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CONSTRUCTION-EQUIPMENT

The document discusses the importance of mechanical equipment in construction projects, highlighting its role in enhancing efficiency, precision, and safety while also noting the associated costs and maintenance challenges. It details various types of construction equipment used for excavation, concrete mixing, transportation, and compaction, along with their advantages and disadvantages. The document emphasizes the necessity of using appropriate equipment to ensure successful project execution and quality outcomes.

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anishsubedi601
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0% found this document useful (0 votes)
25 views18 pages

CONSTRUCTION-EQUIPMENT

The document discusses the importance of mechanical equipment in construction projects, highlighting its role in enhancing efficiency, precision, and safety while also noting the associated costs and maintenance challenges. It details various types of construction equipment used for excavation, concrete mixing, transportation, and compaction, along with their advantages and disadvantages. The document emphasizes the necessity of using appropriate equipment to ensure successful project execution and quality outcomes.

Uploaded by

anishsubedi601
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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INTRODUCTION

In order to have proper quality construction projects the use of mechanical equipment has become an
important and essential feature. Use of construction equipment became unavoidable for execution of
large and complex and projects with stringent schedules and critical performance standards.

Though construction equipment is used in several types of construction works including earth moving
operations aggregate production, concrete production and its placement and so on. It has been estimated
that about 20-30 % of the total project cost has been accounted towards equipment and machinery.

COMMON CONSTRUCTION EQUIPMENT


I. Equipment for excavation.
II. Equipment for hauling.
III. Equipment for compaction of earth.
IV. Drilling and Blasting equipment.
V. Rock crushing equipment.
VI. Concrete producing equipment.
VII. Pile driving equipment.
VIII. Hoisting equipment.
IX. Dewatering and pumping equipment

ADVANATGES OF USING CONSTRUCTION EQUIPMENT


1. Increased Efficiency: Modern equipment reduces the time needed to complete tasks, speeding
up construction projects.
2. Improved Precision: Advanced machinery allows for more accurate work, leading to better quality
and reduced material wastage.
3. Cost Savings: Reduces labor costs by automating repetitive and labor-intensive tasks.
4. Safety Enhancement: Equipment with safety features minimizes the risk of accidents and injuries
on-site.
5. Versatility: Many construction machines are adaptable for different tasks, reducing the need for
multiple tools.
6. Consistency: Machines deliver consistent results, leading to uniform construction standards and
better quality control.
7. Reduced Physical Strain: Automating heavy tasks reduces the physical burden on workers,
enhancing productivity.
8. Environmental Benefits: Modern machinery often includes energy-efficient technologies,
reducing fuel consumption and emissions.
9. Scalability: Large equipment allows for the handling of bigger projects, including high-rise
buildings and infrastructure.
10. Reduced Downtime: Well-maintained equipment can work for extended periods with minimal
breakdowns, maintaining project timelines.
DISADVANATGES OF USING CONSTRUCTION EQUIPMENT

1. High Initial Cost: Purchasing or leasing construction equipment can be expensive, particularly
for small projects.
2. Maintenance Requirements: Regular maintenance is needed to ensure equipment functions
properly, adding to long-term costs.
3. Operator Skill: Specialized training is required to operate advanced machinery, leading to
additional training costs.
4. Fuel and Energy Costs: Heavy machinery consumes significant amounts of fuel or electricity,
increasing operational expenses.
5. Environmental Impact: Older equipment can emit harmful pollutants and contribute to
environmental degradation.
6. Space Constraints: Large equipment may not be suitable for confined or complex workspaces,
limiting its utility.
7. Dependency on Technology: Over-reliance on machinery may lead to project delays if
equipment malfunctions or breaks down.

EQUIPMENTS FOR EXCAVATION


Excavation is a critical part of construction and involves digging, trenching, or removing earth to create
foundations, trenches, or other groundwork structures. Various types of equipment are used depending
on the scope, depth, and specific requirements of the excavation project. Here’s a detailed look at the
different equipment commonly used for excavation:

1. Excavator
Excavators are heavy-duty machines used to dig and move large amounts of soil, rock, and debris.
It consists of a boom (long, hydraulic arm), bucket and cab on a rotating platform known as the
control room. The house sits atop an under carriage with tracks or wheels. All movement and
functions of the excavator are accomplished through the use of hydraulic fluid, be it with rams or
motors.

