Two Wire Gage/Absolute

Pressure Transmitters
Model 811 FMG and 811 FMA

HAZARDOUS LOCATIONS

4-20mA, 2 WIRE APPROVED

EXPLOSION PROOF

BULKHEAD MOUNTING
The Two Wire Factory Mutual Approved Models 811 FMA and 811 FMG transmitters have weld-
ed, stainless steel diaphragms for use with liquid, gas, or corrosive vapors. Both models have
hermetically sealed, stainless steel cases which require no adjustments. These transducers are
1-800-848-6564

corrosion and shock resistant, as well as reverse polarity protected. The two wire 4-20mA output
permits cable runs up to 10 miles long with high signal to noise ratio. Model 811 FMG utilizes
SENSOTEC’s proprietary “true gage” design. Both models are approved for outdoor hazardous
Class 1, Division 1, Groups A, B, C and D; Class 2, Dust ignition proof Division 1, Groups E, F,
and G; and Class 3. A dual pipe thread pressure fitting is provided for easy bulkhead mounting.

Model 811 FMG (Gage): Order Code BP421

Model 811 FMA (Absolute): Order Code BP422
PERFORMANCE Pressure Range ........................... 0-2 to 10,000 psi
Accuracy (min) ............................. ±0.25% F.S.
Non-linearity (max) ....................... ±0.15% F.S.
Hysteresis (max) .......................... ±0.10% F.S.
Non-repeatability (max) ................ ±0.05% F.S.
Output (std) .................................. 4.20mA
Resolution .................................... Infinite

ENVIRONMENTAL Temperature, Operating ............... 0° F to 180° F

Temperature, Compensated ........ 60° F to 160° F
Temperature Effect
- Zero (max) ............................. .01% F.S./° F
- Span (max) ............................ .01% Rdg./° F

ELECTRICAL Strain Gage Type ......................... Bonded foil

Excitation ...................................... 15 to 40VDC
Insulation Resistance ................... 5000 megohm @ 50VDC
www.sensotec.com

Wiring Code (std) ......................... #22 (See Pg. AP-8)

Electrical Termination (std)........... 1/2-14NPT male w/7/8”
wrench flat. 20GA,
2 ft. cable with case ground

MECHANICAL Media............................................ Gas, Liquid

Overload-Safe .............................. 50% over capacity
Pressure Port ............................... 1/4-18NPT female
1/2-14NPT male w/1" Hex
Wetted Parts Material................... 17-4 PH Stainless
Type ............................................. Gage or Absolute
Case Material ............................... Stainless steel

Dimensions
Available Ranges
2; 5; 10; 15; 25; 50; 75; 100; 150; 200; 300; 500; 750; 1000; 1500; 2000; 3000; 5000; 7500; 10,000 psi

o2.25"
[5.72 cm]

1
/4-18 NPT Female
4" [10.16 cm] MAX. 1
/2-14 NPT Male
Pressure Port on a 1" HEX

Options (See Appendix)

Wetted diaphragm 10a (25-1000 psi only)
PR-16
Homepage Previous Document
 Field Set-up of Transducer
and Instrument
The most common method for quick field calibration is the “shunt calibration” technique. This
method applies a known, accurate resistance across one leg of the transducer, which simulates
an actual physical stimulus when one is not present. Upon application of this resistance, the out-
put of the transducer changes exactly as it would if a known pressure or load were applied.
In performing shunt calibration, the transducer should have no pressure or load applied, so that
it is at “zero” initially. The data instrument’s ZERO control can then be adjusted to give a zero
output on its indicator, or a zero voltage on its output terminals. (In the case of 4-20 milliampere
outputs, this value would be a 4 milliamperes.) The shunt calibration circuitry may then be acti-
vated by use of the front-panel SHUNT CAL button. A step change in amplifier out put or read-
ing will occur. If the amount of the step change does not agree with the expected change as
indicated by the Transducer Calibration Data sheet, adjust the SPAN or GAIN control until it
does. This will insure that the amplification given by the data device will be correct, so that an
actual stimulus will give correct readings.
1-800-848-6564

It is advisable to recheck the zero when the shunt calibration resistance is removed, since there
may be some interaction if the GAIN or SPAN control adjustments were large.
Strain gage transducers with internal amplifiers usually have a shunt calibration resistor
installed. The shunt calibration resistor may be activated by interconnecting two terminals on the
connector. The wiring code section of the Transducer Calibration Data sheet will indicate which
terminals are to be interconnected to activate the shunt calibration. For current output units (4-
20 milliamperes), several full cycles of adjusting the ZERO and SPAN controls may be required,
since these controls interact greatly in such units.
Shown is a typical Transducer Calibration Data sheet. This sheet will be used as an example to
illustrate the setup procedure for both unamplified transducers, as well as instruments with an
amplified output. The calibration record for amplified transducers includes the “amplified” shunt
cal value so no calculation is required.

