MD ZHING TEST - 5

1.An iron in which most of the carbon is chemically combined with the iron:

A. cast iron

B. gray iron

C. white iron

D. malleable iron

2.Through how many degrees must an involute cam turn in order to raise its follower 3 inches if the diameter

of the base circle is 5 inches.

A. 58.7 degrees

B. 180 degrees

C. 64.4 degrees

D. 68.79 degrees

3.The space between the adjacent teeth:

A. tooth

B. flank

C. backlash

D. Width

4.An iron has a physical properties closely resembling those of mild steel:

A. malleable cast iron

B. malleable iron

C. white iron

D. gray iron

5.Gears used to transmit power between shaft axis of which it intersect:

A. spur gears

B. bevel gears

C. helical gears

D. straight bevel gears

6.An important accessories of milling machines:

A. milling machine vise

B. cutters

C. ram

D. vertical milling attachment

7.They are usually the steel or steel casting

A. mild steel

B. carbon steel
 C. fire box steel

D. drop-forge-dies

8.The cheapest and the most abundant engineering material:

A. aluminum

B. steel

C. cast iron

D. Babbits

9.Milling machine accessories are used to hold milling cutter in the milling machine:

A. spindle-nose tooling

B. milling machine vise

C. vertical milling attachment

D. milling machine arbors

10.The size of an equal-leg length fillet weld shall be based on the length of the largest:

A. isosceles right triangle

B. square

C. right triangle

D. Rectangle

11.If gears cannot parallel shafts, they are called:

A. cycloidal gears

B. helical gears

C. spur gears

D. toothed gears

12.The path traced by a point moving at a fixed distance from an axis and with a uniform motion to the axis

and a point moving such a path:

A. helical motion

B. spherical motion

C. translational

D. path of a point

13.The maximum stress which is reached during a tension test:

A. stress

B. elasticity

C. strain

D. tensile strength

14.The frustums of two cones are used in a manner to permit a variation of velocity ratio between two

parallel shafts:
 A. evans friction cones

B. bevel cones

C. spherical cones

D. friction gearing

15.Weld-metal impact specimen shall be taken across the weld with one face substantially parallel to and

within:

A. 3/4”

B. 1/32”

C. 1/4”

D. 1/16”

16.A joint between two overlapping members in which the overlapped edge of one member is welded with a

fillet weld:

A. a single welded lap joint

B. double-welded lap joint

C. a single-welded lap joint with backing

D. tack weld

17.The ability of metals to stand loads without breaking down:

A. strain

B. stress

C. elasticity

D. Strength

18.Which of the following is not a classification of iron ore:

A. siderite

B. hermatite

C. sulfurite

D. Magnetite

19.Ferrous metals contain a relatively large amount of:

A. manganese

B. carbon

C. sulfur

D. Phosporous

20.Which of the following metal is easy to chisel?

A. alloy steel

B. manganese steel

C. stainless steel

D. carbon iron
21.The ability of material or metal to resist being crushed is:

A. fatigue strength

B. bending strength

C. torsional strength

D. compressive strength

22.Which of the following is not part of the headstock?

A. anvil

B. spindle

C. motor

D. back pressure

23.Which of the following is not used to temper steel?

A. oil bath

B. brine/salt bath

C. steam bath

D. water bath

24.Which of the following is not a kind of cast iron?

A. gray iron

B. white iron

C. malleable iron

D. lead iron

25.A machinery operation whereby the tool rotates while the feed is stationary:

A. shaping

B. milling

C. turning

D. Reaming

26.Which tool does not belong to the group?

A. vice grip

B. feeler gage

C. torque wrench

D. adjustable wrench

27.Which of the following metals is non-magnetic?

A. manganese steel

B. cast steel

C. alloy steel

D. cast iron
28.One important skill that operates of machine tools must have is an understanding of measurement which

demands:

A. speed

B. precision

C. sociability

D. Neatness

29.Which of the following is not part of lathe machine?

