Manual_lt4000m
Manual_lt4000m
Hardware Manual
LT4243TM-MM01-ENG-PDF_O
08/2021
www.pro-face.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries (hereinafter, referred to as Schneider Electric) shall be responsible or liable for misuse
of the information that is contained herein. If you have any suggestions for improvements or
amendments or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document on any medium whatsoever without permission of Schneider Electric, given in
writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of
the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at
your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
Copyright © 2021.08 Schneider Electric Japan Holdings Ltd. All Rights Reserved.
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LT-4201TM/4301TM Hardware Manual
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Part I LT System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 LT General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Parts Identification and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Devices Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chapter 2 LT System General Implementation Rules. . . . . . . . . . 23
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Wiring Rules and Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . 30
Wiring to the DIO Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grounding the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Chapter 3 LT Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.1 Rear Module Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.2 I/O Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Input Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Output Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Chapter 4 Device Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Interface Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Chapter 5 LT Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.1 Mechanical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Display Module and Rear Module Dimensions . . . . . . . . . . . . . . . . . . 55
Rear Module Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Separation Cable Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Panel Cut-Out Dimensions and Installation . . . . . . . . . . . . . . . . . . . . . 60
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Mounting Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Mounting Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
DIN Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Installing and Removing the Rear Module on a DIN Rail . . . . . . . . . . 72
5.2 Electrical Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Power Supply Characteristics and Wiring . . . . . . . . . . . . . . . . . . . . . . 76
Connecting the Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Connecting the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3
5.3 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
USB Data Transfer Cable - USB Driver Installation . . . . . . . . . . . . . . . 83
USB (Type A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
USB (mini-B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Part II LT Unit and Display Modules . . . . . . . . . . . . . . . . 89
Chapter 6 LT-4201TM/4301TM (Modular Type DIO) . . . . . . . . . . . 91
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Chapter 7 LT-4201TM/4301TM (Modular Type Analog) . . . . . . . . 99
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Analog Inputs and Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Chapter 8 Display Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Panel Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Part III LT Controller Panels . . . . . . . . . . . . . . . . . . . . . . . 115
Chapter 9 Communication Interface . . . . . . . . . . . . . . . . . . . . . . . 117
Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
CANopen Master Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Serial Interface (COM1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Chapter 10 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
10.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
10.2 Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Analog Inputs and Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Internal Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Memory and Touch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Chapter 11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Regular Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Periodic Check Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
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LT-4201TM/4301TM Hardware Manual
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
5
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LT-4201TM/4301TM Hardware Manual
At a Glance
Document Scope
The purpose of this document is to:
Show you how to install and operate your LT.
Show you how to connect the LT to a programming device equipped with GP-Pro EX.
Help you understand how to interface the LT and other devices.
Help you become familiar with the LT features.
Global Code
A global code is assigned to every Pro-face product as a universal model number.
For more information on product models and their matching global codes, please refer to the
following URL:
http://www.pro-face.com/trans/en/manual/1003.html
Validity Note
This documentation is valid for GP-Pro EX V4.0 or later.
The characteristics presented in this manual should be the same as those that appear online. In
line with our policy of constant improvement we may revise content over time to improve clarity and
accuracy. In the event that you see a difference between the manual and online information, use
the online information as your reference.
Related Documents
You can download these technical publications and other technical information from our support
site at http://www.pro-face.com/trans/en/manual/1001.html.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
7
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
Consider the potential failure modes of control paths in the machine control system design,
such as:
The possibility of backlight failure,
Unanticipated link transmission delays or failures,
The operator being unable to control the machine,
The operator making errors in the control of the machine.
Design outside the LT operations such as emergency stop, safety circuits, interlocks that
operate with opposing actions such as clockwise/counterclockwise rotation, and circuits that
prevent machine damage with positioning limits on top, bottom, and movement.
For important operations handled by switches, design your system to use a separate hardware
device. This is to reduce the occurrence of incorrect outputs or malfunctions.
Observe all accident prevention regulations and local safety guidelines.1
Test individually and thoroughly each implementation of the equipment for correct operation
before service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Check your application program every time you change the physical hardware configuration,
and make updates as required.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM Hardware Manual
LT
Part I
LT System
LT System
Overview
This part describes how to use LT system.
9
LT
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LT-4201TM/4301TM Hardware Manual
LT General Overview
Chapter 1
LT General Overview
LT General Overview
Overview
This chapter provides general information about the LT system architecture and its components.
11
LT General Overview
Package Contents
LT Package Contents
Verify that all items shown in the figure are present in your package:
1 Display module
2 Rear module
3 Display installation nut (attached to the display module)
4 Anti-rotation tee
5 Socket wrench
6 USB clamp type A
7 DC power supply connector
8 I/O connector 15-pin x 2
9 I/O connector 6-pin x 2
10 LT-4201TM/4301TM Installation Guide
11 Warning / Caution information
1 Display module
2 Display installation nut (attached to the display module)
3 Anti-rotation tee
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LT-4201TM/4301TM Hardware Manual
1 Rear module
2 DC power supply connector
3 I/O connector 15-pin x 2
4 I/O connector 6-pin x 2
5 USB clamp type A
6 LT-4201TM/4301TM Installation Guide
7 Warning / Caution information
LT4200/4300 Series model which unit's version number (PV) is 02 or later can also be used as
Rear Module.
13
LT General Overview
Part Description
A Display module
B Rear module (see page 89)
C USB (type A) interface connector (USB1) (see page 82)
D USB (type mini B) interface connector (USB2)
E1 I/O terminal block 1
E2 I/O terminal block 2
F DC power supply connector (see page 76)
G Ethernet interface
H Serial link (RS-232C/485) (see page 123)
I CANopen interface connector
J Button
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LT-4201TM/4301TM Hardware Manual
Part Description
B Rear module (see page 89)
C USB (type A) interface connector (USB1) (see page 82)
D USB (type mini B) interface connector (USB2)
E1 I/O terminal block 1
E2 I/O terminal block 2
F DC power supply connector (see page 76)
G Ethernet interface
H Serial link (RS-232C/485) (see page 123)
I CANopen interface connector
J Button
15
LT General Overview
System Architecture
Introduction
The LT system is a compact control system with the Panel and I/O embedded. The LT system
offers an all-in-one solution for an optimized configuration and an expandable architecture.
Architecture Example
The following figure provides an example of the LT hardware environment:
LT System Architecture
Combine the following modules and cables to design a versatile and effective system:
Display module that provides the display function (see page 111)
Rear module that provides the logic and HMI functions
Display module/rear module separation cable that enables you to install the rear and display
modules separately.
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LT-4201TM/4301TM Hardware Manual
1 Display module
2 Rear module
3 Display module/rear module separation cable
Use this display module/rear module separation cable when the rear module is installed on a DIN
rail:
The outer diameter of the cable is 8 mm (0.31 in.).
There are 2 types of cable: 3 m (9.84 ft) and 5 m (16.4 ft).
To assemble this product, you need 20 mm (0.78 in.) more space to bend the cable in the end
of the rubber.
17
LT General Overview
Introduction
Schneider Electric submitted this product for independent testing and qualification by third party
listing agencies. These agencies have certified this product as meeting the following standards.
For information on Standards and Regulations, such as certified models and certificates, please
check the product marking or the following URL.
http://www.pro-face.com/trans/en/manual/1002.html
Hazardous Substances
This product is a device for use in factory systems. When using this product in a system, the system
should comply with the following standards in regards to the installation environment and handling:
WEEE, Directive 2012/19/EU
RoHS, Directives 2011/65/EU
RoHS China, Standard GB/T 26572
REACH regulation EC 1907/2006
CE Markings
This product conforms to the necessary requirements of the following Directives for applying the
CE label:
2006/95/EC Low Voltage Directive
2004/108/EC EMC Directive
CAUTION
ENVIRONMENTAL HAZARDS TO THE EQUIPMENT
Allow the device to reach the surrounding air temperature, not exceeding 50 °C (122 °F),
before turning the device on.
Do not turn on the device if condensation has occurred inside the device. After it is completely
dry again, the device may be turned on.
Do not expose the device to direct sunlight.
Do not obstruct the vents in the device casing.
Remove any dust from the device before turning it on.
Ensure that the cable installation fasteners are not damaged. Replace them, if necessary.
Mount the device into an enclosure that meets the IP65 level of protection.
Failure to follow these instructions can result in injury or equipment damage.
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LT-4201TM/4301TM Hardware Manual
WARNING
RISK OF EXPLOSION IN HAZARDOUS LOCATIONS
Verify that the power, input, and output (I/O) wiring are in accordance with Class I, Division 2
wiring methods.
