properly. (Refer to chapter "Test Procedures".).
(B) An approved microwave survey meter should be
used to assure compliance with proper micro-
wave radiation emission limitation standards.
Figure C-10. Sealer film

23
 R-240C

MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch Recommended instruments are:
and door are completed individually or collectively, the NARDA 8100
following leakage test must be performed with a survey NARDA 8200
instrument and it must be confirmed that the result meets HOLADAY HI 1500
the requirements of the performance standard for micro- SIMPSON 380M
wave oven. 2. Place the oven tray into the oven cavity.
3. Place the load of 275 ± 15ml of water initially at 20
REQUIREMENT ± 5˚C in the centre of the oven tray. The water
The safety switch must prevent microwave radiation emis- container should be a low form of 600 ml beaker with
sion in excess of 5mW/cm2 at any point 5cm or more from inside diameter of approx. 8.5cm and made of an
external surface of the oven. electrically non-conductive material such as glass
or plastic.
The placing of this standard load in the oven is impor-
PREPARATION FOR TESTING:
tant not only to protect the oven, but also to insure that
Before beginning the actual test for leakage, proceed as any leakage is measured accurately.
follows; 4. Close the door and turn the oven ON with the timer set
1. Make sure that the test instrument is operating nor- for several minutes. If the water begins to boil before
mally as specified in its instruction booklet. the survey is completed, replace it with 275ml of cool
Important: water.
Survey instruments that comply with the requirement 5. Move the probe slowly (not faster that 2.5cm/sec.)
for instrumentations as prescribed by the performance along the gap.
standard for microwave ovens must be used for test- 6. The microwave radiation emission should be meas-
ing. ured at any point of 5cm or more from the external
surface of the oven.

SHARP

mW cm 2

mW cm 2

Microwave leakage measurement at 5 cm distance

24
 230 - 240V 230 - 240V
BLU
˜ 50Hz
BRN BLU
˜ 50Hz
BRN

NEUTRAL LIVE NEUTRAL LIVE

G-Y G-Y
EARTH EARTH
N L N L

FUSE FUSE
M8A M8A
1. DOOR CLOSED.

SCHEMATIC

1. DOOR CLOSED.
LINE CROSS CAPACITOR LINE CROSS CAPACITOR
0.068µ/AC250V 0.068µ/AC250V
SCHEMATIC

3. START KEY TOUCHED.

NOISE FILTER
NOISE FILTER

NOISE SUPPRESSION COIL NOISE SUPPRESSION COIL

NOTE: CONDITION OF OVEN

NOTE: CONDITION OF OVEN

LINE BYPASS LINE BYPASS LINE BYPASS LINE BYPASS
CAPACITOR CAPACITOR CAPACITOR CAPACITOR
2. CLOCK APPEARS ON DISPLAY.

0.0022µ/AC250V 0.0022µ/AC250V 0.0022µ/AC250V 0.0022µ/AC250V

2. COOKING TIME PROGRAMMED.

CUT-OUT
CUT-OUT

THERMAL
THERMAL

CUT-OUT
CUT-OUT

95˚C (MG)
95˚C (MG)

THERMAL
THERMAL

125˚C (OVEN)
125˚C (OVEN)

A3
A3

COM.
COM.

SWITCH
SWITCH

B1
B1

1ST. LATCH
1ST. LATCH

25
STOP STOP
SWITCH RY-2 SWITCH RY-2

CONTROL CONTROL

N.O.
N.O.

UNIT UNIT

B2
B2

SWITCH
SWITCH

RY-1 RY-1

2ND. LATCH
2ND. LATCH

A1 A1
OL OL
OVEN LAMP OVEN LAMP
FM FM
FAN MOTOR FAN MOTOR

Figure O-2 Oven Schematic-ON Condition

TTM TTM
Figure O-1 Oven Schematic-OFF Condition

TURNTABLE MOTOR TURNTABLE MOTOR

MONITOR MONITOR
MONITOR SWITCH RESISTOR MONITOR SWITCH RESISTOR
0.8/20W 0.8/20W

POWER TRANSFORMER POWER TRANSFORMER

H.V. FUSE H.V. FUSE

0.6A 0.6A
NOTE: " " indicates components with potential above 250V.