Types of excavator:

• Crawler Excavators: These run on tracks and are suitable for rough terrain. They are
versatile and can be used for digging, trenching, and even demolition.
• Wheeled Excavators: These operate on wheels, making them more mobile on roads and
hard surfaces, but they are less stable on rough terrain.
2. Dozers/ Bulldozer
A bulldozer is a powerful, heavy-duty machine equipped with a large metal blade on the front, used
primarily for pushing and moving large quantities of earth, rubble, sand, and other materials. It is widely
used in construction, mining, road building, and land clearing projects. Bulldozers are typically mounted
on continuous tracks (also known as crawlers) for enhanced stability and traction on rough terrain. With
their ability to clear land, grade surfaces, and handle tough environments, bulldozers are essential tools
for heavy earthmoving tasks.

Jobs of bulldozer:
1. Land Clearing
2. Grading and Leveling
3. Shallow Excavation:
4. Backfilling
5. Pushing and Spreading Material
6. Rubble Clearing in Demolition
7. Snow Removal

3. Power shovel/ Loader


A power shovel, also known as a front shovel or electric mining shovel, is a heavy-duty excavation machine
designed for handling various earthmoving tasks on construction sites or in mining operations. These
formidable machines are characterized by their large bucket capacity, robust build, and ability to
efficiently move substantial quantities of material. Power shovels are equipped with a boom, dipper stick,
and bucket, and they come in different types, including hydraulic and electric shovels. With a diverse
range of applications, these machines play an essential role in tasks such as digging, loading, and
transporting materials, making them essential in construction, mining, and other earthmoving industries.
The operation of a power shovel involves precise control of its various components to achieve efficient
excavation and material handling.
4. Back Hoe Loader
Backhoe loader, also called a loader backhoe and commonly shortened to backhoe, is a heavy equipment
vehicle that consists of a tractor fitted with a shovel/bucket on the front and a small backhoe on the back.
Due to its relatively small size and versatility, backhoe loaders are very common in urban engineering and
small construction projects (such as building a small house, fixing urban roads, etc).

Backhoe loaders deliver versatility and power in a cost-efficient package, whether placing pipe, busting
up blacktop or digging deep. Each model features excavator-style boom, bucket and hydraulics.

5. Drag Lines
A dragline is a multipurpose machine capable in a wide range of
operations. It works on soft to medium-hard material. It has a long
light crane boom with buckets so that it can dig and dump the
excavated materials over long distances eliminating the need for
hauling equipment. It can handle digging wet material or underwater
digging standing on the firm soil from the pit. Generally,
the draglines are of three kinds track-mounted, wheel mounted,
truck-mounted and walking draglines.

6. Clamshells
The name of this machine is derived from the shape of a bucket. The shape of the bucket is a hinged
double shell. It has a bucket attached which performs the tasks such as digging, exaction and lifting the
material. Clamshells are used to handle the loose material such as sand, aggregate, gravel, and crushed
stones. They can be used for lifting the material from the deep foundation like cofferdam, pier
foundation, manholes, etc. They can be specially used to lift the material vertically. Clamshell has most
of the characteristics as of dragline and some of the cranes.
7. Scrappers
The design of scrapers (tractor scrapers) allows for loading, hauling, dumping, and spreading of loose
materials. Use a scraper for medium-haul earthmoving operations and for moving ripped materials and
shot rock. The haul distance (zone of operation), the load volume, and the type and grade of surface
traveled on are the primary factors in determining whether to use a scraper on a particular job. The
optimum haul distance for the small and medium-size scrapers is 300 to 3,000 feet. There are larger
scrapers that are effective up to 5,000 feet.

8. Graders
A grader, also known as a road grader, a blade, a maintainer or a motor grader. This is a construction
machine with a long blade used to create a flat surface. Graders can produce inclined surfaces, to give
camber to roads. Graders are commonly used in the construction and maintenance of dirt roads and
gravel roads. In the construction of paved roads. They are used to prepare the base course to create a
wide flat surface for the asphalt to be placed on. Similarly, graders are used for leveling the surface during
earthwork is embankments and providing blanket surface before spreading ballast and laying track.
Graders are also used to set native soil foundation pads to finish grade prior to the construction of large
buildings and for underground mining. Capacities range from a blade width of 2.50m to 7.30 m and
engines from 93–373 kW (125–500 hp).

9. Power jack hammer


A power jackhammer is a handheld tool used for breaking up concrete, asphalt, and other hard
materials. It works by delivering powerful blows to a chisel or bit, which fractures the material.
Power jackhammers are used in a variety of applications, including construction, demolition, and
road repair.

