For dement B, Stress, oe + BR o. — (28.29 + 226.36)N/mm? o, — 254.64N/mm? shear stress, Txy— 19; > 26520 .030mPa30.18 x 10°Pa By using maximum distersion energy theory. o = fet tare, o (254.64)? + 3(30.18)7 of = 259.95MPa, Sy Factor of safety, FOS = 8; = 28; = 10771 Menimom 1148 oF ieeeentie! We wae we dur de the Ds FFraential Ponce Goer ia@ = a aed Mamimum led on Sbning = Wa T= Honimum Twisting moment en The _s>ting e waxlg = spning nate Bus ComP> OF sbming at Me Themefone, Wa = W)C5m? 282 Emm, Modulus of migidity C22 81370 Nimme Ovien diometer oF spi Semm ae 1g colt orusse 3 «50-4 ip ahean (57) = ve = yield stmess poss 128 man = 600 NImm~ Gn (a) ae tee ws (age) = (Hood > aavewae ( nesz 8 * ae B= e088 mm arenfonr: os Ganimoeny nn soning inom C= 22 fe Wo of action tonns of Shmine Sms ous etn Tnectwi = "sas 8 ‘Data provided 2. Dimensions of the plate = Width (b= 80, man) Thickness (t= 12.5, 2mm) lameter ofthe hole (d— 6, mm) (Pree — 40, EN(completoly reversed)) 3. The material properties are given as: ‘Ultinnate sire (Su — 600, MPa) 2: Calculate the Stress Concentration Factor Anat — bedt — (40)(12.5)(6)(12.5) — 27875 — 200, the nominal stress is expressed as 33.33, MPa. For stress concentration factors (K,)the equation to be used for the circular hole in rectangular plates can be obtained from the standard chart K, 2.5 (from stress concentration factor charts). Explanation: The maximum stress is Oma = Ke - nom = 5 193.33 — 333.33, MPa. 3. : Fatigue Safety Factor ‘Stress ratio for completely reversed leading a, — 232 — 8%" — 166.67, MPa. Explanation: ‘The fatigue factor of safety n is equal to Ss 216.75 282 1.30. 4: Cheek for infinite life ‘The fatigue safety factorn = 1.30, The plate can withstan leading conditions without the negative effects associated wit cyclic pressure.= Woret Aiwets Wen BSecenmney Snemk Puget Kgs teers Force fat hye hg dig = ST erat SOL nO ten Ulae ae sort e= fe GETREE ART RE ATT ORD, co us kre pee ey. Caxvete enIseanh) = 19-92 Meee Po = Cr (sd sea)= Vege oN fale Cre = Cenarion) Resultant Suene Force CAD fan SUG ney BF ae FAT ~ MGR a FE Oty Sn TOIT FLATS ES ONT a SOF FEE Design: of beni (30) Pe 1a:Bat ate 28mm Als pay Westy ronge = cnma Youd correcta fects fants Foster emnanes gon gape but - pious aire sotmeiny Consider ettaity .*Soi4 Ore oF smal peng rele of contocts 20-2 ‘sae ron fcr fe 21083 mehand welecty (6 230 eax s087 pee a cannct ornen Corrected peyass = Prfonke sams HL 003 P18. 0U5 med Cerrterea teod taheg al ws oxamty > oaneses meaimtatny Wel» meHF «cen povsee Hd calving Pola OPE from 108 13% 20 ve BBY. pourri eg ete fe ith apd Oath engine Ce mcaed) = Cage Sure menue) Rage» CHAE om Set Jengthe cots ne Fey 4 = WS. AI0 Pha Cag + Ut 39D Uiscale TBE = 35163-1N Pye Pye 3 SrQtIN Pe CasuTAnT SHERK foRcE) fon fe' eta 75* aus aeesth ‘ Ravet-3 ok RaveT—9 % SUBTECTE To Mnnetnue SHEAR rence, he OTAmeTa OF ATVET® fom ate ara datas at tome +e a psea = neigh tf Brae: (etal) veas* Caanaidering helnd fern) Pop Gees #9 21t0orpen Sub FE50 NlommE,gssv ming fe Ceo ype am rape 20 a2 tet em Lek ua crscume speed Teduchon vu ne sitps ur > 68 oa 114 366-208 AI moe os By aoeh from tenes ve uesteae aunesio2e) + Game ous Shs hiangys