P1 P2500i Generator User Manual
P1 P2500i Generator User Manual
P2000i
P2000iS
P2500i
P2500iS
User Manual
2
Introduction ............................................................................................................................................................ 3
Features .................................................................................................................................................................. 7
Troubleshooting ................................................................................................................................................... 24
Recycling & Product Disposal................................................................................................................................. 25
Declaration of Conformity ....................................................................................................................................... 26
Contact Details….................................................................................................................................................... 27
2
2
INTRODUCTION
Thank you for purchasing this superior quality portable generator from DUCAR. When operating and maintaining this
product as instructed in this manual, your generator will give you many years of reliable service.
. It is designed to supply
electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during
power outages.
Generator specification
Engine specification
Displacement(cc) 80 98
Date of Purchase:
Model Number:
Serial Number
2 3
SAFETY RULES
Safety Symbols
Indicates a potentially hazardous
WARNING! situation which could result in
serious injury or death if not avoided.
CAUTION!
Safety Instructions
the user must understand and follow all manual instructions and use common sense.
WARNING! Read and understand this manual in its entirety before operating this generator. Improper
use of this generator could result in serious injury or death.
WARNING!
monoxide gas from dissipating.
• Using a generator indoors WILL KILL YOU IN MINUTES!
• Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting,
sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh air and seek
medical attention.
•
• Install a battery operated carbon monoxide alarm near bedrooms.
•
• When working in areas where vapors could be inhaled, use a respirator mask according to all of its instructions.
WARNING! Engine exhaust contains chemicals that lead to cancer and cause birth defects.
WARNING! Never exceed generators wattage / amperage capacity. This could damage the generator
and / or connected electrical devices.
• Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the
generator.
WARNING! Never start or stop engine with electrical devices plugged in to the receptacles. Failure to
do so could damage the generator and / or connected electrical devices.
• Always start the engine and let it stabilize before connecting any electronic devices.
• Disconnect all electronic devices before stopping the engine.
WARNING! Starter and other moving parts can catch on clothing, jewelry, and hair.
WARNING!
•
death.
•
•
on the unit before starting the engine.
• Never smoke while operating or fueling this unit.
•
• Generator should have at least 5 feet of clearance from buildings or other equipment during operation.
•
• When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing fuel cap. If unit
has been running then the fuel cap is under pressure, remove slowly.
• To keep fuel from spilling, secure unit so it cannot tip while operating or transporting.
• When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the 3 in 1 switch is
turned to the off position.
WARNING! Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which
could result in injury.
• To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.
•
• Allow hot components to cool beforetouching.
5
SAFETY RULES
WARNING! This generator produces a very high voltage which could result in burn or
electrocution causing serious injury or death.
• Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or
feet are wet.
• Always keep the generator dry. Never operate generator in rain or under wet conditions.
• Use a ground fault circuit interrupter (GFCI or RCD) in a damp or highly conductive area, such as metal decking or
steel work.
• Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make
contact with receptacles.
•
generator at all times.
• If using the generator for back up power, notify the utility company.
•
install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to
electric utility workers.
WARNING! Never modify this unit in any way or modify governed speed.
• Increasing governing speed is dangerous which can result in personal injury and / or damaged equipment.
• Decreasing governing speed adds an excessive load and can damage equipment.
• Only when operating at the preset governing speed will this generator supply the correct rated frequency and voltage.
WARNING! Only use this unit as it is intended or serious injury or death could result.
• Do not bypass any safety device. Moving parts are covered with guards. Make sure all protective covers are in place.
• Never transport or make adjustments to this unit while it is running.
• Never insert objects through cooling slots.
WARNING! Never operate this unit if there are any broken or missing parts and only useour
• Improper treatment of generator can damage the unit and shorten its life.
•
service center.
•
PROP 65 WARNING: This product contains chemicals known to the state of California to cause cancer and birth defects or
other reproductive harm.
6
FEATURES
A E
F
B G
C H
D I
S N S
P1 N P
O O
Q Q
P1 - 120V AC Outlet
A - Spark Plug Cover I - Control Panel
Q - Parallel Outlets
B - Spark Arrestor J - Oil Warning Light
K - Overload Indicator Light R - Ground Terminal
S - 12V DC Port
D - Outer Casing (Side Panel) L - AC Pilot Light
E - Handle (Grip) M - 3 in 1 Start Switch (RUN / OFF and Choke)
F - Air Vent N - Economy Switch
G - Fuel Cap O - USB Outlet 5VDC 1.5A
H - Recoil Starter P - 230V AC Outlet
7
CONTROL PANEL FUNCTIONS
ON/OFF Start Switch and Choke
Start Switch “OFF”
When the Start Switch is in the “OFF” position the fuel valve is
switched off and the engine will not run. OFF
,
Note: The Choke is not required to start a warm engine
Oil Warning Indicator Light
When the oil falls below the minimum level, the oil warning indicator
light comes on and the engine stops automatically. The engine will not
Note: If the oil warning indicator light does not come on and the en-
gine stalls, turn the Start Switch to “ON” and pull the recoil starter.
