wang2009
wang2009
a r t i c l e i n f o a b s t r a c t
Article history: In this paper, the aging behavior of the reactive blends of fluoroelastomer (FPM) with poly-phenol
Received 5 August 2008 hydroxy ethylene propylene diene monomer rubber (PHEPDM) in hot air was firstly investigated. The
Received in revised form aging mechanism was analyzed by the swelling experiment, attenuated total-reflectance Fourier-
27 October 2008
transform infrared (FTIR-ATR) spectroscopy and X-ray photoelectron spectroscopy (XPS). The results
Accepted 3 November 2008
showed that the aging process increased the crosslinking density and the content of double bond. The O/
Available online 19 November 2008
F or O/C ratios increased and then decreased during aging because of the oxidation reaction of molecular
chain and the surface migration of fluoro group. Secondly, thermogravimetric analysis (TGA) was used to
Keywords:
Fluoroelastomer study the thermal degradation behavior of the reactive blends. The apparent degradation activation
PHEPDM energy (E) of FPM/PHEPDM reactive blends was calculated by the Kissinger and Coats–Redfern methods,
Aging respectively. The results showed that the FPM/PHEPDM reactive blends had higher thermal degradation
Thermal degradation temperature but lower E than FPM. Both the thermal degradation process of FPM/PHEPDM reactive
blends and FPM were determined by nucleation and growth mechanism (Am). The general mechanism
function was [ln(1 a)]1/m. The optimum value of m was between 1/3 and 1/2 for FPM/PHEPDM
reactive blends, but 1/2 for FPM. From the results above, it was deduced that the special structure of
PHEPDM made itself surrounded by fluoroelastomer and protected from hot-air aging and thermal
degradation.
Ó 2008 Elsevier Ltd. All rights reserved.
0141-3910/$ – see front matter Ó 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.polymdegradstab.2008.11.007
444 Y. Wang et al. / Polymer Degradation and Stability 94 (2009) 443–449
2. Experimental
2.3.3. Swelling tests
2.1. Materials
The samples were weighed accurately before immersing into
butanone and kept immersing into butanone at 30 C for 48 h. After
Fluoroelastomer (copolymer of vinylidene fluoride and hexa-
the swelling, the sample was taken out from the solvent and
fluoropropylene), FPM-2603, (66% F; Mooney viscosity, ML (1 þ10)
weighed after removing surface solvent by filter paper. Swelling
at 121 C: 80; density: 1.81–1.84 g/cm3) was obtained from Chen-
ratio was calculated using the following equation:
guang Chemical Co. Ltd., Sichuan, China. PHEPDM was self-
prepared [22]. The bisphenol AF and benzyltriphenylphosphonium W2 W1
chloride (BPP) were supplied by Dupont Dow, USA. The structures q ¼ 100%
W1
of PHEPDM and bisphenol AF are shown in Schemes 1 and 2. The
Ca(OH)2, MgO and ultrafine silicone dioxide were supplied by where q is the ratio of swollen weight to original weight; W1 and
Guangzhou Rubber Institute, China. W2 are the weights of the sample before and after swelling,
respectively.
2.2. Preparation of the blends
2.3.4. X-ray photoelectron spectroscopic (XPS) analysis
The rubber blends were prepared in a 4160 330 open two-roll XPS spectra of the FPM/PHEPDM reactive blends before and
mill. The rollers ran at a speed ratio of 1 (front roller): 1.22 (back after aging were recorded by a Kratos Axis UltraDLD XPS instrument
roller). The raw materials were charged in the following order: with an Aluminum (mono) Ka source (1486.6 eV). The Aluminum
100 g of fluoroelastomer, 6 g of Ca(OH)2, 3 g of MgO, 14.5 g of Ka source was operated at 15 kV and 10 mA at a take-off angle of
ultrafine silicone dioxide, 0.4 g of BPP, and variable PHEPDM of 5 g, 90 , resulting in a maximum probe depth of around 5 nm. The
7.5 g and 10 g. The PHEPDM was substituted by bisphenol AF for the samples were mounted onto a holder with double-sided conduc-
control FPM. The blends were vulcanized in a hydraulic press at tive adhesive tape and placed in a vacuum of 109 torr. The
a pressure of 5 MPa for 10 min (10 min was in excess of the analyzed sample area was approximately 0.7 0.3 mm. For all the
optimum cure time about 3 min, which was determined from the samples, a low-resolution survey run (0–1100 eV, pass ener-
oscillating disc rheometer). The molded samples were post-cured gy ¼ 160 eV) and a high-resolution survey (pass energy ¼ 40 eV)
at 200 C for 4 h. were performed at spectral regions relating to carbon, oxygen and
fluorine.
