CONSTRUCTION-EQUIPMENT
CONSTRUCTION-EQUIPMENT
In order to have proper quality construction projects the use of mechanical equipment has become an
important and essential feature. Use of construction equipment became unavoidable for execution of
large and complex and projects with stringent schedules and critical performance standards.
Though construction equipment is used in several types of construction works including earth moving
operations aggregate production, concrete production and its placement and so on. It has been estimated
that about 20-30 % of the total project cost has been accounted towards equipment and machinery.
1. High Initial Cost: Purchasing or leasing construction equipment can be expensive, particularly
for small projects.
2. Maintenance Requirements: Regular maintenance is needed to ensure equipment functions
properly, adding to long-term costs.
3. Operator Skill: Specialized training is required to operate advanced machinery, leading to
additional training costs.
4. Fuel and Energy Costs: Heavy machinery consumes significant amounts of fuel or electricity,
increasing operational expenses.
5. Environmental Impact: Older equipment can emit harmful pollutants and contribute to
environmental degradation.
6. Space Constraints: Large equipment may not be suitable for confined or complex workspaces,
limiting its utility.
7. Dependency on Technology: Over-reliance on machinery may lead to project delays if
equipment malfunctions or breaks down.
1. Excavator
Excavators are heavy-duty machines used to dig and move large amounts of soil, rock, and debris.
It consists of a boom (long, hydraulic arm), bucket and cab on a rotating platform known as the
control room. The house sits atop an under carriage with tracks or wheels. All movement and
functions of the excavator are accomplished through the use of hydraulic fluid, be it with rams or
motors.
Types of excavator:
• Crawler Excavators: These run on tracks and are suitable for rough terrain. They are
versatile and can be used for digging, trenching, and even demolition.
• Wheeled Excavators: These operate on wheels, making them more mobile on roads and
hard surfaces, but they are less stable on rough terrain.
2. Dozers/ Bulldozer
A bulldozer is a powerful, heavy-duty machine equipped with a large metal blade on the front, used
primarily for pushing and moving large quantities of earth, rubble, sand, and other materials. It is widely
used in construction, mining, road building, and land clearing projects. Bulldozers are typically mounted
on continuous tracks (also known as crawlers) for enhanced stability and traction on rough terrain. With
their ability to clear land, grade surfaces, and handle tough environments, bulldozers are essential tools
for heavy earthmoving tasks.
Jobs of bulldozer:
1. Land Clearing
2. Grading and Leveling
3. Shallow Excavation:
4. Backfilling
5. Pushing and Spreading Material
6. Rubble Clearing in Demolition
7. Snow Removal
Backhoe loaders deliver versatility and power in a cost-efficient package, whether placing pipe, busting
up blacktop or digging deep. Each model features excavator-style boom, bucket and hydraulics.
5. Drag Lines
A dragline is a multipurpose machine capable in a wide range of
operations. It works on soft to medium-hard material. It has a long
light crane boom with buckets so that it can dig and dump the
excavated materials over long distances eliminating the need for
hauling equipment. It can handle digging wet material or underwater
digging standing on the firm soil from the pit. Generally,
the draglines are of three kinds track-mounted, wheel mounted,
truck-mounted and walking draglines.
6. Clamshells
The name of this machine is derived from the shape of a bucket. The shape of the bucket is a hinged
double shell. It has a bucket attached which performs the tasks such as digging, exaction and lifting the
material. Clamshells are used to handle the loose material such as sand, aggregate, gravel, and crushed
stones. They can be used for lifting the material from the deep foundation like cofferdam, pier
foundation, manholes, etc. They can be specially used to lift the material vertically. Clamshell has most
of the characteristics as of dragline and some of the cranes.
7. Scrappers
The design of scrapers (tractor scrapers) allows for loading, hauling, dumping, and spreading of loose
materials. Use a scraper for medium-haul earthmoving operations and for moving ripped materials and
shot rock. The haul distance (zone of operation), the load volume, and the type and grade of surface
traveled on are the primary factors in determining whether to use a scraper on a particular job. The
optimum haul distance for the small and medium-size scrapers is 300 to 3,000 feet. There are larger
scrapers that are effective up to 5,000 feet.
8. Graders
A grader, also known as a road grader, a blade, a maintainer or a motor grader. This is a construction
machine with a long blade used to create a flat surface. Graders can produce inclined surfaces, to give
camber to roads. Graders are commonly used in the construction and maintenance of dirt roads and
gravel roads. In the construction of paved roads. They are used to prepare the base course to create a
wide flat surface for the asphalt to be placed on. Similarly, graders are used for leveling the surface during
earthwork is embankments and providing blanket surface before spreading ballast and laying track.
Graders are also used to set native soil foundation pads to finish grade prior to the construction of large
buildings and for underground mining. Capacities range from a blade width of 2.50m to 7.30 m and
engines from 93–373 kW (125–500 hp).
There are two main types of power jackhammers: pneumatic and electric. Pneumatic
jackhammers are powered by compressed air, while electric jackhammers are powered by
electricity. Pneumatic jackhammers are typically more powerful than electric jackhammers, but
they are also heavier and more difficult to handle. Electric jackhammers are quieter and easier to
handle, but they are not as powerful as pneumatic jackhammers.
