P140_spec
P140_spec
Mechanical Specifications
Design
The device shall be presented in a 4U case height format (177mm), for ease of
integration/standardization in standard protection racks and panels.
The device shall be housed in a case width between 40TE (8 inches, 203.2mm), 60TE (12
inches, 304.8mm) and 80TE (16 inches, 406.4mm) depending upon the engineered scheme
requirements.
10 function keys shall be available as an ordering option
Enclosure Protection
The degree of protection offered shall be as per IEC 60529: 2002:
IP 52 Protection (front panel) against dust and dripping water
IP 50 Protection for the rear and sides of the case against dust
IP 10 Product safety protection for the rear due to live connections on the terminal block
The device shall be housed in a metallic case wrapper
The device case shall not include any ventilation louvres or other deliberate holes – it shall be an
enclosed unit.
General Input/Output Terminals
All terminals shall be ring-lug screw type for security and robustness:
The screw size shall be M4 to allow suitable torque tightness
Connection of up to two independent ring lugs per terminal shall be supported, to permit daisy-
chaining of connections where required, without resorting to inserting two wires in a ferrule.
Front Port PC Interface
A front panel USB communication port shall be provided for service access by relay
technicians/engineers, communicating with the PC tool suite software:
Ratings
AC Measurement Range
The device shall be suitable for power systems operating at 50 and 60Hz. The operating range for the
network frequency shall be from 45 to 65Hz;
The relay shall be suitable for current transformer secondary ratings of 1A and 5A and shall be
selectable, as required. The current transformer inputs shall have a continuous rating of 4 times
the rated current and a short time thermal withstand capability of 100 times the rated current for 1
second;
The dynamic range for current input shall be in excess of 64 times rated current
The current inputs shall have automatic CT shorting when the analogue module is removed, to
enhance the safe working environment of technicians and relay engineers
The voltage transformer inputs shall be rated for 100/120V or 380/480V AC and shall have a
continuous rating of 2 times the rated voltage. The inputs shall have a short time thermal
withstand capability of 2.6 times the rated voltage for 10 seconds.
Auxiliary Voltage (Vx)
The device auxiliary power supply input shall accommodate at least two standard battery voltage ratings
used by the utility, such as to minimize, or eliminate multiple ordering options and spares holdings.
Typical ratings most common in the utility environment shall include:
48V to 125Vdc nominal range (covering both 48/54V and 110/125V battery supplies in a single
ordering option)
110V to 250Vdc nominal range (covering both 110/125V and 220/250V battery supplies in a
single ordering option)
The device shall operate for a deviation from the nominal range of -20% lower nominal voltage,
up to +20% of higher nominal voltage
Auxiliary power supply interruption ride-through according to IEC 60255-11: 2013, with all
communications ports active, all binary I/O energized, and LCD backlight on: 20ms
With a tolerable ac ripple of up to <15% for a dc supply, as per IEC 60255-11: 2013
The quiescent burden of the energized device shall be less than 11W; (extra 1.25W when fitted
with second rear comms port), additions: 0.13W per energized output relay, per energized opto
input 0.065W (24/27V, 30/34V), 0.125W (48/54V), 0.36W (110/125V), 0.9W (220/250V)
The initial current inrush at switch-on shall be limited to no more than 8A.
Output Contacts
Standard Contacts
The rating of the output contacts shall be as follows, in accordance with IEC 60255-1: 2009:
Maximum continuous current capacity shall be 10A, or 8A as measured by the harsher UL-
compliant method
The short term make and carry rating shall be 30A for 3s, 250A for 30ms
The DC break capacity shall be 50W resistive or 62.5W inductive (L/R = 50ms)
It shall be possible to configure software latching (lockout) function for output contacts, whose
status is memorized for reapplication after a power supply interruption.
High Break Contacts
High speed, high break contacts shall be available optionally (operating time <0.2 ms, DC inductive break
– 2500W – L/R = 50 ms).
Watchdog Contacts
Watchdog contacts shall be provided, with relay healthy (normally open) and relay fail/de-energised
(normally closed) connection outputs available. Any error detected by the device self-monitoring shall
cause an alarm to be raised, such that hardwiring of an alarm to adjacent devices is possible, if required.
The contact ratings shall be:
DC breaking capacity 30W resistive, 15W inductive (L/R = 40ms).
LED Indicators
Up to eight/eighteen freely-programmable LED indicators shall be provided, in addition to fixed function
LEDs for Alarm, Trip, Out of Service and Healthy indication:
It shall be possible to configure software latching function for the LEDs, whose status is
memorized for reapplication after a power supply interruption.
In relays with function keys, it shall be possible to set all the programmable LEDs in three
different colours - RED / YELLOW / GREEN as per the scheme requirement using the
programmable logic scheme.