Do not substitute components that may impair compliance to Class I, Division 2.
Do not connect or disconnect equipment unless power has been switched off or the area is
known to be non-hazardous.
Securely lock externally connected units and each interface before turning on the power
supply.
Do not, connect, or disconnect USB cable unless area is known to be non-hazardous.
Potential electrostatic charging hazard: wipe the front panel of the terminal with a damp cloth
before turning ON.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
RISK OF EXPLOSION IN HAZARDOUS LOCATIONS
Do not disconnect while circuit is live.
Potential electrostatic charging hazard: wipe the front panel of the terminal with a damp cloth
before turning ON.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
KC Markings
19
LT General Overview
Devices Overview
Overview
LT has various features. This LT can service a wide range of applications.
The software configuration and programming is accomplished with GP-Pro EX and is described in
the GP-Pro EX Reference Manual.
LT Range
Series Model Names Models Digital Digital Analog Input Analog Screen
Input Output Output Size
LT4000 LT-4201TM PFXLM4201TADDC 20 Points 10 Points None None 3.5 in.
Series (Modular Type PFXLM4201TADDK Standard Standard
DIO) Input Output and
(2 Points 2 Points
LT-4301TM PFXLM4301TADDC 5.7 in.
for Fast Fast
(Modular Type PFXLM4301TADDK
DIO) Input) Output
NOTE: Fast Input and Fast Output are generic terms for the following functions:
Fast Input: High-speed Counter Input and Pulse Catch Input.
Fast Output: Pulse Output, PWM Output and High-speed Counter Synchronize Output.
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LT-4201TM/4301TM Hardware Manual
Key Features
Programming languages
The LT is supported by and programmed with the GP-Pro EX, which supports the following
IEC61131-3 programming languages:
IL: Instruction List
LD: Ladder Diagram
Embedded Input/Output
The following embedded I/O types are available. The I/O you can use depends on the model in
use, see LT Range (see page 20):
Standard Input
Fast Input
Standard Output
Fast Output
Analog Input
Temperature Input
Analog Output
21
LT General Overview
Communication Interface
4 types of communication interfaces are available:
Ethernet interface
USB interface
Serial link interface
CANopen interface
For more details, refer to the chapter Communication Interface (see page 117).
22
LT-4201TM/4301TM Hardware Manual
LT System General Implementation Rules
Chapter 2
LT System General Implementation Rules
Overview
This chapter describes the installation requirements, wiring rules and recommendations, and the
environmental specifications of the controller.
23
LT System General Implementation Rules
Introduction
WARNING
UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY
Do not use this controller and related software on equipment that does not have point-of-
operation protection.
Do not reach into machinery during operation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
The LT controller and related software is used to control various industrial processes. The type or
model of automation equipment suitable for each application will vary depending on factors such
as the control function required, degree of protection required, production methods, unusual
conditions, government regulations, and so on, in some applications, more than one processor
may be required, as when backup redundancy is needed.
Only the user can be aware of all the conditions and factors present during the setup, operation,
and maintenance of the machine; therefore, only the user can determine the automation
equipment and the related safeties and interlocks that can be properly used. When selecting
automation and control equipment and related software for a particular application, the user should
refer to the applicable local and national standards and regulations.
In some applications, additional operator protection such as point-of-operation guarding must be
provided. This is necessary if the operator's hands and other parts of the body are free to enter
pinch points or other hazardous areas and serious injury can occur. The LT controller and related
software products alone cannot protect an operator from injury. For this reason, this equipment
cannot be substituted for or take the place of point-of-operation protection. Ensure that appropriate
safeties and mechanical/electrical interlocks related to point of operation protection have been
installed and are operational before placing the equipment into service. All interlocks and safeties
related to point-of-operation protection must be coordinated with the related automation equipment
and software programming.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Install and operate this equipment in an enclosure appropriately rated for its intended
environment.
Use the sensor and actuator power supplies only for supplying power to the sensors or
actuators connected to the module.
Power line and output circuits must be wired and fused in compliance with local and national
regulatory requirements for the rated current and voltage of the particular equipment.
Do not use this equipment in safety-critical machine functions.
Do not disassemble, repair, or modify this equipment.
Do not connect any wiring to unused connections, or to connections designated as Not
Connected (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM Hardware Manual
CAUTION
EQUIPMENT OPERATION HAZARD
Verify that all installation and set up procedures have been completed.
Before operational tests are performed, remove all blocks or other temporary holding means
used for shipment from all component devices.
Remove tools, meters, and debris from equipment.
Failure to follow these instructions can result in injury or equipment damage.
Follow all start-up tests recommended in the equipment documentation. Store all equipment
documentation for future references.
Verify that the completed system is free from all short circuits and grounds, except those grounds
installed according to local and national regulations. If high-potential voltage testing is necessary,
follow recommendations in equipment documentation to help prevent accidental equipment
damage or injury.
Before energizing equipment:
Remove tools, meters, and debris from equipment.
Close the equipment enclosure door.
Remove ground from incoming power lines.
Perform all start-up tests recommended by the manufacturer.
25
LT System General Implementation Rules
Installation Requirements
Before Starting
Read and understand this chapter before beginning the installation of your LT.
Disconnecting Power
All options and modules should be assembled and installed before installing the control system on
a mounting rail, onto a mounting plate or in a panel. Remove the control system from its mounting
rail, mounting plate or panel before disassembling the equipment.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
Programming Considerations
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Check your application program every time you change the physical hardware configuration,
and make any updates as required.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Operating Environment
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
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LT-4201TM/4301TM Hardware Manual
WARNING
UNINTENDED EQUIPMENT OPERATION
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Install and operate this equipment in an enclosure appropriately rated for its intended
environment.
Use the sensor and actuator power supplies only for supplying power to the sensors or
actuators connected to the module.
Power line and output circuits must be wired and fused in compliance with local and national
regulatory requirements for the rated current and voltage of the particular equipment.
Do not use this equipment in safety-critical machine functions.
Do not disassemble, repair, or modify this equipment.
Do not connect any wiring to unused connections, or to connections designated as Not
Connected (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT System General Implementation Rules
Environmental Characteristics
Enclosure Requirements
LT system components are designed as Zone B, Class A industrial equipment according to
IEC/CISPR Publication 11. If they are used in environments other than those described in the
standard, or in environments that do not meet the specifications in this manual, the ability to meet
electromagnetic compatibility requirements in the presence of conducted and/or radiated
interference may be reduced.
All LT system components meet European Community (CE) requirements for open equipment as
defined by EN61131-2. You must install them in an enclosure designed for the specific
environmental conditions and to minimize the possibility of unintended contact with hazardous
voltages. Use a metal enclosure to improve the electromagnetic immunity of your LT system. Use
enclosures with a keyed locking mechanism to minimize accidents
Environmental Characteristics
LT meets CE requirements as indicated in the table below, and is intended for use in a Pollution
Degree 2 industrial environment.
The table below gives the general environmental characteristics:
Characteristic Specification
Standard IEC61131-2
compliance
Ambient operating Horizontal installation 0...50°C (32...122°F)
temperature for the Vertical installation 0...40°C (32...104°F)
display and the
rear module
Storage temperature - 20...60°C (- 4...140°F)
Storage altitude 0...10,000 m (0...32,808 ft)
Operating altitude 0...2,000 m (0...6,560 ft)
Surrounding Air and Storage Humidity 5...85% w/o condensation (non-condensing,
wet bulb temperature 39°C (102.2°F) or
less)
Degree of pollution IEC60664 2
Degree of IEC61131-2 IP20 with protective covers in place
protection
Corrosive gases Free of corrosive gases
Dust ≤ 0.1 mg/m3 (10-7 oz/ft3) (non-conductive
levels)
Atmospheric pressure (Operating Altitude) 800...1,114 hPa (2000 m (6,561 ft) or lower)
Vibration Mounted on a DIN rail 3.5 mm (0.138 in.) fixed amplitude from
resistance 5...8.4 Hz
9.8 m/s2 (1 gn) fixed acceleration from
8.4...150 Hz
Mounted on a panel 3.5 mm (0.138 in.) fixed amplitude from
5...8.6 Hz
9.8 m/s2 (1 gn) fixed acceleration from
8.6...150 Hz
Mechanical shock Mounted on a DIN rail 147 m/s2 (15 gn) for a duration of 11 ms
resistance
Mounted on a panel 147 m/s2 (15 gn) for a duration of 6 ms
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LT-4201TM/4301TM Hardware Manual
Electromagnetic Susceptibility
The LT system meets electromagnetic susceptibility specifications as indicated in the table:
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LT System General Implementation Rules
Introduction
There are several rules that must be followed when wiring the LT system.