There are two main types of power jackhammers: pneumatic and electric. Pneumatic
jackhammers are powered by compressed air, while electric jackhammers are powered by
electricity. Pneumatic jackhammers are typically more powerful than electric jackhammers, but
they are also heavier and more difficult to handle. Electric jackhammers are quieter and easier to
handle, but they are not as powerful as pneumatic jackhammers.
Equipment for Concrete Mixing
Concrete mixers are the primary tools used to blend cement, aggregates (sand and gravel), and water into
a homogeneous mixture. They come in various types, each suited to different scales and applications:

1.Drum Mixers: These are the most common type, featuring a rotating drum that mixes
ingredients through gravity and friction. They are versatile and suitable for a wide range of
projects.

2.Pan Mixers: Ideal for smaller-scale projects, pan mixers use a rotating pan to mix ingredients.
They are often used for specialized mixes or when precise control is required.

3.Twin-Shaft Mixers: Designed for high-volume production, twin-shaft mixers employ two
rotating shafts with blades to provide intense mixing action. They are commonly used in large-
scale construction projects.

Fig: Pan mixer


For large-scale projects, batching plants ensure precise measurement and dispensing of
ingredients. They typically consist of:

• Aggregate Bins: Store different sizes of aggregates.


• Cement Silo: Stores cement.
• Water Metering System: Accurately measures and dispenses water.
• Weighing System: Precisely weighs ingredients.
• Mixer: Combines ingredients into concrete.

EQUIPMENT FOR CONCRETE TRANSPORTATION


The efficient transportation of concrete from the mixing site to the construction site is crucial for
maintaining its quality and workability. The choice of transportation method depends on various factors,
including the distance to the construction site, the volume of concrete to be transported, the height of
the building, and site conditions. By selecting the appropriate equipment, construction professionals can
ensure the timely and efficient delivery of high-quality concrete. Here are some of the primary methods
and equipment used for concrete transportation:
1. Truck Mixers:

• Purpose: The most common method for transporting ready-mixed concrete over long distances.
• How it works: A rotating drum continuously mixes the concrete during transit, preventing
segregation of materials.
Fig : Truck Mixer

2. Pumping Systems:

• Purpose: Used to transport concrete vertically or horizontally over long distances, especially in
high-rise buildings or congested areas.
• Types:
o Boom Pump: A large, mobile pump with a long, articulated boom that can reach various
heights and distances.

Fig : Boom Pump

o Line Pump: A stationary pump that uses high-pressure hoses to transport concrete.
Fig :Line Pump

• Advantages:
o Increased efficiency and productivity.
o Reduced labor costs.
o Ability to reach difficult-to-access areas.

3. Bucket and Crane:

• Purpose: Used for transporting concrete to higher levels, especially in smaller construction sites.
• How it works: Concrete is loaded into a bucket, which is then lifted by a crane and placed at the
desired location.
• Image:

Fig : Bucket and Crane

4. Chutes and Buckets:

• Purpose: A simple method for transporting concrete over short distances and lower levels.
• How it works: Concrete is poured into chutes or buckets and then manually transported to the
desired location.
5. Belt Conveyors:

• Purpose: Used in large-scale construction projects to transport concrete over long distances and
to various levels.
• How it works: Concrete is placed on a conveyor belt, which transports it to the desired location.

EQUIPMENT FOR TRANSPORTATION


1. Trucks or Trippers
Trucks are motorized vehicles designed primarily for transporting materials over various distances
on construction sites or between supply points and project locations.
Types of Trucks:
a. Dump Trucks: Equipped with a hydraulically operated open-box bed that can tilt to unload
materials.
b. Flatbed Trucks: Used to carry oversized or heavy materials like steel beams or machinery.
c. Mixer Trucks: Specialized trucks with rotating drums for transporting concrete.
d. Water Trucks: Carry and distribute water for dust control or other site requirements.
Advantages:
a. Versatility in carrying a wide range of materials.
b. Mobility, suitable for off-road and rough terrains.
c. High load capacity for efficient transport.

2. Rail Wagons
Rail wagons are mostly used in tunnel excavation. They are used when a large quantity of material
has to be transported to large hauling distance.
3. Mini Dumpers
Mini dumpers are small front end dump trucks with a small capacity bowl in the front. They can
dump or unload automatically, hence very handy to use at construction sites. They are used when
the material to be transported is of very small quantity to a relatively short distance.