wgaereeraie 16 987 p= ere = Tangent Gree = HE = MNCS ae Lat Effeckve force steppe 2 ESTRIO R= EMIST Surface pardness for girs, for Bap (fos) = ees 2 2t8) 216 ues Ad yw aN HT FORE = oogreTERD Design ef earl epic) Conniderng apes gene onstmnont F545 esses race, apna Fe 272 £8920 288 seinewe MEMO By sz u SAAEY IY» aaa ue, SRCe HSuy Cottman) Seem tt de fcmny fae cn eed comet We spur weer eeaign im supe anctan, Predwens foster unt oe nT Efe eenge efit Fee E cere = ag BPG POM pe ST Ree ne EM elo Data ser a Fe tooo-Scoon Kerk3 t= 7m Fe aece Fins a000n San ke CFat = Ke che axe fee 7 “SSS Boye + saen, Tak From Fig for infinite life Gam S25 mPa Menke 528 = in969 ’ be oer s+ sare - see Be ydeany ” Kearse et? 38 ® Be Le ena-86 Seno eared eter of eho PERE LOAVES = 2-95-85 AYES Wee > aa e ee vesign of soo 98 ose Fos = 9 Caseume) Ap aame son9t 6) « cory V8 262096 me Perma sitte compete «~~ wee FE OEE. Ce ketene vey Aim enaion we Foe srchwtna§ Pract @ Fan tere square ve precios 2am, were edes od 4 26 me > te bse Te men To AE ay be tte Mannsce son (22389 ssn en fn safe Freres ArensonMugg = YM} + M2 Here, are given that, = Bending Moment, M, = 1kNm = 10° N-mm = Twisting Moment, M, = 2.5kNm = 2.5 x 10° N-amm Hence, upon putting in and solving, we wil get, Myou= (VP + 25%) = 2060kNvm = 2.69 10° Nem 16M Here, we have, * Equivalent torsional moment, Meoq = 2.69 x 10° N-mm + Base Diameter of the shaft, D = 70 mm + Stress concentration factor, K Upon putting in all the values, we will get, 16 x (2.69 x 10°) x 708 Now the values of Stress concentration is usually found from the standard charts, tables or empirical formula which usvally depends on the Base diameter (D), Fillet or groove Radius (), depth of groove (hand minor diameter (d). Values of these parameters are, 30.94 x K) MPa D=70mm r=7om h=10.5mm d=D-~2h=49mm However from my standard charts, | can locate the value of K for (§ =0.148) and ( = 1.48) as, Kw 133 Thus, we get, Twnax = 39.94 x K = 39.94 x 1.33 = 53.12 MPa M=PxL = 44,000N = 0.2m = 8,800N -m = 8.8kN-m Maximum Shear Stress Theory Sy Tmax 3 Fos 276MPa 2x2 =69MPa 16M Tone = where dis the diameter of the shaft. Setting this equal to the allowable shear stress: 16 x 8,800N -m 69MPa = . nd qt — 16% 8,800N-m "7x 69MPafrom properties table yield stress value of 4008 is 860 MPa Total Forces onthe shaft Ror + R= S00 N sooo sum of moments YM =0 Repo x 440 = 500 x 120 Riya =13636 N.. Substitute above value in equation 1, we get 1 =363.63 N ‘Take moment Mpa=0 Mpa = 136.36 x 320 9.9 436352 Noe Mpa = Mons =M= 43635.2N mm Torque = Tangential Force x radius ofdiameter of shaft Torque(T) = 500 75 = 37500Nmm 1 Ea Bending Moment My=2 [SOM * VIREMT FO5STP] Ke ae Es x ssess2 + TET ORTE TS EHO] M, = 82498.55.Nmm 5K =2 Le s2198.55.7mm = 2 x px 560 rt Be = 12.44 mm 2 fys|-2xaS =30kW Tdecr v bett cnoes section Pa=gokw, n= 8007? € section is selected Width =22m thickness tammy : fitch dlameter a0 and costecHen & mm =56rm a pe +5¥2L00 = Soomm 4] Lsoc+ Dept) +o 2 a 2 ax) t NOSHONS) 4 ( S) any 3193. m inside length = 2193-8 -S6 = 3137-8mn ots tar Seeee| 859° 5 O =1-28 = (62.93° Fa =0-954 g Wn “Gd Fiske Fe— belt Jenstd = ¢ Wy0954 comecsfon >] =S.6SRKW A Nomboyof belts= A = 80 cone ¢ Wn