Wiring Guidelines
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
WARNING
IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION
Use cables with insulated shielded jackets for analog I/O, fast I/O and communication signals.
Ground shielded cables for analog I/O, fast I/O and communication signals at a single point 1.
Always comply with local wiring requirements regarding grounding of cable shields.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid shielded cable damage in the event of power system short circuit
currents.
For more details, refer to Grounding Shielded Cables (see page 36).
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LT-4201TM/4301TM Hardware Manual
The wire sizes to use with the removable terminal blocks is 0.20 to 0.81 mm2 (AWG 24 to 18).
DANGER
FIRE HAZARD
Use only the recommended wire sizes for I/O channels and power supplies.
Failure to follow these instructions will result in death or serious injury.
Terminal Block
Not plugging the terminal block into rear module correctly can cause an electric shock or
unintended operation of the application and/or can damage the rear module.
DANGER
UNINTENDED EQUIPMENT OPERATION OR ELECTRIC SHOCK
Be sure to connect the terminal blocks to their designated location.
Failure to follow these instructions will result in death or serious injury.
NOTE: When installing the terminal blocks to the rear module, please keep the display module
unmounted.
NOTE: To help prevent a terminal block from being inserted incorrectly, clearly and uniquely code
and label each terminal block and rear module.
Avoid temperature changes on the thermocouple's connection terminal. Temperature
measurements may not be accurate due to temperature changes in the cold junction (LT
connection terminal for the thermocouple compensation cable).
The figure shows the labels on each terminal block:
NOTE: Appearance of the connectors are the same but are different. Check the label and pin
position of each connector before connecting.
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LT System General Implementation Rules
CAUTION
OUTPUT CIRCUIT DAMAGE DUE TO INDUCTIVE LOADS
Use an appropriate external protective circuit or device to reduce the risk of inductive direct
current load damage.
Failure to follow these instructions can result in injury or equipment damage.
Protective circuit A: this protection circuit can be used for DC load power circuits and source
outputs (positive logic).
Protective circuit A: this protection circuit can be used for DC load power circuits and sink outputs
(negative logic).
Protective circuit B: this protection circuit can be used for DC load power circuits and sink outputs
(negative logic).
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LT-4201TM/4301TM Hardware Manual
Protective circuit C: this protection circuit can be used for DC load power circuits and sink outputs
(negative logic).
In applications where the inductive load is switched on and off frequently and/or rapidly, ensure
that the continuous energy rating (J) of the varistor exceeds the peak load energy by 20% or
more.
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LT System General Implementation Rules
Introduction
Wiring Rules and Recommendations.
CAUTION
EQUIPMENT DAMAGE
Be sure to remove the terminal blocks from the equipment prior to wiring.
Failure to follow these instructions can result in injury or equipment damage.
Procedure
Use the following procedure to connect the wires to the terminal blocks:
Step Action
1 Insert the screwdriver into the square-shaped hole.
This will open the wire’s round-shaped hole.
2 Hold the screwdriver and insert the wire into the wire's round-shaped hole.
3 Take out the screwdriver from the square-shaped hole.
The round-shaped hole will then close, and the wire will be held securely in place.
NOTE: To remove the wire, reinsert the screwdriver into the square-shaped hole and when the
wire's spring clamp releases, pull out the wire.
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LT-4201TM/4301TM Hardware Manual
(1)
Wire should be 0.20...0.81 mm2 (AWG 24...18), with the end twisted. Applicable wire style are
UL1015 and UL1007.
(2)Strip 7.0 mm (0.28 in) of jacket from the wire. Strip only the amount of jacket required. If too
much jacket is removed, the ends may short against each other or against the terminals, which can
create an electric short. If not enough jacket is removed, the wire may not make sufficient contact
with the terminal.
Insert each wire completely into its opening. Improper insertion can lead to a loss of unit power or
short circuit, either against the wire filaments or against the terminals, or to over heating of the wire
and terminal.
(3) Do not rotate the point of the screwdriver inside the square-shaped opening. It may damage the
equipment.
WARNING
IMPROPER WIRING PRACTICES CAN MAKE EQUIPMENT INOPERABLE
Use only the specified wire sizes for I/O channels and power supplies.
Prepare wires and make connections as specified in this documentation.
Do not connect more than one wire per terminal block connector.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT System General Implementation Rules
Overview
To minimize the effects of electromagnetic interference, cables carrying the fast I/O, analog I/O,
and Serial communication signals must be shielded.
WARNING
IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION
Use cables with insulated shielded jackets for analog I/O, fast I/O and communication signals.
Ground shielded cables for analog I/O, fast I/O and communication signals at a single point 1.
Always comply with local wiring requirements regarding grounding of cable shields.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1To avoid damage to the shielded cable when there is a short circuit in the power line, set up a
multi-point frame ground (FG) each with the same electric potential.
The use of shielded cables requires compliance with the following wiring rules:
When there is no protective earth ground, you can use metal conduit or cable duct shield as a
part of the protective earth ground. The functional ground (FE) shield must attenuate
electromagnetic interference and must be shielded the length of the cable. If the purpose is for
both functional and protective grounding, as is often the case for communication cables, the
cable must have continuous shielding.
Wherever possible, keep cables carrying one type of signal separate from the cables carrying
other types of signals or power.
WARNING
UNINTENDED EQUIPMENT OPERATION
When connecting DIN rails, connect the DIN rails to functional ground (FE).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM Hardware Manual
WARNING
ACCIDENTAL DISCONNECTION FROM PROTECTIVE GROUND (PE)
Do not use the grounding bar to provide a protective earth ground (PE).
Use the grounding bar only to provide a functional ground (FE).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
DANGER
HAZARD OF ELECTRIC SHOCK
Make sure that CANopen and Modbus cables are securely connected to the protective earth
ground (PE).
Failure to follow these instructions will result in death or serious injury.
Step Description
1 Strip the shielding for a length of
15 mm (0.59 in.)
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LT System General Implementation Rules
Step Description
2 Use the metal grounding clamp(2)
to attach the cable to the
backplane plate (1) as close as
possible to the LT.
NOTE: The shielding must be clamped securely to the conductive backplane to ensure a good
contact.
Exclusive Grounding
Connect the frame ground (FG) terminal on the power plug to an exclusive ground. When
supplying power to the LT unit, be sure to separate the input, output and power lines, as shown:
Common Grounding
If exclusive grounding is not possible, use a common grounding point. Use grounding resistance
of 10 Ω or less, wire thickness of 2.6 mm or more, or your country's applicable standard for the
grounding point.
Precautions:
Do not use common grounding, since it can lead to accidents and machine breakdown.
If the equipment does not function properly when grounded, disconnect the ground wire from
the FG terminal.
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LT-4201TM/4301TM Hardware Manual
Grounding Procedure
Step Action
1 Check that the grounding resistance is less than 100 Ω.
(Grounding resistance of 100 Ω or less, wire thickness of 1.6 mm or more, or
your country's applicable standard.)
2 Create the connection point as close to the unit as possible, and make the wire
as short as possible. When using a long grounding wire, replace the thin wire
with a thicker wire, and place it in a duct.
NOTE: FG and SG terminals are internally connected in the LT. When connecting an external
device to the LT using the SG terminal, be sure to check that no short-circuit loop is created when
you setup the system.
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LT System General Implementation Rules
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LT-4201TM/4301TM Hardware Manual
LT Description
Chapter 3
LT Description
LT Description
Overview
This chapter describes the LT features.
41
LT Description
Section 3.1
Rear Module Features
Clock
Overview
The LT has a clock.
Variations in operating conditions can cause a clock shift:
Use In the event of a transient power outage, the battery powers the
clock.
Duration of backup At least 5 years at 25 °C max (77 °F). At higher temperatures, the
duration of backup is reduced.
NOTE: Do not replace the LT unit's battery yourself. The LT uses a lithium battery for backing up
its internal clock data and the battery may explode if it is replaced incorrectly. When replacement
is required, please contact your local LT distributor.
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LT-4201TM/4301TM Hardware Manual
Section 3.2
I/O Management
I/O Management
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LT Description
Input Management
Overview
LT is equipped with Standard Inputs and Fast Inputs. You can manage the input values using the
software filter function that eliminates the input signal noise.
This section explains the filter concept using Fast Input as an example. High-speed Counter Input
and Pulse Catch Input can be managed as Special Input and Output.
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LT-4201TM/4301TM Hardware Manual
Output Management
Introduction
The LT Unit includes Standard outputs and fast outputs.