How to Correct
1. Disconnect any electronic devices then stop the engine.
2. Reduce the total wattage of connected electronic devices until it is
within the generator’s rated output.
3. Inspect the Air Inlet and Control Panel for any blockage. Remove
blockage if found.
4. Restart Engine.
Note: The engine overload indicator light may turn on for a few sec-
onds when attaching a load due to a power surge. This is normal.
Oil Warning Overload AC Pilot
Indicator Indicator Indicator
8
CONTROL PANEL FUNCTIONS
DC Circuit Breaker
When the DC Circuit Breaker is in the “ON” position, the generator is able to supply power to connected electronic devices.
When the DC Circuit Breaker is in the “OFF” position, the generator will no longer supply power. The DC Circuit Breaker
automatically turns “OFF” when connecting electronic devices to the generator that exceed the generator’s rated output. If
the DC Circuit Breaker turns off, reduce the load of connected electronic devices until the load is within the specified rated
output. To re-establish power, return the DC Circuit Breaker back to the “ON” position.
If the DC Circuit Breaker turns off again, stop using the generator immediately and consult our
CAUTION!
dealers.
Note: The ECO switch must be turned to the “OFF” position when using electronic devices that require a large starting
current, such as a compressor.
Parallel Outlets
Located just above the Ground Terminal, the generator’s Parallel Outlets enable a user to run two D2000iS generator’s
simultaneously. This operation requires special cables. When operating parallel generators, the rated output is 3.0Kva and
the rated current is 25A/120V. For cables and instructions consult a DUCAR dealer for a PARALLEL OPERATION CABLE
KIT.
9
CONTROL PANEL FUNCTIONS
Fuel Cap
Turn counterclockwise to remove the fuel cap
so that the engine can run. Turn the Air Vent to the “OFF” position to stop
fuel flow.
Ground Terminal
The generator’s ground terminal must always be used to connect the
generator to a driven ground rod. Connect the ground terminal to the driven
ground rod with a No 8 AWG (American Wire Gage) copper wire. The wire
connects to the terminal between the lock washer and nut. Tighten the nut
securely to ensure good connection. Grounding the generator protects you
from electric shock that results from a build up of static electricity or
undetected ground faults.
10
ASSEMBLY
WARNING! This generator produces a very high voltage which could result in burn or
electrocution causing serious injury or death.
• Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or
feet are wet.
• Always keep the generator dry. Never operate generator in rain or under wet conditions.
• Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel work.
• Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make
contact with receptacles.
•
generator at all times.
• If using the generator for back up power, notify the utility company.
•
install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to
electric utility workers.
Adding Fuel
• Set generator on a clean and level surface in an area that is well ventilated.
• Remove fuel cap. OFF
• Insert a funnel into the fuel tank and carefully pour gasoline into the tank until fuel level ON
reaches about 1 ½ inches below the top of the neck. Be careful not to overfill the tank to
provide space for fuel expansion.
• Replace fuel cap and secure tightly.
Do not smoke when adding fuel. provide space for fuel expansion.
11
ASSEMBLY
• Insert a funnel into the crankcase dipstick hole and carefully add the specified amount of 4-Cycle engine oil (SAE 10W-
30) to empty reservoir until or oil reaches the outer edge of the oil fill hole (crankcase dipstick hole).
• Be sure to replace dipstick and securely tighten before attempting to start the engine.
• To check oil, set generator on a level surface, wipe dipstick clean, then reinsert dipstick without re-threading.
CAUTION!
generator. Always check oil level before each operation.
12
OPERATION
Generator output will vary due to changes in temperature, altitude, and humidity. If the temperature, humidity, or altitude are
higher than standard atmospheric conditions, the generator’s output will be reduced. The load attached to the generator
must therefore be reduced.
OFF
ON
WARNING! Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which
could result in injury.
• To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.
Note: To start the generator with the ECO switch in the “ON” position
• Disconnect all electrical loads from generator.
• If ambient temperature is below 32ºF (0ºC) allow 3 minutes for the engine to warm up.
• The ECO is in “ON” position, the unit returns to normal operation after the above warm up time.
• ECO switch must be turned to the “OFF” position when using electronic devices that require a large starting current,
such as a compressor.
13
OPERATION
O FF
ON
OFF
ON
CHOKE
WARNING! Never start or stop engine with electrical devices plugged in to the receptacles. Failure to
do so could damage the generator and / or connected electrical devices.