2.3. Testing
2.3.5. Thermal analysis
2.3.1. FTIR-ATR spectra Thermogravimetric analysis (TGA) was carried out in a NETZSCH
In order to study the aging mechanism, the FTIR-ATR spectra of 209 (NETZSCH Instrument, Germany) thermogravimetric analyzer
the samples before and after aging were measured on a Nicolet over a temperature range from room temperature to 900 C at
Fourier-transform infrared spectrophotometer from 4000 cm1 to a heating rate of 5, 10, 20 and 30 C/min, respectively. Nitrogen flow
550 cm1 in 4 cm1 resolution. For each sample, three scans were (80 ml/min) was employed in order to remove all corrosive gases
taken to identify the peaks. involved in the degraded materials and to avoid thermo-oxidative
degradation.
2.3.2. Hot-air aging tests For non-isothermal degradation, the apparent activation energy
Hot-air aging was performed in an air-circulating oven at 200 C (E) of degradation could be calculated by using the Kissinger
for 48 h, 96 h and 144 h, respectively. method [23] and Coats–Redfern method [24] through equations (1)
and (2), respectively.
!
bi Ak R Ek 1
ln 2
¼ ln ; i ¼ 1; 2; ,,,4 (1)
Tpi Ek R Tpi
gðaÞ AR Ea
ln 2 ¼ ln (2)
Scheme 2. The structure of bisphenol AF. T bR RT
Y. Wang et al. / Polymer Degradation and Stability 94 (2009) 443–449 445
Table 2 reason why the content of fluorin is high but the content of oxygen
Ratios of atomic percentages of C, F and O of the surface of FPM/PHEPDM reaction is low for FPM/PHEPDM (10%) reactive blend.
blends and FPM before and after aging at 200 C obtained from XPS.
In order to gain more detailed information about the chemical
FPM/PHEPDM (10%) reaction blends (h) C/F O/F O/C changes occurring in FPM/PHEPDM reactive blends and FPM during
0 1.560 0.250 0.160 hot-air aging, high-resolution XPS analysis was performed. Fig. 3a
48 1.519 0.344 0.226 and b shows the C1s spectra of the reactive blends and FPM after
168 1.382 0.299 0.217
hot-air aging for 144 h at 200 C. The C1s spectra for the FPM/
FPM PHEPDM (10%) reactive blend and FPM in both Fig. 3a and b can be
0 3.68 1.55 0.42 fitted to five components corresponding to the C–C/C–H (284.6 eV),
48 9.27 3.97 0.43
168 2.95 1.44 0.48
C–CF2 (286.9 eV), CF (289.9 eV), CF2 (291.6 eV) and CF3 (293.9 eV),
the results are consistent with those reported by Mitra et al. [10].
From the position point of view, the C1s spectra (which are not
depicted in the article) for the FPM/PHEPDM (10%) reactive blend
oxygen and fluorin. As Fig. 2a and b shows, the content of oxygen is
and FPM before and after aging for 48 h are the same with that
much higher and the content of fluorin is much lower for FPM. This
aging for 144 h, the change is the group content. As Fig. 2a and
result can be explained from the structure of PHEPDM. The Si–OCH3
b shows, the most significant changes are the evident variation in
groups of PHEPDM can form hydrogen bonds with the Si–OH of
the amount of the CF, CF2, and CF3 groups after hot-air aging for
ultrafine silicon dioxide, thus much filler is attracted and dispersed
48 h and 144 h, respectively. The amount of these groups decrease
in PHEPDM. On the other hand, the crosslinking agent role of
drastically after aging for 48 h, associated with dehydrofluorination
PHEPDM makes it surrounded by fluoroelastomer molecule. As
[10], but increase dramatically after aging for 144 h owing to the
Scheme 4 shows, the fluoroelastomer and PHEPDM are connected
surface migration of fluoro groups. From Fig. 2a and b, we can see
through chemical bond, thus the crosslinking site of –CH2–CF2– is
that the FPM/PHEPDM (10%) reactive blend contains much more
drawn to the inside and the group of CF3 is left outside. That is the
fluorine on the surface than FPM, the reason for which has been
explained in the previous paragraph. For FPM/PHEPDM reactive
blends, more CF3 groups transfer to the surface because of the
crosslinking reaction during hot-air aging.