The following output functions are configurable on fast outputs:
PWM output
Pulse output
High-speed Counter (Synchronize Output)
If... then...
you have a short-circuit at 0 V on Fast Output Fast Output is stopped and error message is generated.
For more details, refer to the GP-Pro EX Reference
you have a short-circuit at 24 V on Fast Output
Manual.
the current crossing the Fast Output is too high
For more information on protecting outputs, refer to your controller wiring diagram and to the
general wiring rules (see page 30).
The Standard outputs of this equipment do not have built-in reverse polarity protection. Incorrectly
connecting polarity can permanently damage the output circuits or otherwise result in unintended
operation of the equipment.
NOTICE
DAMAGE TO FAST OUTPUTS
Ensure the use of adequate protection against short-circuits on the power supply to the fast
outputs.
Do not connect positive voltage to any of the DC fast outputs terminals.
Failure to follow these instructions can result in equipment damage.
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LT Description
WARNING
UNINTENDED MACHINE START-UP
Inhibit the automatic rearming of outputs if this feature is an undesirable behavior for your
machine or process.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Wiring Considerations
NOTE: Turn on the power of LT before turning on the power of external I/O. Otherwise, the wrong
signal for Pulse Output, PWM Output and High-speed Counter (Synchronize Output) is output.
WARNING
UNINTENDED EQUIPMENT OPERATION
Be sure to wire the outputs correctly according to the wiring diagram.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM Hardware Manual
Chapter 4
Device Connectivity
Device Connectivity
Introduction
This chapter presents the equipment you can connect to the LT panel.
47
System Design
Introduction
The following diagrams represent the main selection of equipment you can connect to the panels.
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LT-4201TM/4301TM Hardware Manual
49
Run Mode Peripherals - Serial Communication and Ethernet Communication
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LT-4201TM/4301TM Hardware Manual
Interface Accessories
Software
Maintenance Options
51
Reference Name Reference Number Description
Accessories kit PFXZGMAK1 Anti-rotation tee, USB cable clamp to prevent
disconnection (Type A, mini-B, for 1 port), 2 mm-high
spacer to adjust installation panel thickness
(1pcs/each).
DC power supply connector PFXZGMCNDC1 Connector to connect DC power supply cable (5
pcs/set).
DIO connector for LT4000M PFXZLMCNIO1 15-pin I/O connector (Connector C x 1, Connector D
x 1) and 6-pin I/O connector (Connector A x 1,
Connector B x 1).
NOTE: Connector A and B are different and
connector C and D are different.
Options Items
NOTE: Please use your own cables and cable connectors at your discretion.
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LT-4201TM/4301TM Hardware Manual
LT Installation
Chapter 5
LT Installation
LT Installation
Overview
This chapter provides installation safety guidelines, device dimensions, mounting instructions, and
environmental specifications.
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LT Installation
Section 5.1
Mechanical Requirements
Mechanical Requirements
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LT-4201TM/4301TM Hardware Manual
55
LT Installation
Rear Module
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LT-4201TM/4301TM Hardware Manual
57
LT Installation
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LT-4201TM/4301TM Hardware Manual
NOTE:
Use this display module/rear module separation cable when the rear module is installed on a DIN
rail:
The outer diameter of the cable is 8 mm (0.31 in.).
There are 2 types of cable: 3 m (9.84 ft) and 5 m (16.4 ft).
To assemble this product, you need 20 mm (0.78 in.) more space to bend the cable in the end
of the rubber.
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LT Installation
Dimensions
A B (1) B (2)
NOTE: Without the tee option, the display module supports a rotating torque of 2.5 N•m (22.12 lb-
in).
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LT-4201TM/4301TM Hardware Manual
Dimensions
C D
0/-0.20 40/-0.20 mm
30 mm
0/-0.0007
(1.18 in.) (0.150/-0.007 in.)
NOTE: With the tee option, the display module supports a rotating torque of 6 N•m (53.10 lb-in).
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LT Installation
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LT-4201TM/4301TM Hardware Manual
Installation Procedures
WARNING
EXPLOSION HAZARD
Do not connect or disconnect while circuit is live.
Potential electrostatic charging hazard: wipe the front panel of the terminal with a damp cloth
before turning ON.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
If you power up the rear module without connecting the display module, the logic controller does
not start and all outputs remain in the initial state. The power must be off before connecting the
modules.
There are 2 ways to install the LT.
Installing the LT on the panel:
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LT Installation
Installing the rear module on a DIN rail with a display module/rear module separation cable:
LT Setup Procedure
Mount the unit in an enclosure that provides a clean, dry, robust, and controlled environment (IP65
enclosure or UL508 4x, if indoors).
Before installing the LT verify that:
The installation panel or cabinet surface is flat (planarity tolerance: 0.5 mm (0.019 in.)), in good
condition and has no jagged edges. Metal reinforcing strips may be attached to the inside of the
panel, near the panel cut-out, to increase the rigidity.
The panel is designed to avoid any induced vibration resonance on the rear module exceeding
a punctual factor of 10 and avoids any induced permanent vibration resonance.
To reduce the resonance use the panel adaptor accessory.
The ambient operating temperature and the ambient humidity are within their specified ranges.
(When installing the panel in a cabinet or enclosure, the ambient operation temperature is the
internal temperature of the cabinet or enclosure).
The heat from surrounding equipment does not cause the unit to exceed its specified operating
temperature.
When installing the display module in a vertical position (portrait view), the logo on the display
face must be on the right side to keep the power connector at the top:
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LT-4201TM/4301TM Hardware Manual
The panel face is not inclined more than 30° when installing the unit in a slanted panel:
The power plug is positioned vertically when the unit is vertically installed.
The unit is at least 100 mm (3.94 in.) away from adjacent structures and other equipment for
easier maintenance, operation, and improved ventilation:
Pressure Differences
When applying and installing this product, it is important that steps are taken to eliminate any
pressure difference between the inside and the outside of the enclosure in which this product is
mounted. Higher pressure inside the enclosure can cause delamination of the front membrane of
the display. Even a small pressure difference inside the enclosure will act on the large area of the
membrane and can result in sufficient force to delaminate the membrane and thus cause failure of
the touch capability. Pressure differences can often occur in applications where there are multiple
fans and ventilators moving air at different rates in different rooms. Please follow these techniques
to ensure that this product's function is not impacted by this mis-application:
1. Seal all conduit connections inside of the enclosure, especially those that lead to other rooms that may
be at a different pressure.
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LT Installation
2. Where applicable, install a small weep hole at the bottom of the enclosure to allow equalization of the
internal and external pressure.
Step Action
1 Place the unit on a clean and level surface with the display panel facing
downward.
2 The support thickness depends on the material:
Steel sheet: between 1.5 and 6 mm (0.059 in. and 0.236 in.)
Plastic: between 3 and 6 mm (0.118 in. and 0.236 in.)
If the thickness is between 1 and 1.5 mm (0.039 in. and 0.059 in.) for a steel
sheet support or between 1 mm and 3 mm (0.039 in. and 0.118 in.) for plastic,
use the spacer adaptor supplied in accessory kit PFXZGMAK1 (sold separately).
3 Create the correct sized holes required to install the unit, using the Panel Cut-
Out Dimension and Installation.
4 Insert the display module (with the tee, if required) into the panel hole:
Use a torque between 1.2 and 2 N•m (10.62 lb-in and 17.70 lb-in) to screw the
nut with the tightening wrench.
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LT-4201TM/4301TM Hardware Manual
Step Action
5 Insert and push the rear module until it locks into place:
6 To remove the rear module, push the button to unlock it, and then pull out the
rear module:
NOTICE
EQUIPMENT DAMAGE
Be sure to remove the rear module from the display module without twisting.
Failure to follow these instructions can result in equipment damage.
NOTE: When transporting a panel with a LT installed, remove its rear module. The stress from
cables connecting peripheral equipment may cause damage to LT connectors. Even though the
LT may still be under warranty, damage caused by transporting a panel with the LT rear module
installed will be repaired for a fee.
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LT Installation
Mounting Positions
NOTE: Keep adequate spacing for proper ventilation to maintain an ambient temperature between
0...50 °C (32...122 °F) for horizontal installation and 0...40 °C (32...104 °F) for vertical installation.
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LT-4201TM/4301TM Hardware Manual
Mounting Clearances
WARNING
UNINTENDED EQUIPMENT OPERATION
Place devices dissipating the most heat at the top of the cabinet and ensure adequate
ventilation.
Avoid placing this equipment next to or above devices that might cause overheating.
Install the equipment in a location providing the minimum clearances from all adjacent
structures and equipment as directed in this document.