A. fan

B. carriage

C. headstock

D. Tailstock

30.The machine which can flatten surface on a horizontal, vertical, or angular plane is:

A. drilling machine

B. shaper machine

C. power saw

D. lathe machine

31.Which of the following is not the work of a machinist?

A. reboring

B. overhauling

C. grinding

D. Boring

32.The area of the machine shop whose metal is being melted to form a new shape is the:

A. foundry area

B. tool and die

C. welding area

D. mass production area

33.A machine used is testing steel generally strike the specimen with an energy from 220 to 265 ft-lb.

A. izod test

B. charpy test

C. rockwell test

D. test blocks

34..A joint between two overlapping members in which the overlapped edge of one member is welded with a

fillet weld:

A. a single welded lap joint

B. double-welded lap joint

D. tack weld

35.Imparts of reciprocating motion to a single-point cutting tool:

A. dividing head

B. slotting attachment

C. circular pitch

D. circular milling attachment

36.The follower reciprocates or oscillates in a plane perpendicular to the axis of rotation of the cam:

A. radial cam

B. cylindrical cam

C. cam curves

D. tangential cam

37. Strength of a material is that of a stress intensity determined by considering the maximum test load to

act over the original area of the test specimens:

A. yield point

B. ultimate strength

C. breaking strength

D. elastic strength

38.The follower reciprocates or oscillates in a plane parallel to the axis of the rotation:

A. cam curves

B. cylindrical cam

C. tangential cam

D. radial cam

39.A test for pipe used for coiling in sizes 2 inches:

A. flaring

B. crush

C. flange

D. Bend

40.An alloy of tin, copper, antimony, or sometimes lead:

A. gold

B. babbit

C. aluminum

D. cast iron

41.A weld placed in a groove between two abutting members:

A. full-fillet weld
 B. tack weld

C. butt weld

D. fillet weld

42.A weld of approximately triangular cross-section that joins two surfaces at approximately right angles as

in lap joint, tee-joint, corner joint.

A. single welded lap joint

B. fillet weld

C. tack weld

D. butt weld

43.A corrosion occurs within or adjacent to a crevice formed by contact with another piece of the same or

another metal:

A. pitting

B. galvanic

C. erosion

D. Crevice

44.Wheels are sometimes used for the transmission of high power when an approximately constant velocity

ratio is desired:

A. bevel cones

B. friction gearing

C. spur friction wheels

D. Evans friction wheels

45.Gearing in which motion or power that is transmitted depends upon the friction between the surfaces in

contact:

A. bevel gears

B. spur friction wheels

C. Evans friction wheels

D. friction gearing

46.A bevel gear of the same size mounted on a shaft at 90 degrees:

A. crown gears

B. spur gears

C. angular gears

D. miter gears

47.A fillet weld whose size is equal to the thickness of the thinner joint member:

A. butt joint

B. butt weld

C. tack weld
 D. full-fillet weld

48.The ratio of stress to the corresponding strain below the proportional limit:

A. stress-strain diagram

B. gage method

C. modulus of elasticity

D. tensile strength

49.The shearing strain of a block of metal, 3 inches high is subject to a shearing high force which distorts the

top surface through a distance of 0.0036 inch

A. 0.0015 rad

B. 0.008 rad

C. 0.0010 rad

D. 0.0012 rad

50.Determine the number of teeth in a driver of two spur gears in mesh, given that the velocity ratio is 0.75

and the driven gear has 36 teeth.

A. 24

B. 27

C. 30

D. 33

51.State the law that describes the proportional relationship between stress and strain within the elastic limit.

A. Newton’s Law

B. Hooke’s Law

C. Pascal’s Law

D. Boyle’s Law

52.What is the type of steel that contains significant amounts of mild nickel and chromium?

A. rusting

B. tarnishing

C. scaling

D. Galvanization

53.Define the term that refers to any layer or deposit of extraneous material on a heat-transfer surface.