CAPACITOR CAPACITOR
0.94µF 0.94µF
AC2000V AC2000V

H.V. RECTIFIER H.V. RECTIFIER

R-240C

MAGNETRON MAGNETRON
 F
E
D
C

H
B
A

G
R-240C

OCEN CAVITY
ORG BACK PLATE

1
N.O.
1

BLK
BLK
MONITOR RESISTOR
BLK ORG POWER SUPPLY CORD
COM. OVEN LAMP EARTH
CONTROL UNIT 2ND. LATCH
& SOCKET
SWITCH G/Y
LIVE
AL
UTR B B
NE
L R
STOP SWITCH RED U N

2
2

WHT
THERMAL CUT-OUT
(OVEN) NOTE: Nuetral (WHT) wire THERMAL CUT-OUT
SP30 Black Mark
N.O. must be connected to the (MG.)
N L
GRY WHT terminal with black mark on the
IC-1 oven light socket.
COM. GRN
GRN WHT
RED RED BLK
RELAY GRN GRY RED

RY2 WHT
WHT

3
3

BLK

CN-B CN-A ORG

RY1 CN-A
3 1

26
3 GRY GRY
2 1 2 GRY
1 ORG
RED
CN-B FAN MOTOR
ORG
1 GRN

4
4

2 GRY HIGH VOLTAGE COMPONENTS

ORG
GRY
N.C. GRY MAGNETRON

MONITOR H.V.
COM.
SWITCH RECTIFIER

1ST. LATCH HIGH

VOLTAGE

5
SWITCH
5

CAPACITOR
WHT
N.O.
GRY TURNTABLE
COM. MOTOR ORG
GRY
ORG BLK
HIGH VOLTAGE
GRY GRY FUSE
WHT POWER
TRANSFORMER

6
6

Figure S-1. Pictorial Diagram

F
E
D
C

H
B
A

G
 F
E
D
C

H
B
A

G
CONTROL UNIT LIQUID CRYSTAL DISPLAY

1
T1 D1~D4:11ES1
1

A3
1 3 D4 D3

R2 1k
+ +

Q1
2SA933
C5
0.1µ/50v

VRS1
– – COOK DEF KG QTY CHECK

C1 0.1µ/50v
C2 470µ/25v
C3 0.01µ/16v
C4 47µ/16v
2 4 D1 D2

S9
S8
S7
S6
S5
S4
S3
S2
S1
C3
C2
C1

S12
S11
S10

d
ZD1
HZ4C3
R3 15k

a
AC230 - 240V

(J1)
R1 910 1/2w

2
50Hz
2

VC

b
D5

R5
15k

R30
3.3k

SP30
C6 0.01µ/16v

c
R4 15k
C70
0.01µ/16v

(J2)
(J4)
(J6)
OVEN LAMP SEG 0 1 42 VDD
Q30 SEG 1 COM 4
TURNTABLE DTA143ES SEG 2 40 COM 3
RY1 SEG 3 COM 2

3
(KRA101M) SEG 4 5 COM 1
3

MOTOR Q21 DTD143ES SEG 5 VLC

R20 15k
(KRC243M) C20 0.1µ/50v SEG 6 HOLD
FAN MOTOR

D21
–

+
SEG 7
C71
33p

35 RESET

(J3)
(J5)
(J7)
R70
10kF

SEG 8 X OUT
A1 SEG 9 10 X IN
SEG10 R92
+ SEG11 R91
Q20 R60 30 R90
DTA143ES R61 R83

R41
4.7k
RY2 – (KRA101M) R62 15 R82
R63 R81

C40
0.01µ/16v

27
NO C21
IC1 IZA906DR

MICRO AIN0 INT2

10µ/35v AIN1 25 R73
R40 15k AIN2 R72

D22
AIN3 PULSE
R80 15k

VSS 21 22 R70
COM

4
4

R22
56 Q22
DTA143ES
D20
B1
DOOR
C61~C64
SWITCH 330pF/50v x 4
B2
D40
R55
15k
R54
15k
R53
15k
R52
15k
R51
15k
R50
15k

G6 G5 G4 G3 G2 G1
C64
C63
C62
C61

R64 220k
R63 220k
R62 220k
R61 220k

5
NOTE : IF NOT SPECIFIED, 1/4w ± 5% JACKET EASY
5

G7 BEVERAGE 6 2 POTATO DEFROST

R57 15k
IF NOT SPECIFIED, 1SS270A FROZEN POWER
G8 VEGETABLES 3 5 4 LEVEL
R58 15k
RICE TIMER FRESH STOP
G9 PASTA CLOCK
0 1 VEGETABLES CLEAR
R59 15k
DINNER INSTANT COOK
G10 9 8 7 PLATE START
R60 15k
KEY UNIT