Install all equipment in accordance with the specifications in the related documentation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
NOTE: Keep adequate spacing for proper ventilation to maintain an ambient temperature between
0...50 °C (32...122 °F) for horizontal installation and 0...40 °C (32...104 °F) for vertical installation.
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LT Installation
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LT-4201TM/4301TM Hardware Manual
DIN Rail
71
LT Installation
Overview
This section describes how to install and remove the rear module on a DIN rail:
NOTE: Attach front module and rear module both when you use a display module/rear module
separation cable.
If the rear module is powered without it being directly connected (or connected with a separation
cable) to the display module, the PLC Logic goes into the STOP mode with I/Os in a fallback mode.
WARNING
EXPLOSION HAZARD
Do not connect or disconnect while circuit is live.
Potential electrostatic charging hazard: wipe the front panel of the terminal with a damp cloth
before turning ON.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Step Action
1 Using screws to fasten the DIN rail to a panel surfaces.
2 Affix the display module/rear module separation cable or the rear module
installation adapter to the rear module.
NOTE: To assemble this product, you need 20 mm (0.78 in.) more space to
bend the cable in the end of the rubber (see page 20).
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LT-4201TM/4301TM Hardware Manual
Step Action
3 Position the top groove of the rear module on the top edge of the DIN rail and
press the assembly against the DIN rail until you hear the DIN rail clip click into
place.
1 Rear module
2 Rail
NOTE: A terminal block end clamps help minimize sideways movement and
improve the shock and vibration characteristics of the controller assembly.
4 Install the display on the cabinet and affix the display module/rear module
separation cable to the display.
1 Display module
2 Display module/rear module separation cable
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LT Installation
Step Action
1 Push down the button of the rear module and remove it from the display module/rear module
separation cable.
1 Rear module
2 Display module/rear module separation cable
2 Push down the button of the display module/rear module separation cable and remove it from
the display module.
1 Display module
2 Display module/rear module separation cable
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LT-4201TM/4301TM Hardware Manual
Section 5.2
Electrical Requirements
Electrical Requirements
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LT Installation
Overview
This section provides the wiring diagrams and the characteristics of the DC power supply.
DANGER
FIRE HAZARD
Use only the recommended wire sizes for I/O channels and power supplies.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Reference Specification
Voltage rated 24 Vdc
range 20.4...28.8 Vdc
Power interruption time 10 ms at 20.4 Vdc
Inrush current 65 A at 25 °C, 300 us duration over half peak
Continuous with display LT-4000M (Modular Type DIO) and LT-4000M (Modular Type Analog)
output power PFXXM4200TP (3.5 inch display and PFXXM4300TP (5.7 inch
module) : 9 W display module): 13 W
without display LT-4000M (Modular Type DIO): LT-4000M (Modular Type Analog):
7W 10 W
Insulation Resistance 500 Vdc, 10 MΩ or more
Isolation between DC power supply and 500 Vdc for 1 minute
internal logic, I/O, and protective ground
(PE)
Power supply reverse protection Yes
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LT-4201TM/4301TM Hardware Manual
DANGER
FIRE HAZARD
Use only the recommended wire sizes for I/O channels and power supplies.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Power Interruption
The Voltage Drop is variable depending upon the load to the power supply of the controller, but
generally a minimum of 10 ms is maintained as specified by IEC standards.
LT enters power-down status when a momentary power interruption of the rated voltage continues
for 10 ms or longer. When the LT enters power-down status, it stops all calculations, even if there
are instructions that are not completed.
For example, when the LT enters power-down status while 100 words of data are being transferred
by a FMOV instruction, the transfer stops midway. Consequently, design your program with
consideration to power-down occurrences.
WARNING
UNINTENDED EQUIPMENT OPERATION
Individually monitor each source of power used in the LT system including input power
supplies, output power supplies, and the power supply to the controller to allow appropriate
system shutdown during power system interruptions.
The inputs monitoring each of the power supply sources must be unfiltered inputs.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT Installation
Introduction
Follow these instructions when supplying power to the unit:
When the frame ground (FG) terminal is connected, verify the wire is grounded. Not grounding
the unit can result in excessive Electromagnetic Interference (EMI). Grounding is required to
meet EMC level immunity.
The shield ground (SG) and FG terminals are connected internally in the unit.
Remove power before wiring to the power terminals of the unit.
The unit uses 24 Vdc power. Using any other level of power can damage both the power supply
and the unit.
Since the unit is not equipped with a power switch, connect a power switch to the unit’s power
supply.
Use copper wire rated for 75 °C (167°F) or higher.
Power Plug
Connection Wire
+ 24 Vdc
- 0 Vdc
FG Grounded terminal connected to the unit chassis
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LT-4201TM/4301TM Hardware Manual
Step Action
1 Remove the power cord from the power supply.
2 Remove the DC power supply connector from the unit.
3 Remove 7 mm (0.28 in) of the vinyl cover of each of the power cord wires.
4 If using stranded wire, twist the ends. Tinning the ends with solder reduces the
risk of fraying and enhances electrical transfer.
5 Connect the wires to the DC power supply connector by using a flat-blade
screwdriver (Size 0.6 x 3.5).
6 Torque the mounting screws: 0.5 to 0.6 N•m (4.4 to 5.2 lb-in).
7 Replace the DC power supply connector to the power connector on the side of
the unit.
NOTE:
Do not solder the wire directly to the power receptacle pin.
The power supply cord must meet the specification shown above. Twist the power cords
together, up to the power plug, for EMC compliance.
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LT Installation
Precautions
Use the power plug to connect the power cord to the power connector on the side of the rear
module.
Use DC input with a Class 2 power supply.
Do not bundle the power supply cord with, or keep close to, main circuit lines (high voltage, high
current), or I/O signal lines.
Connect a lightning surge absorber to handle power surges.
Excessive stress on the power connection or attempting to install a rear module with the power
cables connected may disconnect, or cause damage, to the power connections. This can cause
short circuits, fire, or unintended equipment operation.
WARNING
SHORT CIRCUITS, FIRE, OR UNINTENDED EQUIPMENT OPERATION
Avoid excessive force on the power cable to prevent accidental disconnections:
Securely attach power cables to the panel or cabinet.
Secure the power plug of the rear module.
Install and fasten the rear module on the installation panel or cabinet prior to connecting power
supply and communication lines.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
When wiring terminals A2 and B2 (signal name: Q1, Q0) to external I/O.
NOTE:
When connector A2 and B2 (Signal Name: Q1, Q0) are wired to external I/O, turn on the LT
before turning on the external device. Otherwise the wrong signal for Pulse Output, PWM
Output and High-speed Counter (Synchronize Output) will be output. When transferring a
program that turns off or resets the LT, first turn off the external device. When using a system
with multiple power supplies, please note there is also a power supply in the external device.
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LT Installation
Section 5.3
USB Port
USB Port
Overview
This section presents the USB port.
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LT-4201TM/4301TM Hardware Manual
Important Information
Follow these instructions to avoid damage to the cable connector or the unit:
Do not connect the USB data transfer cable until told to do so in the instructions.
Insert the connector at the correct angle when connecting the USB data transfer cable to the
PC or to the unit.
Hold the connector, not the cable itself when disconnecting the cable.
Use the port designated during installation. If the cable is unplugged from the port designated
during installation and connected to a different port, the Operating System (OS) does not
recognize the new port.
Restart the PC and quit all resident applications before reinstalling the software if the installation
does not complete successfully.
NOTE: For transfer methods, refer to the following manual: GP-Pro EX Reference Manual
"Transferring project files via USB transfer cable".
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LT Installation
USB (Type A)
Introduction
WARNING
RISK OF EXPLOSION IN HAZARDOUS LOCATIONS
In hazardous locations as described in ANSI/ISA - 12.12.01:
Confirm that the USB cable has been attached with the USB cable clamp before using the USB
host interface.
Remove power before attaching or detaching any connector(s) to or from the unit.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
When using a USB device, you can attach a USB holder to the USB interface on the side of the
unit to help prevent the USB cable from being disconnected.
Step Action
1 Attach the USB holder to the USB host interface on the rear module. Hook the
upper pick of the USB holder to the attachment hole of the main unit, and insert
the lower pick as shown below to affix the USB holder.
1 USB holder
2 Insert the USB cable into the USB host interface.
1 USB holder
2 USB cable
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LT-4201TM/4301TM Hardware Manual
Step Action
3 Attach the USB cover to fix the USB cable in place. Insert the USB cover into
the tab of the USB holder.