Equipment for Concrete Mixing
Concrete mixers are the primary tools used to blend cement, aggregates (sand and gravel), and water into
a homogeneous mixture. They come in various types, each suited to different scales and applications:
1.Drum Mixers: These are the most common type, featuring a rotating drum that mixes
ingredients through gravity and friction. They are versatile and suitable for a wide range of
projects.
2.Pan Mixers: Ideal for smaller-scale projects, pan mixers use a rotating pan to mix ingredients.
They are often used for specialized mixes or when precise control is required.
3.Twin-Shaft Mixers: Designed for high-volume production, twin-shaft mixers employ two
rotating shafts with blades to provide intense mixing action. They are commonly used in large-
scale construction projects.
• Purpose: The most common method for transporting ready-mixed concrete over long distances.
• How it works: A rotating drum continuously mixes the concrete during transit, preventing
segregation of materials.
Fig : Truck Mixer
2. Pumping Systems:
• Purpose: Used to transport concrete vertically or horizontally over long distances, especially in
high-rise buildings or congested areas.
• Types:
o Boom Pump: A large, mobile pump with a long, articulated boom that can reach various
heights and distances.
o Line Pump: A stationary pump that uses high-pressure hoses to transport concrete.
Fig :Line Pump
• Advantages:
o Increased efficiency and productivity.
o Reduced labor costs.
o Ability to reach difficult-to-access areas.
• Purpose: Used for transporting concrete to higher levels, especially in smaller construction sites.
• How it works: Concrete is loaded into a bucket, which is then lifted by a crane and placed at the
desired location.
• Image:
• Purpose: A simple method for transporting concrete over short distances and lower levels.
• How it works: Concrete is poured into chutes or buckets and then manually transported to the
desired location.
5. Belt Conveyors:
• Purpose: Used in large-scale construction projects to transport concrete over long distances and
to various levels.
• How it works: Concrete is placed on a conveyor belt, which transports it to the desired location.
2. Rail Wagons
Rail wagons are mostly used in tunnel excavation. They are used when a large quantity of material
has to be transported to large hauling distance.
3. Mini Dumpers
Mini dumpers are small front end dump trucks with a small capacity bowl in the front. They can
dump or unload automatically, hence very handy to use at construction sites. They are used when
the material to be transported is of very small quantity to a relatively short distance.
4. Loaders
Front end loaders are primarily the equipment to load loose earth into a truck or other
transporting device or into bins of crushers or mixers. They are also used to excavate soft soil and
transport it while excavating to a short distance. The loader is used to loading rocks and stones
for crushing aggregates in a jaw crusher at the site.
5. Belt Conveyor
Belt conveyor is generally of fixed type. Belt conveyor is loaded with the help of load is used in
gravel and sand quarries.
6. Ropeways
Ropeways are used when the material to be transported is from a fixed location to a fixed location.
Ropeway buckets are loaded manually or by machine. This is more often used in quarrying
operation
EQUIPMENT FOR COMPACTION
Earth compaction is done to remove the air entrapped in the soil and making it denser to acquire required
strength. The equipment uses to remove the air from the soil is called compacting equipment. Rollers are
used for earth compaction.
5. Tandem/Tamping Rollers
They are 2 wheel steel drum type rollers, generally self-propelled. This roller can also be
ballasted to increase the dead load. Some tandem rollers are available in 3 axles having 3
steel drums rolling in tandem. They are called "Three Axle Tandem Rollers". This may be
with one wheel vibrating or both wheels vibrating.
6. Pneumatic Roller
These are surface rollers and work on the principle of kneading action to produce
compaction in the soil below. This type of roller has rubber tires, generally, it consists of
3 in the front and 4 in the rear. They are suitable for clayey soil. They are non-vibrating
types. These rollers are suitable for the compaction of the bituminous pavement. Also,
they are most suitable in asphalt concrete paving work-especially for back rolling of the
finished surface.
7. Frog Hammer
It is also called monkey jumpers these compactors are very useful and handy when the
area to be compacted is very small. They are generally used to compact backfilling around
the manhole, backfilling of the culvert approach or on corners of the structures where
other compacting equipment cannot reach.
8. Hand-held Roller
These are small drum rollers, generally vibrating and self-propelled.
1. Fixed Cranes:
a. Tower Cranes: These are tall, freestanding cranes used on construction sites to lift heavy
materials to high levels. They have a long, horizontal arm that can rotate 360 degrees.
b. Gantry Cranes : These are large, bridge-like cranes that run on tracks. They are often
used in factories and warehouses to move heavy loads between different areas.
c. Overhead Cranes: These are similar to gantry cranes, but they are suspended from a fixed
structure, such as a ceiling or bridge.
2. Mobile Cranes
a. Mobile Cranes: These are cranes that can be moved from one location to
another. They are often used on construction sites and for other outdoor
work.
b. Truck Mounted Cranes: These are mobile cranes that are mounted on the
back of a truck. They are very versatile and can be used in a variety of
applications.
c. Crawler Cranes : These are large, powerful cranes that are mounted on
tracks. They are often used for heavy lifting jobs, such as bridge
construction.
Visit a construction site and document the different types of equipment being used. Include:
➢ Their purpose in the project,
➢ The observed operating efficiency.
➢ Any challenges faced in their use.