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Maxiprofile-Klinger DS

The KLINGER Maxiprofile Type T109 is a composite gasket featuring a serrated metal core and soft facing material, designed for high pressure and low bolt load applications. It is suitable for various environments, including heat exchangers and can be customized with different facing materials for specific chemical and temperature conditions. The gasket offers excellent sealing integrity and can be refurbished for reuse, making it versatile for numerous industrial applications.

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Stefano Salicchi
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30 views5 pages

Maxiprofile-Klinger DS

The KLINGER Maxiprofile Type T109 is a composite gasket featuring a serrated metal core and soft facing material, designed for high pressure and low bolt load applications. It is suitable for various environments, including heat exchangers and can be customized with different facing materials for specific chemical and temperature conditions. The gasket offers excellent sealing integrity and can be refurbished for reuse, making it versatile for numerous industrial applications.

Uploaded by

Stefano Salicchi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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KLINGER MAXIPROFILE

Kammprofile Gaskets

KLINGER Maxiprofile Type T109


Fire Safe to API 6FB
The KLINGER Maxiprofile is a composite gasket which utilizes a serrated
metal core with a soft facing material. The metal core is a machined on
each contact face with concentric serrations which provide high pressure
areas, ensuring that the soft coating flows into any imperfections in
the flange even at relatively low bolt loads. The soft facing material is
engineered to compress in to the serrations on the core and form a thin
film across the peaks creating the ideal sealing density in the grooves of
the profile. The result is a gasket which combines the benefits of soft cut
materials with the advantages of seal integrity associated with metallic
gaskets.

Standard Facing Materials


Expanded graphite is the most common facing material used for
Maxiprofile gaskets. However, other materials can be used, such as PTFE
for chemically aggressive duties or Mica for high temperature service.

Compressible Standard Core Materials


facing Serrated metal core
material
Maxiprofile Gaskets are available to order in a wide range of components
materials to suit specific applications.

Flange Surface Requirements


The ideal flange surface finish for Maxiprofile gaskets is 3.2 to 6.3 microns
Ra.

Gasket Factors of Maxiprofile Gaskets


M = 2 ; Y =17.2 MPa *

*‘M’ and ‘Y’ values are to be used for flange designs only as specified in
the ASME Boiler and Pressure Vessel Code. They are not meant to be
used as gasket seating stress values in actual service. On request, Klinger
can calculate the recommended stress and torque values for specific
applications.

klinger.com.au
KLINGER MAXIPROFILE TYPE T109

Maximum Temperature Limits


The table below show some examples of using various core and facing materials for various temperature limits. Please
consult KLINGER for specific applications.

Winding Maximum Winding Maximum Filler Maximum


Material Temperature Material Temperature Material Temperature
304/304L 650ºC Inconel 1000ºC Graphite 500ºC
316/316L 800ºC Incoloy 600ºC PTFE 260ºC
Duplex 31803 800ºC Hastelloy 700ºC Mica 1000ºC
347SS 870ºC Super Duplex 600ºC KLINGERSIL C-4430 250ºC
321SS 870ºC Alloy 20 600ºC
The temperatures shown are guidelines only
Monel 400 800ºC 254 SMO 600ºC and do not apply in all fluids. Please consult
Nickel 200 600ºC Zirconium 500ºC KLINGER for advice.

Titanium 500ºC Carbon Steel 500ºC

General Properties of Maxiprofile Gaskets


» A wide range of seating stresses under which the seal is effected and maintained
» Can be used when there is insufficient bolt load to seal conventional gasket materials
» Easy to handle and fit
» Suitable for a wide range of operating conditions
» The soft facing layer prevents damage to the mating flange
» Sealing is not sensitive to uneven bolt loading conditions
» Can be refurbished with a new facing layer and reused depending on condition of core

General Applications
» Heat Exchanger and vessel applications
» High and low temperatures
» High Pressures
» Low bolt loads
» Narrow flange widths
» Damaged flanges