4. Loaders
Front end loaders are primarily the equipment to load loose earth into a truck or other
transporting device or into bins of crushers or mixers. They are also used to excavate soft soil and
transport it while excavating to a short distance. The loader is used to loading rocks and stones
for crushing aggregates in a jaw crusher at the site.
5. Belt Conveyor
Belt conveyor is generally of fixed type. Belt conveyor is loaded with the help of load is used in
gravel and sand quarries.

6. Ropeways
Ropeways are used when the material to be transported is from a fixed location to a fixed location.
Ropeway buckets are loaded manually or by machine. This is more often used in quarrying
operation
EQUIPMENT FOR COMPACTION
Earth compaction is done to remove the air entrapped in the soil and making it denser to acquire required
strength. The equipment uses to remove the air from the soil is called compacting equipment. Rollers are
used for earth compaction.

1. Smooth wheel Roller


For the compaction of cohesive soils, smooth wheel rollers are commonly used. It consists
of three steel wheel one at the front and two at back.

2. Sheep Footed Roller


This roller consists of a hollow steel drum. They are suitable for clayey soil. Pads of the
shape of sheep's foot are attached on an outer surface of a hollow drum. The hollow steel
drum is filled with moist sand or stones to obtain the desired weight.

3. Grid Roller/ compactor


The working principle of grid roller is the same as that sheep footed. The drum of this
roller is covered by steel chain grids which gives more pressure on the surface to be
compacted. These compactors are used on granular materials when the size of the grain
is relatively larger.
4. Vibrating Rollers
Ordinary vibrating rollers are single drum type steel wheel. It is suitable for granular soil.

5. Tandem/Tamping Rollers
They are 2 wheel steel drum type rollers, generally self-propelled. This roller can also be
ballasted to increase the dead load. Some tandem rollers are available in 3 axles having 3
steel drums rolling in tandem. They are called "Three Axle Tandem Rollers". This may be
with one wheel vibrating or both wheels vibrating.

6. Pneumatic Roller
These are surface rollers and work on the principle of kneading action to produce
compaction in the soil below. This type of roller has rubber tires, generally, it consists of
3 in the front and 4 in the rear. They are suitable for clayey soil. They are non-vibrating
types. These rollers are suitable for the compaction of the bituminous pavement. Also,
they are most suitable in asphalt concrete paving work-especially for back rolling of the
finished surface.

7. Frog Hammer
It is also called monkey jumpers these compactors are very useful and handy when the
area to be compacted is very small. They are generally used to compact backfilling around
the manhole, backfilling of the culvert approach or on corners of the structures where
other compacting equipment cannot reach.

8. Hand-held Roller
These are small drum rollers, generally vibrating and self-propelled.

CRANES FOR LIFTING


Cranes are essential pieces of equipment in construction, manufacturing, and logistics, used for
lifting and moving heavy loads. They come in various types, each designed to suit specific tasks,
load capacities, and operating environments. There are many different types of cranes used for
lifting heavy loads. Here are some of the most common types:

1. Fixed Cranes:

a. Tower Cranes: These are tall, freestanding cranes used on construction sites to lift heavy
materials to high levels. They have a long, horizontal arm that can rotate 360 degrees.
b. Gantry Cranes : These are large, bridge-like cranes that run on tracks. They are often
used in factories and warehouses to move heavy loads between different areas.

c. Overhead Cranes: These are similar to gantry cranes, but they are suspended from a fixed
structure, such as a ceiling or bridge.

2. Mobile Cranes
a. Mobile Cranes: These are cranes that can be moved from one location to
another. They are often used on construction sites and for other outdoor
work.
b. Truck Mounted Cranes: These are mobile cranes that are mounted on the
back of a truck. They are very versatile and can be used in a variety of
applications.

c. Crawler Cranes : These are large, powerful cranes that are mounted on
tracks. They are often used for heavy lifting jobs, such as bridge
construction.

3. Other types of cranes


a. Floating cranes: These are cranes that are mounted on a barge or ship.They
are often used for construction and maintenance work on offshore
structures.
ASSIGNMENT QUESTIONS:

1. Define construction equipment and explain its importance in civil


engineering projects.
2. List five major types of construction equipment and mention their primary
uses.
3. Explain the working principle of a backhoe loader and describe its
applications.
4. Compare and contrast the uses of an excavator and a bulldozer.
5. If you were tasked with paving an asphalt road, list the sequence of
equipment you would use and describe their roles.
PRACTICAL QUESTIONS:

Visit a construction site and document the different types of equipment being used. Include:
➢ Their purpose in the project,
➢ The observed operating efficiency.
➢ Any challenges faced in their use.

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