• Always start the engine and let it stabilize before connecting any electronic devices.
• Disconnect all electronic devices before stopping the engine.
.
6. Allow generator output to stabilize (engine and attached devices run evenly) before plugging in the next load.
14
OPERATION
• Do not disconnect battery clamps while charging. Batteries produce explosive gasses. Disconnecting the battery
clamps while charging could spark and ignite.
• Do not charge battery in an enclosed area.
• Never smoke while charging the battery or operating or fueling this generator.
• Battery electrolyte contains sulfuric acid. Avoid contact with skin, eyes, and clothing. Always wear eye protection
when charging battery.
•
get immediate medical attention. For internal ingestion, drink large quantities of water or milk, followed by milk of
magnesia, beaten egg, or vegetable oil. Contact a medical physician immediately.
15
OPERATION
AC Parallel Operation
The D2000iS generator has two models that are compatible with each other (Standard and Companion). It is possible to
connect two D2000iS generators to each other, using a parallel cable kit.
• Connect PARALLEL OPERATION CABLES to two D2000iS generators according to the instructions provided with the
cable kit.
• Make sure the ECO switch is in the same position on both generators.
• All electronic devices should be turned “OFF” and disconnected from generators prior to starting generator engines.
• Start generator engines. Make sure the green output indicator light comes on for eachgenerator.
•
• Allow generator output to stabilize (engine and attached devices run evenly) before plugging in the next load.
Parallel Box
Maximum Power in Parallel Operation: 4.0kVA
Rated Power in Parallel Operation: 3.0kVA
Note: Most electronic devices require power beyond its rated wattage to start. This additional power is referred to as surge
watts and usually lasts between 2-3 seconds. When an electronic device is started, the red overload indicator may come
on. This is normal. If the light stays on disconnect all electronic devices and stop the engine. Refer to “Engine Overload
Indicator Light” on page 8.
WARNING! Only connect electronic devices to the generator that are in good working order and do not
exceed the rated power supply of the parallel generators or the desired receptacle.
• A faulty appliance or power cord can create an electric shock. Do not use electronic devices that have a damaged cord
or plug.
• If an appliance begins to operate abnormally, becomes sluggish, or stalls, turn off and disconnect appliance
immediately. The appliance may have a fault or its rated load capacity exceeds the power supply of the generator.
• To avoid damage to generator or electronic device, do not connect a load to the generator if its electrical rating exceeds
that of the receptacle.
16
OPERATION
Don’t Overload Generator
Make sure you can supply enough rated watts for all electronic devices connected to the generator. Rated watts refer to
the power a generator must supply to keep a device running. Surge watts refer to the power a generator must supply to
start an electronic device. This power surge for starting a device usually lasts between 2-3 seconds but this additional
output must be taken into account when selecting the electronic devices you plan to attach to the generator. To prevent
overloading the generator take the following steps:
1. Add up the total rated wattage of all electronic devices that will be connected to the generator simultaneously.
2. Estimate surge watts by adding the item(s) with the highest output (it is unnecessary to calculate the surge output for all
devices as they should be connected one at a time).
3. Add the Surge Watts to the total Rated Watts in step 1. Keep total load within generator’s powercapacity.
17
MAINTENANCE
Regular maintenance will extend the life of this generator and improve its performance. The warranty does not cover
items that result from operator negligence, misuse, or abuse. To receive full value from the warranty, operator must
maintain the generator as instructed in this manual, including proper storage.
Before inspecting or servicing this machine, make sure the engine is off and no parts are
WARNING!
moving. Disconnect the spark plug wire and move it away from the spark plug.
If you are unsure of how to perform a maintenance task, have the unit serviced by our
CAUTION! dealers.
Maintenance Schedule
Pre-Operation Steps
Before starting the engine, perform the following pre-operation steps:
• Check the level of the engine oil and the fuel tank level. Check for any leakage.
• Check fuel hose for cracks or damage. Replace if necessary.
•
•
pick up loose debris. If dirt is caked on, use a soft bristle brush.
• Inspect the work area for hazards.
After Each Use
Follow the following procedure after each use:
• Shut off engine.
• Store unit in a clean and dry area.
18
MAINTENANCE
Checking Spark Plug
• Remove cap. Then remove spark plug cap.
• Disconnect the spark plug wire from the spark plug.
• Before removing the spark plug, clean the area around its base to prevent debris from
entering the engine.
• Insert a spark plug socket wrench through the opening on the outside of the cover. Turn
the wrench counterclockwise.
• Check for discoloration and clean carbon deposits off the electrode with a wire brush.
• Check the electrode gap and slowly adjust to 0.7 - 0.8mm (0.028-0.031 in) if necessary.
• Reinstall spark plug and tighten to Torque 20.0Nm (14.8ft-lb).