been confirmed that the polymers like fluorocarbon rubbers from other thermal kinetic method, but cannot affirm the thermal
[25,27] degrade in several steps including chain cleavage, end- degradation mechanism itself. The Coats–Redfern method is
initiated depolymerization and random scission. The degradation correlative to the thermogravimetic function g(a). Given a ther-
of FPM/PHEPDM reactive blends shows some interesting steps mogravimetic function g(a), the apparent thermal degradation
which are different from that of the conventional rubbers. It may activation energy E and degradation mechanism can be calculated
occur in individual or blended form. To determine the degradation by the Coats–Redfern method. Different thermogravimetric func-
behavior of FPM/PHEPDM reactive blends and find its distinction tion g(a) will give different E. To approve E achieved from the
from FPM, two kinetic methods such as the Kissinger method and Coats–Redfern method, other kinetic methods can be used. In this
Coats–Redfern method are introduced. For the Coats–Redfern article, we use the Kissinger method to approve E calculated by the
method, nine thermal degradation functions are adopted. Coats–Redfern method, and combined these two methods to
From Fig. 5, it is obvious that the onset degradation temperature deduce the degradation kinetic mechanism. The results are listed in
(T0), 5% weight loss temperature, 10% weight loss temperature, 20% Tables 3 and 4. From Table 3, it is observed that the FPM/PHEPDM
weight loss temperature and DTG peak temperature (Tmax) of the reactive blends have lower apparent activation energy E than FPM.
FPM/PHEPDM reactive blends increase slightly compared to those It means that the FPM has better thermal stability than the FPM/
of FPM. The apparent activation energy E for FPM and FPM/ PHEPDM reactive blends, which is inconsistent with the results
PHEPDM reactive blends is calculated through the Kissinger shown in Fig. 5. To further study the thermal degradation, the
method and Coats–Redfern method. The results are listed in Tables thermal degradation kinetic mechanism is deduced by comparing
3 and 4, respectively. The Kissinger method is a differential method, the values of Table 4 to that of Table 3. The compared results show
and E is deduced from a plot of the temperature at maximum rate of that both the thermal degradation process of FPM/PHEPDM reac-
degradation versus the heating rate. And the temperature at tive blends and FPM are determined by the nucleation and growth
maximum rate of degradation is determined by the differential mechanism, which accords with the sigmoidal curves (Am, just as
quotient thermal analysis plots. This method can avoid the error shown in Table 1). The general mechanism function is [ln(1 a)]1/m,
induced by different thermal degradation mechanism hypotheses and the value of m can be 1/3, 1/2, 2/3, 2, etc. It is observed that
and are usually used to verify apparent activation energy obtained the optimum value of m is 1/2 for FPM and between 1/3 and 1/2 for
448 Y. Wang et al. / Polymer Degradation and Stability 94 (2009) 443–449
Table 3
Apparent activation energy E for FPM and FPM/PHEPDM reactive blends by Kis-
singer method.
Ek (kJ/mol) r
FPM 251.74 0.9995
FPM/PHEPDM (5%) 244.98 0.9992
FPM/PHEPDM (7.5%) 219.60 0.9958
Table 4
Apparent activation energy E for FPM and FPM/PHEPDM reactive blends by Coats–
Redfern method.
E r E r E r
A1/3 381.88 0.9963 265.46 0.9950 271.31 0.9961
A1/2 250.75 0.9962 173.13 0.9948 177.00 0.9959
A2/3 185.18 0.9961 133.02 0.9947 129.84 0.9957
A2 54.04 0.9947 34.65 0.9915 35.54 0.9935
R1 113.99 0.9965 82.29 0.9948 80.46 0.9956
R2 116.78 0.9962 79.55 0.9942 81.57 0.9954
D1 239.50 0.9969 168.12 0.9952 172.54 0.9962
D2 243.19 0.9967 169.76 0.9951 174.01 0.9961
D3 246.96 0.9964 171.44 0.9949 175.50 0.9960
Fig. 4. Swelling ratio of FPM/PHEPDM reactive blends before and after aging.
Y. Wang et al. / Polymer Degradation and Stability 94 (2009) 443–449 449