6
6

Figure S-2. Control Panel Circuit

R-240C

F
E
D
C

H
B
A

G
R-240C

1 2 3 4 5 6

A A

R
B B

,F 12
11
(J7)
DIP

R61 1 2
(J5)
C61

C70
(J3)
C R62 C

42
R55
R53
R51

C62

3
1

R63 C4 R2
B

C3
C63
+E
R54
R52
R50

R64
R3
C64 Q1
5
4

C5
R60
(CF1)

R59
R70

D D
IC1

R58
R57 R30
ZD1
R1
C71

SP30
R40
C40 D5
(J6)
R41

(J4) C6
E Q22 B E
(J2) B
8 7 Q30
21

E E
6
22

D22
R80 R4
D3
9
Q21
C21

B
E

3 4
+
C20
R20
D4
D2

D1

F F
Q20

S
R5

+ P
B

E
C1

RY2

1 2
T1

D21

+
C2

D20
(J1)
10

G D40 G
2 1
VRS1

CN - B
3 1
DOOR SW RY1
AC (N) FM TTM OL

H H

Figure S-3. Printed Wiring Board

1 2 3 4 5 6

28
 R-240C

PARTS LIST
Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
ELECTRIC PARTS
1- 1 QSW-MA131WRE0 1st. latch switch & 2nd. latch switch & stop switch 3 AG
1- 2 QSW-MA132WRE0 Monitor switch 1 AH
1- 3 QACCAA045WRE0 Power supply cord 1 AT
1- 4 QSOCLA022WRE0 Oven lamp socket 1 AG
* 1- 5 FH-DZA082WRK0 High voltage rectifier 1 AQ
* 1- 6 RC-QZA168WRE0 High voltage capacitor 1 AV
* 1- 6 RC-QZA126WRE0 High voltage capacitor (Interchangeable) 1 AX
1- 7 RMOTEA340WRE0 Fan motor 1 AX
1- 7 RMOTEA362WRE0 Fan motor (Interchangeable) 1 AY
∆* 1- 8 RV-MZA284WRE0 Magnetron 1 BR
∆* 1- 8 RV-MZA279WRE0 Magnetron (Interchangeable) 1 BL
1- 9 RLMPTA069WRE0 Oven lamp 1 AK
1- 9 RLMPTA029WRE0 Oven lamp (Interchangeable) 1 AL
1-10 RMOTDA173WRE0 Turntable motor 1 AX
1-10 RMOTDA226WRE0 Turntable motor (Interchangeable) 1 AT
1-11 RTHM-A078WRE0 Thermal cut-out 125˚C 1 AK
* 1-12 RTRN-A571WRE0 Power transformer 1 BN
1-13 RR-WZA022WRE0 Monitor resistor 0.8Ω 20W 1 AK
* 1-14 QFS-IA004WRE0 H.V. fuse 0.6A 1 AK
1-15 FPWBFA318WRK0 Noise filter 1 AT
1-16 QFS-CA010WRE0 Fuse M8A 1 AE
1-17 RTHM-A079WRE0 Thermal cut-out 95˚C 1 AL
CABINET PARTS
2- 1 GCABUA696WRP0 Outer case cabinet 1 AY
2- 2 FDAI-A203WRY0 Bottom plate 1 BB
2- 3 GLEGPA074WRE0 Foot 2 AC
CONTROL PANEL PARTS
3- 1 CPWBFA800WRK0 Control unit (New Zealand only) 1 BH
3- 1A QCNCMA431DRE0 2-pin connector (A) 1 AC
3- 1B QCNCMA275DRE0 2-pin connector (B) 1 AB
C1 RC-KZA087DRE0 Capacitor 0.1 uF 50V 1 AA
C2 VCEAB31EW477M Capacitor 470 uF 25V 1 AC
C3 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AA
C4 VCEAB31CW476M Capacitor 47 uF 16V 1 AA
C5 RC-KZA087DRE0 Capacitor 0.1 uF 50V 1 AA
C6 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AA
C20 VCEAB31HW104M Capacitor 0.1 uF 50V 1 AM
C21 VCEAB31VW106M Capacitor 10 uF 35V 1 AA
C40 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AA
C61-64 VCKYD11HB331K Capacitor 330 pF 50V 4 AA
C70 VCKYD11CY103N Capacitor 0.01 uF 16V 1 AA
C71 VCCCF61HH330J Capacitor 33 pF 50V 1 AB
D1-4 VHD11ES1///-1 Diode (11ES1) 4 AB
D5 VHD1SS270A/-1 Diode (1SS270A) 1 AA
D20-22 VHD1SS270A/-1 Diode (1SS270A) 3 AA
D40 VHD1SS270A/-1 Diode (1SS270A) 1 AA
IC1 RH-IZA906DRE0 LSI 1 AM
Q1 VS2SA933S//-3 Transistor (2SA933) 1 AB
Q20 VSDTA143ES/-3 Transistor (DTA143ES) 1 AB
Q20 VSKRA101M//-3 Transistor (KRA101M) (Interchangeable) 1 AB
Q21 VSDTD143ES/-3 Transistor (DTD143ES) 1 AC
Q21 VSKRC243M//-3 Transistor (KRC243M) (Interchangeable) 1 AB
Q22 VSDTA143ES/1B Transistor (DTA143ES) 1 AB
Q30 VSDTA143ES/-3 Transistor (DTA143ES) 1 AB
Q30 VSKRA101M//-3 Transistor (KRA101M) (Interchangeable) 1 AB
R1 VRD-B12HF911J Resistor 910 ohm 1/2W 1 AA
R2 VRD-B12EF102J Resistor 1.0k ohm 1/4W 1 AA
R3-5 VRD-B12EF153J Resistor 15k ohm 1/4W 3 AA
R20 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA
R30 VRD-B12EF332J Resistor 3.3k ohm 1/4W 1 AA
R40 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA
R41 VRD-B12EF472J Resistor 4.7k ohm 1/4W 1 AA
R50-55 VRD-B12EF153J Resistor 15k ohm 1/4W 6 AA
R57-60 VRD-B12EF153J Resistor 15k ohm 1/4W 4 AA
R61-64 VRD-B12EF224J Resistor 220k ohm 1/4W 4 AA