1 USB holder
2 USB cable
3 USB cover
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LT Installation
USB (mini-B)
Introduction
WARNING
RISK OF EXPLOSION IN HAZARDOUS LOCATIONS
In hazardous locations as described in ANSI/ISA - 12.12.01:
Confirm that the USB cable has been attached with the USB cable clamp before using the USB
host interface.
Remove power before attaching or detaching any connector(s) to or from the unit.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
When using a USB device, you can attach a USB holder to the USB interface on the unit to help
prevent the USB cable from being disconnected.
NOTE: The USB holder is supplied in the accessory kit PFXZGMAK1 (sold separately).
Step Action
1 Insert the USB cable into the USB host interface.
1 USB cable
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LT-4201TM/4301TM Hardware Manual
Step Action
2 Attach the USB holder to fix the USB cable in place.
1 USB holder
2 USB cable
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LT Installation
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LT-4201TM/4301TM Hardware Manual
LT Unit
Part II
LT Unit and Display Modules
Overview
This part describes the LT Unit and the display modules.
89
LT Unit
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LT-4201TM/4301TM Hardware Manual
LT-4201TM/4301TM (Modular Type DIO)
Chapter 6
LT-4201TM/4301TM (Modular Type DIO)
Overview
This chapter describes the LT-4201TM/4301TM (Modular Type DIO).
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LT-4201TM/4301TM (Modular Type DIO)
Presentation
Terminal Blocks
The figure shows the terminal blocks:
NOTE: Confirm the connector label ABCD and the stamp ABCD on the unit before wiring.
The table shows the group and signal names of the terminal blocks:
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LT-4201TM/4301TM Hardware Manual
The table shows the group and signal names of the terminal blocks:
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
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LT-4201TM/4301TM (Modular Type DIO)
Digital Inputs
Overview
The rear module is equipped with 20 digital inputs.
DANGER
FIRE HAZARD
Use only the recommended wire sizes for I/O channels and power supplies.
Failure to follow these instructions will result in death or serious injury.
Input Function
Function
Standard Input Fast Input Counter Input
Filtering Time 0 ms...30 ms None/4 μs/40 μs
Fast I0 X X X
Input1 I1 X X X
Digital I2 X – –
Input I3 X – –
I4 X – –
I5 X – –
I6 X – –
I7 X – –
I8 X – –
I9 X – –
I10 X – –
I11 X – –
I12 X – –
I13 X – –
I14 X – –
I15 X – –
I16 X – –
I17 X – –
I18 X – –
I19 X – –
X Yes
– No
1 Can also be used as a regular input
NOTE: You can use filters and functions to manage the LT’s inputs.
Wiring Diagram
The figure describes the wiring diagram of the LTs digital inputs. Refer to Terminal Blocks.
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LT-4201TM/4301TM Hardware Manual
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use a single power source for the sensor and actuator.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM (Modular Type DIO)
Digital Outputs
Overview
The rear module is equipped with 12 digital outputs that you can manage.
DANGER
FIRE HAZARD
Use only the recommended wire sizes for I/O channels and power supplies.
Failure to follow these instructions will result in death or serious injury.
Output Function
WARNING
UNINTENDED EQUIPMENT OPERATION
Be sure to wire the outputs correctly according to the wiring diagram.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM Hardware Manual
Wiring Diagram
The figure describes the wiring diagram of the LTs digital outputs. Refer to Terminal Blocks.
NOTE: When terminals A2 and B2 (signal name: Q1, Q0) are wired to external I/O, use the same
power source for external I/O and the LT. Refer to Power Supply Connections.
Standard output:
NOTE:
Q0 and Q1 circuits are push-pull circuits. The following is the operation of the push-pull circuit at
the sink output and the source output:
Sink output: +24(V) is output to terminal Q0, Q1 when the logic for Q0, Q1 is off.
Source output: 0(V) is output to terminal Q0, Q1 when the logic for Q0, Q1 is off.
Standard Output terminals Q2 or later are common open collector outputs. Do not connect Fast
Output terminals Q0, Q1, and Standard Output terminals Q2 or later. It will short. If you add a
manual circuit to terminal Q0, Q1, isolate the manual circuit and terminal Q0, Q1 with a relay.
Without isolation, it will short.
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LT-4201TM/4301TM (Modular Type DIO)
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM (Modular Type Analog)
Chapter 7
LT-4201TM/4301TM (Modular Type Analog)
Overview
This chapter describes the LT-4201TM/4301TM (Modular Type Analog).
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LT-4201TM/4301TM (Modular Type Analog)
Presentation
Terminal Blocks
The figure shows the terminal blocks:
NOTE: Confirm the connector label ABCD and the stamp ABCD on the unit before wiring.
The table shows the group and signal names of the terminal blocks:
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LT-4201TM/4301TM Hardware Manual
The figure shows the group and the signal name of the terminal blocks:
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
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LT-4201TM/4301TM (Modular Type Analog)
Digital Inputs
Overview
The rear module is equipped with 12 digital inputs.
DANGER
FIRE HAZARD
Use only the recommended wire sizes for I/O channels and power supplies.
Failure to follow these instructions will result in death or serious injury.
Input Function
Function
Standard Input Fast Input Counter Input
Filtering Time 0...30.0 ms None/4 μs/40 μs
Fast I0 X X X
Input1 I1 X X X
Digital I2 X – –
Input I3 X – –
I4 X – –
I5 X – –
I6 X – –
I7 X – –
I8 X – –
I9 X – –
I10 X – –
I11 X – –
X Yes
– No
1 Can also be used as a regular input
NOTE: You can use filters and functions to manage the LT’ inputs.
Wiring Diagram
The figure describes the wiring diagram of the LTs digital inputs. Refer to Terminal Blocks.
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LT-4201TM/4301TM Hardware Manual
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use a single power source for the sensor and actuator.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM (Modular Type Analog)
Digital Outputs
Overview
The rear module is equipped with 8 digital outputs that you can manage.
DANGER
FIRE HAZARD
Use only the recommended wire sizes for I/O channels and power supplies.
Failure to follow these instructions will result in death or serious injury.
Output Function
WARNING
UNINTENDED EQUIPMENT OPERATION
Be sure to wire the outputs correctly according to the wiring diagram.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Wiring Diagram
The figure describes the wiring diagram of the LTs digital outputs. Refer to Terminal Blocks.
NOTE: When terminals A2 and B2 (signal name: Q1, Q0) are wired to external I/O, use the same
power source for external I/O and the LT. Refer to Power Supply Connections.
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LT-4201TM/4301TM Hardware Manual
Standard output:
NOTE:
Q0 and Q1 circuits are push-pull circuits. The following is the operation of the push-pull circuit at
the Sink Output and the Source Output:
Sink Output: +24(V) is output to terminal Q0, Q1 when the logic for Q0, Q1 is off.
Source Output: 0(V) is output to terminal Q0, Q1 when the logic for Q0, Q1 is off.
Standard Output terminals Q2 or later are common open collector outputs. Do not connect Fast
Output terminals Q0, Q1 and Standard Output terminals Q2 or later. It will short. If you add a
manual circuit to terminal Q0, Q1, isolate the manual circuit and terminal Q0, Q1 with a relay.
Without isolation, it will short.
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LT-4201TM/4301TM (Modular Type Analog)
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM Hardware Manual
Overview
The rear module is equipped with:
2 ch Thermocouple/Temperature Probes (16-bit)
2 ch analog inputs (13-bit)
2 ch analog outputs (12-bit)
DANGER
FIRE HAZARD
Use only the recommended wire sizes for I/O channels and power supplies.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Analog Features
There are different terminal connection points for each type of analog signal.
Since current and voltage requires different adjustment values, you also need to configure the
desired type of input or output signal:
-10...10 Vdc voltage signal (default).
0...10 Vdc voltage signal
0...20 mA current signal.
4...20 mA current signal.
The temperature measurement values are converted into numeric values that can be processed
by the controller. For temperature measurements, the temperature rear module returns the
measured value in 0.1°C (0.18°F) steps.
The table shows the analog features:
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LT-4201TM/4301TM (Modular Type Analog)
Wiring Diagram
The figure describes the wiring diagram of the rear module analog inputs and analog outputs:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION
Use cables with insulated shielded jackets for analog I/O, fast I/O and communication signals.
Ground shielded cables for analog I/O, fast I/O and communication signals at a single point 1.
Always comply with local wiring requirements regarding grounding of cable shields.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM Hardware Manual
1
Multipoint grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid shielded cable damage in the event of power system short circuit
currents.
WARNING
UNINTENDED EQUIPMENT OPERATION
Use shielded cables wherever specified for inputs, outputs, and communication connections.
Properly ground the cable shields as indicated in the related documentation.