HMI Display
A textual LCD display screen shall be provided on the product, capable to display power system
measurements, fault and event records, interrogate alarms, implement passworded access
control, initiate commissioning test modes, monitor I/O status, alter protection settings, and
change setting groups
The device menu shall incorporate dependency rules, such that menu cells which are rendered
inapplicable as a result of a previous menu selection are removed/hidden. Any of those ranges of
options or settings range affected shall also be automatically adapted
Multi-language support shall be provided, the following being the minimum: English, French,
German, Spanish, Italian, Russian, Portuguese and Chinese. Whichever local language is
applied, simple switching to English shall always be possible to allow factory support, 3rd party
commissioning etc.
Functional Specifications
Protection and Control
Feeder protection shall be provided by a numerical microprocessor-based relay equipped with the
following protection, monitoring, control, automation, and reporting functions. The relay shall have the
self-checking functions. Specific requirements are as follows:
• Minimum 4 stages of Sensitive directional earth fault (SEF/I Cos I Sin) (SenEftPTOC)
• One box solution high impedance busbar protection (numerical buswire monitoring in-
built)
• Transient Earth Fault Protection shall be an ordering option without any additional
hardware.
Fault Locator (21)
The relay shall include a fault locator function, which identifies the fault location by measuring the fault
voltage and current magnitude and phasors. The fault locator shall uses pre-fault and post-fault analogue
input signals to calculate the fault location, reading in kilometres, miles or % of protected circuit length
from the local terminal.
Current Transformer Supervision (CTS)
Current transformer supervision shall be provided to prevent mal-operation of current dependent
protection elements upon loss of a CT input signal. An alarm shall be given after a set time delay if the CT
supervision function operates.
Voltage Transformer Supervision (VTS)
Voltage transformer supervision shall be provided (1, 2 and 3 phase fuse failure detection, or MCB
opening) to prevent maloperation of voltage dependent protection elements on loss of a VT input signal.
There shall also be a provision to block the voltage dependent protection.
Auto reclosing (79)
The relay shall include up to 4 shots of auto-reclose with facilities for single pole / three pole / or single
and three pole tripping. The autoreclose function shall have the option to be initiated from external and
internal protection elements/relays.
The function shall be applicable to single breaker configurations.
Check Synchronisation (25)
Check synchronising (2-stage) with advanced system split and breaker closing compensation time
features shall be provided. Live and dead voltage checks shall also be provided.
Phase Rotation
Phase rotation settings shall be available to cater for ABC or ACB primary system senses for all 3 phase
current and voltage channels.
Disturbance Recording
The device shall include disturbance recording, suitable to record a minimum of 8 fault clearance events:
Event Recording
The device shall include event recording, suitable to record a minimum of 512 time-tagged events:
Programable logic shall be provided including OR, AND and majority gate functions, with the
ability to invert the inputs and outputs, and provide feedback paths in the logic. A minimum of
100 logic gates shall be available
Time elements shall be provided, including delay on pick-up (DPU), delay on drop-off (DDO),
combined DPU/DDO, pulsed, and minimum dwell time functions. A minimum of 16 timers shall
be provided (not counting the timer functions which are expected to be an inherent provision with
each output contact and LED indicator function)
The concurrent processing of the logic shall ensure that the full logic declares a stable result
without any race effects due to calculation lag
The logic shall not take the form of logic equations, but must be formed with graphical drag and
drop gates, with all logic processed concurrently. There shall be no need to observe sequential
“rules” which constrain in what order gates are processed, and how they affect any declared
result
The amount of logic programmed shall not in any way affect the deterministic behavior of the
protection, control and communication functions in the relay. Whether the logic is sparsely used,
or used up to its maximum capacity, this shall not change the operating time of those functions;
Vice-versa, the programmable logic shall remain deterministic regardless of the extent of other
device functions enabled
A license-free graphical PC tool shall be provided, to configure the programmable logic
The IED shall be supplied with pre-loaded default PSL schemes that provide a typical application
scheme, to save on engineering / implementation time in projects.
Measurements
The device shall include capabilities for real-time AC measurements, derived power and energy
quantities, and demand values;
Setting Groups
The device shall offer four programmable setting groups, including independent logic schemes.
PC Toolsuite
The device shall be supported by a license-free Windows®-based tool suite, with support for operating
systems up to Windows 10. The tool suite shall support:
Communications
Station Bus – IEC 61850-8-1
The relay shall support up to 16 concurrent IEC61850 client connections
The relay shall support up to 128 GOOSE Inputs and 32 GOOSE Outputs
The relay shall support IEC 61850 Edition 2
IEC61850 shall be switchable between Ed1 Ed2 via software (SW91)
The relay shall support IEEE 1588 PTP for time synchronization (SW91)
The relay shall support software switchable option between PRP/HSR/RSTP or hot standby
The relay shall support 8 instances of report control block for client initialization (multi-client RCB
in SW91)
The relay shall support the detection of Duplicate GOOSE messages on the network.
The relay shall be able to subscribe to fixed-length encoded GOOSE messages (SW91)
The logical devices (LD) and logical nodes (LN) shall be editable; such that the LN and LD
instances may be renamed, deleted, restored or moved as necessary. This shall allow the user
to tailor the IEC 61850 data model in line with the specific application
Simple Network Management Protocol (SNMP) shall be provided to manage the device in an IP
network. Two versions of SNMP shall be supported: version 2c, and a cybersecure
implementation of version 3
The device shall include edition 2 test modes. The device may be set into its test mode, where it
shall respond only to control commands from clients with the ‘Test’ flag set, with or without
contact closure as desired.