A. scaling

B. fouling

C. corrosion

D. Slagging

54.The total amount of permanent extension of the gage length measured after the specimen has fractured

and is expressed as percentage increase of the original gage length.

B. Strain

C. Stress

D. Elastic limit

55.It is used to enable milling machine to take climb milling cuts:

A. Helical driving mechanism

B. Spindle

C. Read out

D. Backlash eliminator

56.A weld made to hold the parts of a weldment in proper alignment until the final welds are made:

A. butt weld

B. tack weld

C. fillet weld

D. full-fillet weld

57.The change in length per unit original length is:

A. strain

B. stress

C. deformation

D. elastic modulus

58.The temperature above which the alloy is liquid and will run:

A. melting point

B. flow point

C. pour point

D. Liquids

59.A cone formed by elements which are perpendicular to the elements of the pitch cone at the large end:

A. cone distance

B. back cone

C. root cone

D. cone center

60.A machine used for the testing of very thin steel or surface layers:

A. Charpy test

B. Izod test

C. Description test

D. Rockwell test

61.A gear is one in which angle is 90 degrees that is the pitch cone has become a plane:
 A. crown gear

B. angular gear

C. miter gear

D. spiral gear

62.The deterioration of organic coating characterized as completely:

A. chalking

B. rusting

C. chocking

D. Fritting

63.Is a form of correction that develop on a highly localized areas on a metal surfaces:

A. crevice

B. erosion

C. galvanic

D. Spitting

64.Test is designed primarily for application to electric-welded tubing for detection of lack of penetration or

overlaps resulting from flash removal in the weld.

A. butt weld

B. paste

C. lap weld

D. double butt weld

65.Have the same thermal and minimum film thickness limitation as sleeve bearing:

A. ball bearing

B. roller bearing

C. thrust bearing

D. oil bearing

66. An oil storage roof formed to approximately the surface of the right cone, supported only at its periphery:

A. self-supporting umbrella roof

B. self-supporting dome roof

C. supported cone roof

D. self-supported cone roof

67.Test sometimes referred to as upsetting test:

A. Bend

B. Flaring

C. flange

D. Crush
68.What load P which cause a total deformation of 0.036 inch of a steel rock which has a cross-section area

of 4in^2 and a length of 6ft.

A. 55,000lb

B.45,000lb

C. 60,000lb

D. 50,000lb

69.An oil storage tank roof formed to approximately a spherical surface supported only at its periphery;

A. Self-supporting umbrella roof

B. self-supporting cone roof

C. self-supporting

D. supported cone roof

70.The unit deformation is called:

A. Torsion

B. Strain

C. Stress

D. Shear

71.A circle bounding the bottom of the teeth:

A. addendum circle

B. addendum cylinder

C. pitch circle

D. dedendum circle

72.A 3” diameter short shaft carrying 2 pulleys close to the bearings transmit how much horsepower if the

shaft makes 280rpm.

A. 199 hp

B. 198 hp

C. 200 hp

D. 210 hp

73. A cylindrical tank with 10 in inside diameter contains oxygen gas at 2500 psi. Calculate the required wall

thickness in (mm) under stress of 28,00 psi.

A. 11.44 mm

B. 11.34 mm

C. 10.6 mm

D. 10.3 mm

74.The minimum clearance allowed for meshing spur gears with a circular pitch to 0.1571 and diametral

pitch of 20. The spur gear has 25 teeth.

A. 0.007855

B. 0.007558
 C. 0.008578

D. 0.007585

75.SAE steel that responds to heat treatment:

A. SAE1060

B. SAE1117

C. SAE 1030

D. SAE 1020

76.Which of the following is the differential of the shear equation

A. bending moment

B. load of the beam

C. tensile strength of the beam

D. slope of the beam

78.Which of the following materials to be utilized to reduce cost in the manufacturing of the large worm

gears?