Core Design
Standard core design is parallel which offers the advantage
of even stress distribution across the gasket face. Convex
Maxiprofiles are also available which have a reduced depth of
grooves towards the profile centre.

klinger.com.au
KLINGER MAXIPROFILE TYPE T109

Applications Typical Properties


» Used for a wide range of applications including steam, oil, » High pressure gasket with a wide seating stress range
hydrocarbons and can also be tailored to suit more aggressive
» Excellent tightness even at low bolt loads
chemicals.
» Reusable metallic core can be refaced after service
» Used for applications requiring a high-integrity seal such as
chlorine » Available facings include:

» Especially suited to use in heat exchangers » Graphite, PTFE, Mica, KLINGERSIL, Soft-Chem (Expanded
PTFE)

Typical Specifications
Core material: Standard SS316L – 3.0, 4.0, 5.0 mm Thick (other materials on request)

Facing material: Graphite 0.5 mm thick

Facing density: 1 g/cm³

Max. temperature: 500°C – oxidizing conditions

Max. pressure: >400 bar – subject to application, flange design etc. Please consult KLINGER.

Suitability: For flanges to: ASME B16.5, DIN, BS 10, JIS, AS2129 and customer designs

Style Description
LA1 Used for standard pipework. Lateral Profiled joint with guide ring for raised and flat face
flanges.

LA2 Used for vessels and heat exchangers. Lateral profiled joint without a integral guide ring
for male and female, tongue and groove and grooved flanges.

LA3 Used for large diameter standard pipework. Lateral profiled joint with floating guide ring for
raised and flat face flanges.

Maxiprofile LA1 Maxiprofile LA2 Maxiprofile LA3

klinger.com.au
KLINGER MAXIPROFILE TYPE T109

Characteristics
» The Klinger Type T108 is a rigid laminated gasket consisting of graphite layers bonded to each face of a solid steel core.

» Type graphite T108 gasket was initially designed to provide a high performance, low seating stress gasket replacement
to the traditional metal jacketed and compressed asbestos fibre type gaskets utilized on heat exchanger applications.

» The core of the Type T108 has the ability to be re used if manufactured from a suitable quality material for the application.

» Can be laser cut into many configurations to suit various gasket profiles for heat exchangers

Applications
» Used for boiler and heat exchangers, suitable for narrow sealing faces

» Used to create a more stable gasket than laminated graphite materials for large gaskets

» Especially suited to use in heat exchangers

Typical Properties
» Economical alternative to Maxiprofile Type T109 gaskets for lower pressure, lower critical applications

» Medium pressure gasket with a wide seating stress range

» Excellent tightness at low bolt loads.

» Excellent corrosion resistance

» Narrow gasket width available

» Particularly suitable for rectangular or non – round shapes

Typical Specifications
Standard Core materials: SS304L/SS316L ,Carbon Steel/Soft Iron (other materials available on request)

Facing material: Graphite (for PTFE lamination please consult Klinger)

Facing density: 1 g/cm³

Max. temperature: 450°C

Max. pressure: >100 bar – subject to application, flange design etc. Please consult Klinger

Thickness: Core: 3.0 mm (standard or as specified by customer)


Facing: 0.5 mm ,Graphite standard purity, >99% graphite

Certified according to: DIN EN ISO 9001:2015

Subject to technical alterations


8995055-Issue: Nov’21 klinger.com.au
KLINGER Limited
AUSTRALIA
Western Australia - Head Office
38 McDowell Street
Welshpool WA 6106

Queensland
Unit 3, 5-7 Roseanna Street
Gladstone QLD 4680

Tel: 1300 798 279


(calls within Australia)

Tel: +61 8 92511688


(calls outside Australia)

NEW ZEALAND
Tel: +64 272 735 045

SINGAPORE
105 Cecil Street #07-01, The Octagon
Singapore 069534
Tel: +65 6827 9045

KLINGER Thailand
501/2 Moo 2, Tambol Mabyangporn
Amphur Pluak Daeng
Rayong 21140 Thailand
Tel: +66 3306 0154

klinger.com.au

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