Route communication and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
NOTICE
INOPERABLE EQUIPMENT
Be sure that the physical wiring of the analog circuit is compatible with the software configuration
for the analog channel.
Failure to follow these instructions can result in equipment damage.
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LT-4201TM/4301TM (Modular Type Analog)
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LT-4201TM/4301TM Hardware Manual
Chapter 8
Display Modules
Display Modules
Panel Overview
Introduction
The LT is a Human Machine Interface product that has an operating voltage of 24 Vdc.
The table describes the LT characteristics:
111
WARNING
LOSS OF CONTROL
Consider the potential failure modes of control paths in the machine control system design,
such as:
The possibility of backlight failure,
Unanticipated link transmission delays or failures,
The operator being unable to control the machine,
The operator making errors in the control of the machine.
Design outside the LT operations such as emergency stop, safety circuits, interlocks that
operate with opposing actions such as clockwise/counterclockwise rotation, and circuits that
prevent machine damage with positioning limits on top, bottom, and movement.
For important operations handled by switches, design your system to use a separate hardware
device. This is to reduce the occurrence of incorrect outputs or malfunctions.
Observe all accident prevention regulations and local safety guidelines.1
Test individually and thoroughly each implementation of the equipment for correct operation
before service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
1For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not use the LT as a control unit for system critical operations such as start/stop or output
control of motors.
Do not use the LT as the only warning device for critical alarms such as device overheat or
device over-current.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM Hardware Manual
CAUTION
SERIOUS EYE AND SKIN INJURY
The liquid present in the LCD contains an irritant:
Avoid direct skin contact with the liquid.
Wear gloves when you handle a broken or leaking unit.
Do not use sharp objects or tools in the vicinity of the LCD touch panel.
Handle the Panel carefully to prevent puncture, bursting, or cracking of the Panel material.
If the Panel is damaged and any liquid comes in contact with your skin, immediately rinse the area
with running water for at least 15 min.
If the liquid gets in your eyes, immediately rinse your eyes with running water for at least
15 minutes and consult a doctor.
WARNING
UNINTENDED EQUIPMENT OPERATION
113
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LT
Part III
LT Controller Panels
LT Controller Panels
Overview
This part describes how to use LT controller panels.
115
LT
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LT-4201TM/4301TM Hardware Manual
Communication Interface
Chapter 9
Communication Interface
Communication Interface
117
Communication Interface
Ethernet Port
Introduction
The LT is equipped with an IEEE802.3 compliant Ethernet communication port that transmits and
receives data at 10 Mbps or 100 Mbps.
Do not confuse the RJ45 Ethernet connector with the RJ45 serial interface.
NOTE: When you use a 1:1 connection to connect to a device such as PC, you can use a cross
cable, but we recommend using a hub.
Characteristics
The table describes the different Ethernet characteristics:
Characteristic Description
Connector type RJ45
Driver 10 M half duplex (auto negotiation)
100 M full duplex (auto negotiation)
Pin Assignment
The figure shows the RJ45 Ethernet connector pin assignment:
Pin Signal
1 TD+
2 TD-
3 RD+
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LT-4201TM/4301TM Hardware Manual
Pin Signal
4 –
5 –
6 RD-
7 –
8 –
NOTE: The LT supports the MDI/MDIX auto-crossover cable function. You do not have to use
special Ethernet crossover cables to connect devices directly to this port (connections without an
Ethernet hub or switch).
Status LEDs
The table describes the Ethernet status LEDs operations:
119
Communication Interface
CANopen Capabilities
The table describes the LT CANopen master features:
Characteristics
The table describes the CAN characteristics:
Characteristic Description
Standard CAN-CiA (ISO 11898-2:2002 Part 2)1
Connector type Sub-D9, 9 pins male
Protocol supported CANopen
CAN power distribution No
Maximal cable length See table below4
Isolation See note2
Bit rate See table below4
Line termination No. See note3
1
Part 1 and Part 2 of ISO 11898:2002 are equivalent to ISO 11898:1993.
2
The isolation of the rear module is 500 Vac RMS between the module and the terminal blocks
connected to the rear module. The two parts reference the same functional ground (FE) through
specific components designed to reduce effects of electromagnetic interference. These
components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation of the entire system
from the 500 Vac RMS.
3 resistor (R) is needed on each end of the CAN field bus.
4
The table describes the maximum cable lengths:
Baud rate 800 Kbit/s 250 Kbit/s 125 Kbit/s 50 Kbit/s 20 Kbit/s 10 Kbit/s
Maximum m 25 250 500 1000 2500 5000
cable length
ft. 82.02 820.20 1640.41 3280.83 8202.07 16404.15
Pin Assignment
The graphic describes the pins of the CANopen interface:
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LT-4201TM/4301TM Hardware Manual
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Status LED
The table describes the CAN status LED:
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Communication Interface
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LT-4201TM/4301TM Hardware Manual
Introduction
The serial interface is used to communicate with devices supporting the Modbus protocol as a
master.
To enable communications through serial links, the LT includes an RS-232/485 serial link.
Do not confuse the RJ45 serial port with the RJ45 Ethernet interface.
RS-232C Characteristics
Characteristic Description
Connector type RJ45
Isolation None
Maximum baud rate 115,200 bps
Cable Type Shielded
Maximum length 15 m (49 ft)
5 Vdc power supply for RS-485 No
NOTE: The maximum baud rate for the serial link port depends on the protocol used.
RS-485 Characteristics
Characteristic Description
Connector type RJ45
Isolation None
Maximum baud rate 115,200 bps
Cable Type Shielded
Maximum length 200 m (656 ft)
Polarization Setting is required via software when connecting Multiple
LTs. Refer to the "GP-Pro EX Device/PLC Manual" for the
setting.
5 Vdc power supply for RS-485 No
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Communication Interface
Pin Assignment
The table describes the pin assignment of the RJ45 connector:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals or terminals marked “Not Connected (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM Hardware Manual
Chapter 10
Specifications
Specifications
Overview
This chapter presents the LT specifications.
125
Section 10.1
General Specifications
General Specifications
General Specifications
Electrical Specifications
The table shows the electrical specifications of LT:
Part Number Rated Input Voltage Acceptable Power In-Rush Voltage Insulation
Input Limits Voltage Consumption Current Endurance Resistanc
Voltage Drop between e between
power power
terminal and terminal
frame and FG
ground (FG)
LT-4201TM 24 Vdc 20...28.8 Vdc 10 ms or 9 W or less 65 A 500 Vdc for 10 MΩ or
(Modular Type less at at 25 °C, 1 minute higher at
DIO) 20.4 Vdc 300 us 500 Vdc
duration
LT-4201TM 24 Vdc 20...28.8 Vdc 10 ms or 12 W or less
(Modular Type less at over half
peak
Analog) 20.4 Vdc
LT-4301TM 24 Vdc 20...28.8 Vdc 10 ms or 10 W or less
(Modular Type less at
DIO) 20.4 Vdc
LT-4301TM 24 Vdc 20...28.8 Vdc 10 ms or 13 W or less
(Modular Type less at
Analog) 20.4 Vdc
Environmental Specifications
The table shows the environmental specifications of LT:
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LT-4201TM/4301TM Hardware Manual
Characteristic Specification
Vibration immunity IEC 61131-2
(operating)
Protection structure NEMA TYPE 4X (indoors, with panel embedded
Protection (front module) IP65f - (IEC 60529)
Protection (rear module) IP 20 - (IEC 60529)
Shock immunity IEC 61131-2
(operating) 15 gn 11 ms
Cooling method Natural air circulation
Weight LT-4201TM (Modular Type DIO): 496 g LT-4201TM (Modular Type Analog): 531 g
(17.49 oz) (18.73 oz)
Mechanical Environment
LT-4301TM (Modular Type DIO): 749 g LT-4301TM (Modular Type Analog): 784 g
(26.41 oz) (27.65 oz)
Color Front module: PT404 Rear module: RAL 7032
Material front module: PC/PBT front module: PC/PBT
rear module: PC/PBT rear module: PC/PBT
127
Section 10.2
Functional Specifications
Functional Specifications
Overview
This section presents the LT functional specifications of the display, memory, and I/O.
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LT-4201TM/4301TM Hardware Manual
Display
Display Specifications
The table shows the display specifications of the LT:
129
Digital Inputs
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Rated current 5 mA
Inrush values Voltage 30 Vdc
Current 6.29 mA max.