A. alloyed aluminum

B. Bronze rim with cast iron spider

C. cast iron rim with bronze spider

D. all of these

79.It is hardening treatment whereby a cast metal is being heated to a very high temperature then suddenly

subjected to rapid cooling to improve hardenability or wear resistance is called:

A. normalizing

B. tempering

C. annealing

D. Quenching

80. Determine the estimated weight of an A-36 steel plates size 3/16 x 6’ x 20’.

A. 919 lbs

B. 1012 lbs

C. 829 lbs

D. 735 lbs

81. The length of arc between the two sides of a gear tooth on the pitch circle:

A. circular thickness

B. axial plane

C. helix angle

D. chordal curves
82. Split pulley or pulley made of separate section bolted together at the rim, the maximum speed should be

limited to about _____ % of the maximum speed of solid pulley.

A. 65 to 75%

B. 45 to 50%

C. 55 to 60%

D. 80 to 90%

83. Killed steel is very much associated with;

A. manganese

B. sulphur

C. phosphorous

D. Silicon

84. Determine the estimated weight of an A-36bsteel plate of size 1/2x 4x 8.

A. 280 kg

B. 332 kg

C. 301 kg

D. 297 kg

85. A type of welding whereby a wire or powder from the nozzle of a spray gun is fused by a gas flame, arc

or plasma jet and the molten particles are projected in a form of a spray by means of compressed air or gas.

A. electro-gas building

B. electro-beam building

C. plasma-arc welding

D. metal spray welding

86. Heating of metal above the critical temperature and then cooling slowly usually in the furnace to reduce

the hardness and improve the machinability is called:

A. normalizing

B. annealing

C. tempering

D. Quenching

87. Accident prevention is:

A. an association of employers, organization & individuals

B. the foreman’s responsibility just as much as production

C. the responsibility of top management

D. a job of a safety director

88. Major component of bronze casting:

A. copper

B. manganese
 C. zinc

D. Lead

89. Common utilized/ cheapest shaft material available in the market with carbon content of 0.28 to 0.34%

A. SAE 4132

B. SAE 4320

C. SAE 1030

D. SAE 4130

90. Alloy steel known for its resistance corrosion, abrasion and wear that is usually ideal for mill grinding of

ore in cement concentrator application. It is usually combined with molybdenum to increase the depth

hardening.

A. manganese chromium steel

B. chromium-moly steel

C. chrome-nickel-moly steel

D. manganese-moly steel

91. Split the pulley made of separate section bolted together at the rim, the maximum speed should be

limited to about ___ % of the maximum speed of solid pulley.

A. 65 to 75%

B. 45 to 50%

C. 55 to 60%

D. 80 to 90%

92. Major component of bronze casting is:

A. Copper

B. manganese

C. zinc

D. Lead

93. Galvanized steel plate is:

A. aluminum

B. tin

C. zinc

D. manganese

94. What heat treatment process can cast steel materials of high chrome, high manganese, etc. Type steel

be subjected for the purpose of machining process?

A. annealing

B. tempering

C. normalizing

D. Quenching
95. Cast alloy steel for very high temperature application:

A. manganese-nickel steel casting

B. high chrome steel casting

C. chrome-nickel steel casting

D. high manganese casting

96. Flexible material used to seal pressurized fluids, normally under dynamic condition:

A. nylon

B. seal

C. teflon

D. Packing

97. A type of gear tooth cut inside a cylinder or ring:

A. rack gear

B. ring gear

C. milter gear

D. internal gear

98. It ha molybdenum alloy except:

A. SAE 43XX

B. SAE 41XX

C. SAE 6XXX

D. SAE 5XXX

99. To prevent leakage in dynamic seal.

A. gasket

B. seals

C. felts

D. Packings

100. Which of the following elements when large quantity is harmful to the ferrous metal?

A. Sulfur

B. Silicon

C. Zinc

D. Aluminum