29
R-240C

Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
R70 VRN-B12EK103F Resistor 10k ohm 1/4W 1 AA
R80 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA
RY1 RRLY-A111DRE0 Relay (JV12S-KT) 1 AL
RY2 RRLY-A094DRE0 Relay (OMIF-S-112LM) 1 AN
SP30 RALM-A014DRE0 Buzzer (PKM22EPT-CA) 1 AG
T1 RTRNPA114DRE0 Transformer 1 AS
VRS1 RH-VZA032DRE0 Varistor (10G471K) 1 AE
ZD1 VHEHZ4C3///-1 Zener diode (HZ4C-3) 1 AA
3- 2 FPNLCB448WRK0 Control panel frame with key unit and LCD 1 BC
3- 2-1 FUNTKA947WRE0 Key unit 1 AY
3- 2-2 RLCDSA062DRE0 Liquid crystal display 1 AM
3- 3 QCNC-A012WRE0 Rubber connector 1 AF
3- 4 XEPSD30P08XS0 Screw; Control unit mtg. 4 AA
OVEN PARTS
∆ 4- 1 PHOK-A105WRF0 Latch hook 1 AL
4- 2 LANGQA477WRW0 Light mount plate 1 AY
4- 3 PCUSUA502WRP0 Waterproof cushion 1 AD
4- 4 LBNDKA038WRP0 Capacitor holder 1 AF
4- 5 NFANJA043WRE0 Fan blade 1 AK
4- 6 PDUC-A694WRF0 Fan duct 1 AG
∆ 4- 7 FOVN-A414WRT0 Oven cavity 1 BN
4- 8 GLEGPA073WRF0 Leg 1 AD
4- 9 LANGTA318WRP0 Chassis support 1 AE
4-10 PCUSGA389WRP0 Cushion 1 AG
4-11 PCOVPA276WRE0 Waveguide cover 1 AM
4-12 PCUSUA500WRP0 Cushion 1 AC
4-13 PPACGA097WRE0 O-ring 1 AG
4-14 PCUSUA443WRP0 Cushion 1 AE
DOOR PARTS
∆ 5- 1 FDORFA321WRT0 Door panel 1 AT
∆ 5- 2 GWAKPA628WRF0 Door frame 1 AY
5- 3 HPNL-A710WRR0 Door screen 1 AS
∆ 5- 4 LSTPPA175WRF0 Latch head 1 AE
5- 5 MSPRTA084WRE0 Latch spring 1 AB
5- 6 PSHEPA622WRE0 Sealer film 1 AG
5- 7 GCOVHA390WRF0 Choke cover 1 AK
5- 8 XCPSD40P08000 Screw : 4mm x 8mm 4 AA
MISCLANEOUS
6- 1 FROLPA090WRK0 Turntable support 1 AQ
6- 2 NTNT-A094WRE0 Turntable 1 AN
6- 3 TINSEA810WRR0 Instruction book 1 AG
6- 4 FW-VZB605WRE0 Switch harness 1 AH
6- 5 FW-VZB685WRE0 Main wire harness 1 AW
6- 6 TCAUHA214WRR0 K caution label 1 AC
6- 7 TSPCNC773WRR0 Rating label 1 AB
SCREWS AND WASHERS