Input impedance 4.9 kΩ
Input type Sink/Source
Rated voltage 24 Vdc
Maximum Allowable Voltage 28.8 Vdc
Input limit values ON Voltage 15 Vdc or more (15...28.8 Vdc)
OFF Voltage 5 Vdc or less (0...5 Vdc)
ON Current 2.5 mA or more
OFF Current 1.0 mA or less
Isolation Method Photo coupler Isolation
Between internal 500 Vdc
logic
Filtering 0.5 ms x N (N is 0 to 60)
IEC61131-2 edition 3 type Type 1
Compatibility Supports 2 wire and 3 wire sensors
Cable type and length Shielded: Maximum 100 m (328 ft)
Non-shielded: 50 m (164 ft)
Terminal blocks Type: 3.5 mm (0.137 in.) pitch
Terminal blocks are removable
Input paralleling No
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM Hardware Manual
The table describes the characteristics of the High-speed Counter and Pulse Catch inputs:
Characteristic Value
Rated current Voltage 24 Vdc
Current 7.83 mA
Inrush values Voltage 30 Vdc
Current 9.99 mA
Input impedance 3.2 kΩ
Input type Sink/Source
Rated voltage 24 Vdc
Maximum Allowable Voltage 28.8 Vdc
Input limit values ON Voltage 15 Vdc or more
OFF Voltage 5 Vdc or less
ON Current 5 mA or more
OFF Current 1.5 mA or less
Isolation Method Photo coupler Isolation
Between internal 500 Vdc
logic
Filtering None, 4 μs, 40 μs
IEC61131-2 edition 3 type Type 1
Compatibility Supports 2 wire and 3 wire sensors
Cable Type Shielded
Length Maximum 10 m (33 ft)
Terminal blocks Type: 3.5 mm (0.137 in.) pitch
Terminal blocks are removable
Maximum frequency 100 kHz is the maximum frequency for single-phase
50 kHz is the maximum frequency for 2 phase
Duty Rate: 45...55%
Input paralleling No
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Digital Outputs
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Rated voltage 24 Vdc
Output range 19.2...28.8 Vdc
Output type Sink/Source
Rated current 0.3 A/point, 3.0 A/common
Residual voltage 1.5 Vdc or less for I = 0.1 A
Delay Off to on (0.3 A load): 0.1 ms
On to off (0.3 A load): 1 ms
NOTE: The delay is not including the cable delay.
Isolation Method Photo coupler Isolation
Between internal 500 Vdc
logic
Minimum resistor load 80 Ω at 24 Vdc
Cable length Non-shielded: 50 m (164 ft)
Protection against short circuit No
Terminal blocks Type: 3.5 mm (0.137 in.) pitch
Terminal blocks are removable
NOTE: Refer to Protecting Outputs from Inductive Load Damage for additional information on this topic.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
The table describes the characteristics of the Pulse Output/PWM Output/High-speed Counter
(Synchronize Output):
Characteristic Value
Output type Sink/Source
Rated voltage 24 Vdc
Power supply input range 19.2...28.8 Vdc
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LT-4201TM/4301TM Hardware Manual
Characteristic Value
Power supply reverse protection Yes
Pulse output/PWM output current 50 mA/point, 100 mA/common
Response time for original input 2 ms
Isolation resistance Between fast 10 MΩ or more
outputs and
internal logic
Between power 10 MΩ or more
supply port and
protective earth
ground (PE) =
500 Vdc
Residual voltage for I = 0, 1 A 1.5 Vdc or less
Delay Off to on (50 mA load): 2.5 μs
On to off (50 mA load): 2.5 μs
NOTE: The delay is not including the cable delay.
Minimum load impedance 80 Ω
Maximum Pulse output frequency 50 KHz
Maximum PWM output frequency 65 kHz
Accuracy Pulse Frequency Accuracy Duty
Output/PWM Output 10...100 Hz 0.1% 0...100%
101...1000 Hz 1% 1...99%
1.001...20 kHz 5% 5...95%
20.001...45 kHz 10% 10...90%
45.001...65 kHz 15% 15...85%
Duty rate range 1...99%
Cable Type Shielded, including 24 Vdc power supply
Length Maximum 5 m (16 ft)
Terminal blocks Type: 3.5 mm (0.137 in.) pitch
Terminal blocks are removable
NOTE: When using the acceleration/deceleration pulse output, there is a 1% maximum error for the
frequency.
133
Analog Inputs and Analog Outputs
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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LT-4201TM/4301TM Hardware Manual
The table describes the characteristics of the Temperature Input (Temperature Probes):
Input Characteristics
Input sensor type Pt100/Pt1000/Ni100/Ni1000
Input temperature range Pt100/Pt1000: -200...600°C (-328...1112°F)
Ni100/Ni1000: -20...200°C (-4...392°F)
Measuring current Pt100/Ni100 1.12 mA ± 3.5%
Pt1000/Ni1000 0.242 µA ± 3.5%
Input impedance Typically 10 MΩ
Sample duration time 10 ms+1 cycle time
Wiring type 2-wire or 3-wire connection configured by software
for all inputs
Conversion mode Sigma delta type
Input filter Low pass
Resolution temperature value 0.1°C (0.18°F)
Detection type Open circuit (detection on each channel)
Input tolerance* Maximum ± 5°C (41°F)
deviation at 25°C
(77°F) without
electromagnetic
disturbance
Maximum Pt type: ± 5.6°C (42.08°F)
deviation at Ni type: ± 5.2°C (41.36°F)
25...50°C
(77...122°F)
Temperature drift 30 ppm/°C
Digital resolution 16 bits
Rejection in 50/60 Hz Typically 60 dB
differential mode
Common mode Typically 80 dB
rejection
Isolation method Photo coupler Isolation
Permitted input signal ±5 Vdc max.
Cable length Pt100/Ni100 20 Ω or less
Pt1000/Ni1000 200 Ω or less
Terminal blocks Type: 3.5 mm (0.137 in.) pitch
Terminal blocks are removable
Noise resistance - cable Shielded cable is necessary
* Excluding errors caused by the wiring
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
135
The table describes the characteristics of the Temperature Input (Thermocouple):
Input Characteristics
Input sensor type Thermocouple
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LT-4201TM/4301TM Hardware Manual
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
137
Internal Circuits
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LT-4201TM/4301TM Hardware Manual
139
Memory and Touch Panel
Memory
The table shows the memory specifications of LT:
Items Specification
Application Screen area(1) FLASH EPROM 16 MB (Includes screen editing
Memory program and extended logic program))
Logic program area FLASH EPROM 132 KB(2) (equivalent to 15,000
steps)
Front area FLASH EPROM 8 MB (when limit exceeded, uses
application memory)
Backup Memory Data backup nvSRAM 128 KB
Variable area nvSRAM 64 KB
(1) Capacity available for user application.
(2) Up to 60,000 steps can be converted in software. However, this reduces application memory
capacity (for screen data) by 1 MB.
NOTE: For details on the memory, refer to the following URL.
https://www.pro-face.com/trans/en/manual/1082.html
Touch Panel
The table shows the touch-panel specifications of LT:
Items Specification
Type Resistive film (analog)
Lifetime 1 million touches or more
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LT-4201TM/4301TM Hardware Manual
Chapter 11
Maintenance
Maintenance
Overview
This chapter explains how to maintain your LT units.
141
Regular Cleaning
NOTICE
EQUIPMENT DAMAGE
Power off the unit before cleaning it.
Do not use hard or pointed objects to operate the touch panel since it can damage the panel
surface.
Do not use paint thinner, organic solvents, or a strong acid compound to clean the unit.
Failure to follow these instructions can result in equipment damage.
When the surface or the frame of the display gets dirty, soak a soft cloth in water with a neutral
detergent, wring the cloth tightly, and wipe the display.
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LT-4201TM/4301TM Hardware Manual
Operation Environment
Refer to the Environmental Specifications (see page 28).
Electrical Specifications
The input voltage must be within 20.4 to 28.8 Vdc.
Related Items
Are all power cords and cables connected properly? Are there any loose cables?
Are all display installation nuts holding the unit securely?
143
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LT-4201TM/4301TM Hardware Manual
Index
Index
C U
communication interface, 117 USB
data transfer cable, 83
driver installation, 83
E type A, 84
electrical requirements type mini-B, 86
installation, 75
ethernet
cable port connector, 118
G
grounding the system, 36
I
I/O management, 43
installation, 53
electrical requirements, 75
mechanical requirements, 54
L
LT-4201TM/4301TM (Modular Type Ana-
log), 99
LT-4201TM/4301TM (Modular Type DIO),
91
M
maintenance
check points, 143
mechanical requirements
installation, 54
P
power supply characteristics and wiring, 76
S
specifications
display, 129
general, 126
145