Calibration
Data Sheet
www.sensotec.com

AP-12
Homepage Previous Document
 Step-by-Step 1. Make all required connections between the transducer and the instrument.
Procedure for 2. Apply power and allow 10 to 20 minutes for stabilization.
3. Turn the ZERO adjustment so that the indicator reads zero. (If you are working with a PSIA
Shunt Cal transducer, the transducer must be evacuated to get zero. However, the unit can be shunt cali-
brated at atmosphere, and the atmospheric reading added to the shunt calibration reading.)
4. From the Transducer Calibration Data sheet, obtain the transducer full scale output in millivolts
per volt, and the shunt calibration output in millivolts per volt.
5. Select and perform the proper calculation from the discussion below.
6. Depress the SHUNT CAL switch and turn the SPAN or GAIN adjustment to obtain the value
calculated in step 5.

Unamplified Transducers with millivolt outputs usually do not have internal shunt calibration circuitry, but the
Transducers effect of a known shunt calibration resistor being connected across the leads will be noted on the
Transducer Calibration Data sheet. To determine the output of an unamplified transducer under
shunt calibration conditions, perform the following calculation:
(Shunt Cal Value in mv/v) x Excitation Voltage = Output Voltage
Substituting the values from the sample Transducer Calibration Data sheet into the above equa-
tion provides the following:
(1.4848 mv/v) x (10 V) = 14.848 millivolts

Instrument with 0 Consider next an amplified transducer with a 0 to 5 volt output, or an instrument which has been
to 5 Volt Output factory calibrated with a transducer. Determining the output under shunt calibration conditions is
done with the following equation:
Shunt Cal Output in mv/v
x Full-Scale Output = Output Voltage
Full-Scale Output in mv/v
Using the same data sheet as before, and assuming an amplified transducer with a 5 volt full scale
provides:
(1.4848 mv/v)
x 5 volts = 2.469 volts
(3.0057 mv/v)

Instrument with Consider next the case of a 4-20 milliampere output from an amplified transducer. Notice that this
4-20 Milliampere represents a span of 16 milliamperes, offset upward by 4 milliamperes. To calculate the shunt cal
output, use the following equation:
Output Shunt Cal Output in mv/v
Full-Scale Output in mv/v x 16 ma. + 4 ma. = Output Current
Using the same data sheet again, and assuming a 4-20 ma. case,
(1.4848 mv/v)
x 16 ma. + 4 ma. = 11.904 ma.
(3.0057 mv/v)

Instrument Display The following equation applies to instruments with a display:

Shunt Cal Output in mv/v Full-Scale Display Shunt Cal Display
x =
Full-Scale Output in mv/v Value Value
Since the transducer shown on the Transducer Calibration Data sheet is a 1,000-pound unit, the
display should read:
(1.4848 mv/v)
x 1,000 lbs. = 494 lbs.
(3.0057 mv/v)
APPENDIX
FIELD SET-UP

AP-13
Homepage Previous Document
 Troubleshooting Guide
Unamplified
Transducers
Symptom/Problem Action/Troubleshooting
No Output Verify correct wiring
Verify excitation per calibration sheet.
Make sure pressure, load, etc. is being applied.
Check strain gage bridge for continuity per calibration sheet.

Erratic/Intermittent
Output or Zero Drift Check electrical connections for discontinuity or damage.
Check for isolation resistance between bridge wiring and transducer body.
Make sure pressure, load, etc. is constant.
Check stability of excitation power supply.
Check millivolt output with volt meter.
Check for RFI/EMI interference.
1-800-848-6564

Make sure there are no rapid changes in temperature.

Incorrect Output Check actual input and output resistance against calibration sheet data for possible change or
open bridge.
Check Zero offset to see if high.

High Zero Offset Usually indicates transducer was overranged beyond specifications. Overranged transducers
should be recalibrated.
Check actual input and output resistance measurements against calibration sheet for possible
changes or open bridge.
Check for possible mechanical preload or damping on transducer body.

Amplified Transducers
Symptom/Problem Action/Troubleshooting
No Output Make sure power supply voltage meets transducer requirements.
Check wiring connections and wiring code.
Check transducer specifications for type of output provided (i.e. voltage, frequency, etc.)
Make sure pressure, load, etc. is being applied.
Make sure that the output load is not shorted.

Incorrect Zero Level Check for pre-load on transducer.

Adjust zero or balance control.
www.sensotec.com

For load cells check mounting fixture bias.

For pressure transducers, check for orientation bias.
Erratic/Intermittent
Output or Zero Drift Make sure pressure, load, etc. is constant.
Make sure power supply remains within specifications.
Check for RFI interference.
Make sure there are no rapid changes in temperature.
Check electrical connections for discontinuity or damage.
Check output with volt meter.
Check for insulation resistance between amplifier wiring and transducer shell.

Incorrect Output Check “shunt” calibration output value against calibration sheet and adjust span control per
instructions.
Verify that transducer is being operated within its temperature compensated range.
Check transducer range on label.
Check for insulation resistance between amplifier wiring and transducer shell.
Transducers with
Instrument Readout
Symptom/Problem Action/Troubleshooting
Erratic Display Check electrical connections for continuity and wiring code for pin layout.
No Display/No Output
Voltage Check powerline fuse per instrument instructions.

Blinking Display Indicated overload; make sure wires are all connected, and transducer is within its range.

Incorrect Readout Value Check transducer range on label.

Verify that system was set-up per instructions. Review set-up procedure.
Refer to transducer troubleshooting guide and verify that transducer operates properly.
Use Shunt-Cal to verify calibration.
AP-26
Homepage Previous Document