Environmental Conditions
The following norms and standards compliance shall be demonstrated. All shall be carried out at an ILAC
accredited laboratory:
Ambient Temperature Range
As per IEC 60255-27: 2005:
Operating temperature range: -25°C to +55°C (or -13°F to +131°F)
Storage and transit: -25°C to +70°C (or -13°F to +158°F).
Tested as per IEC 60068-2-1: 2007:
-25°C storage (96 hours), -40°C operation (96 hours).
IEC 60068-2-2: 2007:
+70°C storage (96 hours), +70°C operation (96 hours)
Ambient Humidity Range
As per IEC 60068-2-78: 2001: 56 days at 93% relative humidity and +40°C
As per IEC 60068-2-30: 2005: Damp heat cyclic, six (12 + 12) hour cycles, 93% RH, +25 to +55°C.
Corrosive Environments
The device shall provide harsh environmental coating of printed circuit boards as standard. The coating
shall be applied after printed circuit boards have been subjected to a cleaning and drying process.
As per IEC 60068-2-42: 2003, IED 60068-2-43: 2003, Part 2, Test Ke, Method (class) 3.
Industrial corrosive environment/poor environmental control, mixed gas flow test. 21 days at 75%
relative humidity and +30oC exposure to elevated concentrations of H2S, (100 ppb) NO2, (200
ppb) Cl2 (20 ppb)
As per IEC 60068-2-52 Salt mist (7 days)
As per IEC 60068-2-43 for H2S (21 days), 15 ppm
As per IEC 60068-2-42 for SO2 (21 days), 25 ppm.
Type Tests
The following norms and standards compliance shall be demonstrated:
Insulation
As per IEC 60255-27: 2005:
Insulation resistance > 100M at 500Vdc (using only electronic/brushless insulation tester).
Creepage Distances and Clearances
As per IEC 60255-27: 2005:
Pollution degree 3
Overvoltage category III
Impulse test voltage 5 kV.
High Voltage (Dielectric) Withstand
(i) As per IEC 60255-27: 2005, 2 kV rms AC, 1 minute:
Between all case terminals connected together, and the case earth;
Also, between all terminals of independent circuits:
1kV rms AC for 1 minute, across open watchdog contacts
1kV rms AC for 1 minute, across open contacts of changeover output relays.
(ii) As per ANSI/IEEE C37.90-2005:
1.5 kV rms AC for 1 minute, across open contacts of output relays and open watchdog contacts.
1.0 kV rms AC for 1 minute, across open contacts of changeover output relays.
Impulse Voltage Withstand Test
As per IEC 60255-27: 2005:
Front time: 1.2 µs, Time to half-value: 50 µs;
Peak value: 5 kV, 0.5J
Between all terminals, and all terminals and case earth.
EU Directives
A declaration of conformity shall evidence compliance with EU directives, and each device shall display a
mark.
EMC Compliance
As per 2004/108/EC: Compliance to the European Commission Directive on EMC shall be claimed.
Product specific standard EN 60255-26: 2009 shall be used to establish conformity.
Product Safety
As per 2006/95/EC: Compliance to the European Commission Low Voltage Directive (LVD) shall be
claimed. Product specific standards shall be used to establish conformity: EN 60255-27: 2005.
R&TTE Compliance
Radio and Telecommunications Terminal Equipment (R&TTE) directive 99/5/EC:
Compliance demonstrated by compliance to both the EMC directive and the Low voltage
directive, down to zero volts. Applicable to rear communications ports.
Other Approvals to be demonstrated:
Underwriters Laboratory (UL)
The primary packaging carton shall comply with the international freight standard ISTA 1C specification,
to minimize the risk of damage in transit:
Vibration tests in 3 orientations, vibratory movement 7 Hz, amplitude 5.3 mm, acceleration
1.05g
Drop tests - 10 drops from 61cm height on multiple carton faces, edges and corners.
Quality
Quality
The company’s quality management system shall be accredited and independently audited to
ISO 9001: 2015
The company’s environmental management system shall be accredited and independently
audited to ISO 14001: 2015
The company’s occupational health and safety management system shall be accredited and
independently audited to OHSAS 18001: 2007
The company’s information security system shall be accredited and independently audited to ISO
27001: 2013
Each device shall be subjected to a 24 hour heat-soak during the manufacturing process, in order
to minimise the risk of early-life failures;
The vendor shall supply the actual measured Mean-Time Between Failures (MTBF) for the device
upon request, based on in-service field experience
The device shall include a ten-year warranty for material and workmanship defects;
The vendor shall offer a nominal 5 day turn-around for warranty repairs.
The relay shall incorporate a rating label which is accessible and visible from the front of the
relay, without needing to open any cubicle door to expose the terminal side (rear) of the relay.
This label shall show the model number, serial number, month of manufacture and rating details
of the device.