• If spark plug is worn replace only with an equivalent replacement part. Spark plug should
be replaced annually.
• Reconnect spark plug wire.
• Replace spark plug cap, then replace cap.
0.7-0.8mm
Standard Spark Plug: E6TC/E6RT/BPR7HS
Carburetor Adjustment
The carburetor is low emission and is equipped with a non-adjustable idle mixture valve. If adjustment is needed contact an
authorized dealer.
19
MAINTENANCE
Changing Oil
• Place generator on a level surface.
• Run the generator for several minutes until the engine is warm. Turn off generator.
• Remove screws, then remove outer casing.
• Remove the crankcase dipstick.
• Place an oil pan underneath the engine. Tilt generator to collect used oil. Allow oil to drain completely.
• Return generator to a level surface.
•
(Crankcase Dipstick hole).
• Use a clean rag to wipe up any spilled oil.
• Replace crankcase dipstick.
• Reinstall outer casing and tighten screws.
20
MAINTENANCE
Air Filter
Do not run the generator without reinstalling the foam element or excessive piston and
CAUTION!
cylinder wear may result.
•
• Remove screws, then remove shown area of outer casing.
• .
•
• Check the muffler screen and spark arrester for damage.If damaged replace with Our replacement parts
•
•
• Install the outer casing and tighten the screws.
•
• Allow hot components to cool beforetouching.
21
MAINTENANCE
Fuel Filter
• To clean, remove screws, remove outer casing, and drain fuel.
• Lift and hold onto the clamp, then remove hose from tank.
•
•
•
• Install hose and clamp.
• Open fuel valve. Inspect for leakage.
• Install outer casing and tighten screws.
Storage
To protect your generator from deterioration during long term storage, take the following preventative measures:
EXTERIOR
•
pick up loose debris. If dirt is caked on, use a soft bristle brush.
• Inspect air cooling slots. Remove any debris if obstructed.
• Store indoors and use a protective cover to protect from dust.
FUEL
• For short-term storage, add fuel stabilizer to prevent stale fuel from causing acid and gum deposits in the fuel system
and carburetor.
• For long-term storage, drain the fuel.
ENGINE
• Remove spark plug. Pour about 1 TBL of SAE 10W-30 engine oil into the spark plug hole, then reinstall spark plug.
• With the 3 in 1 switch in the “OFF” position, pull the recoil starter several times to coat cylinder walls with oil.
• Slowly pull the recoil starter until you feel the engine build compression (when you feel resistance). Leave the engine in
this state. This will help prevent rust build up in the cylinder walls.
22
MAINTENANCE
OFF
ON
CHOKE
23
TROUBLESHOOTING
24
RECYCLING & PRODUCT DISPOSAL
• We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries.
Instead the responsibility to dispose of WEEE and or Batteries is passed onto you by us.
So when it becomes necessary to dispose of your machine, you must take it to your local Civic Amenity Site.
For further information please contact your local Authority for disposal advice.
• You MUST make sure that all unused oil and fuel is disposed of correctly either beforehand or at your local Civic Amenity Site.
Under NO circumstances must any fuel or oil be put down any drains.
• Certain products contain WEEE waste which should not be disposed of in your domestic waste.
• You MUST recycle WEEE in accordance with your local authority or recycling centre.
• Certain products contain batteries which should not be disposed of in your domestic waste.
• You MUST recycle batteries in accordance with your local authority or recycling centre.
• Unwanted packaging and materials should be stored and taken to a recycling centre so it can be disposed of in a
manner which is compatible with the environment.
• The following symbol means that you should ‘Reduce – Reuse – Recycle’.
• We are a Member of the VALPAK National Compliance Scheme and our registration number is RM08660.
• For further information about disposal please contact your Local Authority.
• You can also get more advice and guidance about recycling at the following website http://www.recycle-more.co.uk
• Should you pass this product on to another user either sold or loaned, you MUST pass on this user manual.
This will make sure that all other users can use and maintain this machine safely.
25
DECLARATION OF CONFORMITY
Genpower Ltd confirms that these P1PE products conform to the following CE Directives.
97/68/EC Non Road Mobile Machinery Directive
2000/14/EC Outdoor Noise Directive
2004/108/EC Electro Magnetic Compatibility Device
2006/42/EC Machinery Directive
P2000i / P2000iS
P2500i / P2500iS
Inverter Generator
OND-2016508-04-02 P2000/P2500
68dB
06 March 2018
26
CONTACT DETAILS
Website www.p1pe.co.uk
WARRANTY
http://www.p1pe.co.uk/warranty
27
P1PE – Position One Power Equipment
Isaac Way, Pembroke Dock, Pembrokeshire,
SA72 4RW www.p1pe.co.uk
www.p1pe.co.uk