7- 1 XHPSD40P08K00 Screw : 4mm x 8mm 8 AA
7- 2 LX-EZA042WRE0 Special screw 2 AB
7- 3 LX-WZA028WRE0 Special washer 1 AB
7- 4 LX-CZA078WRE0 Special screw 4 AC
7- 5 XHTSD40P08RV0 Screw : 4mm x 8mm 5 AA
7- 6 XHPSD30P06000 Screw : 3mm x 6mm 1 AA
7- 7 XOTSD40P12RV0 Screw : 4mm x 12mm 3 AA
7- 8 XOTSD40P12000 Screw : 4mm x 12mm 5 AA
7- 9 XOTSE40P08000 Screw : 4mm x 8mm 4 AA
7-10 LX-CZA076WRE0 Special screw 2 AC
7-11 LX-CZ0052WRE0 Special screw 2 AA

HOW TO ORDER REPLACEMENT PARTS

To have your order filled prompty and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO.
3. PART NO. 4. DESCRIPTION

30
 R-240C

1 2 3 4 5 6

A
OVEN AND CABINET PARTS 7-4
A
7-4

2-1 7-4

1-4
1-9
7-9
1-13
B B
4-3
7-8 7-4
7-8 7-1
1-16
1-15 7-1
4-14 4-2

C C
1-17
7-6 1-8
7-9

6-6
1-11 7-1 6-7
4-5
1-3

D D
7-5
4-6
4-7
7-5

4-11

1-7
E E
1-5 7-1
6-2 1-6

7-3 4-9
6-4 1-14
4-13
7-11
4-10
1-10 7-1 4-4
F 6-1 7-2 F
7-1 1-1
4-1
4-12 7-8
1-2
1-1

1-12 4-8

G G
2-2
7-10
7-7

2-3

7-7 7-10
7-8
H H
2-3

1 2 3 4 5 6

31
R-240C

1 2 3 4 5 6

Before attaching Control unit to

A Control panel, foil side of Control A
unit must be cleaned by ethyl- CONTROL PANEL PARTS
alcohol.

3-4
3-1
3-2 3-3
B
3-2-2
B

3-4

3-4

C C
DOOR PARTS

3-2-1
5-6
5-8
D 5-7 D

5-1
E E

5-8
5-2

5-3

F F
5-4

MISCELLANEOUS
5-5

G G

6-4
6-5

H H
Actual wire harness may be different than illustration.

1 2 3 4 5 6

32
 R-240C

TOP PAD ASSEMBLY

FPADBA377WRK0
PACKING AND ACCESSORIES

DOOR PROTECTION SHEET

SPADPA580WRE0 POLYETHYLENG BAG
SSAKHA014WRE0

INSTRUCTION BOOK

TURNTABLE TRAY

MICROWAVE OVEN
BOTTOM PAD ASSEMBLY
FPADBA378WRK0

TURNTABLE SUPPORT

INTO THE
OVEN CAVITY

PACKING CASE
Not replaceable items. SPAKCD259WRE0

TRAY PAD ASSY

(CPADBA244WRK0)

33
R-240C

'99SHARP CORP. (6S0.730E) Printed in Australia

34