Sheet Metal Forming Solution

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Group, 2018.
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AllGroup,
rights reserved.
2018. All rights reserved.
esi-group.com Supporting Entire Engineering Cycle
Automatic part feasibility & material cost Geometrical & perceived quality Tool heating & Scrap disposal

Visual Quoting
PAMSTAMP Analysis

PAMSTAMP Analysis

Pre-Production
Process Design Process Validation Series Production
Inline & offline try-out

*Concept design by Engineer PAMSTAMP Analysis

- Process
- Part Reference

PAM Die Maker for CATIA

Fast die face design, export

Spotting & tool/press deformation www.esi-group.com 2

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 PAMSTAMP

PAM Die Maker for CATIA

Visual Quoting

*Concept design by Engineer

- Process
- Part Reference

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 Quoting – Material costing
• Blank flattening
• Automatic nesting
• Early formability
• Quoting
Die Design – Automatic tools making
• Automatic tipping
• Automatic die making with optimization
• Manual die making

Simulation – Defect and Springback prediction

• Formability
• Springback
Optimization – Solution
• Die compensation
• Blank contour optimization
• Trim line optimization

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Material costing
ESI Bidding Solution – What Is It?
Visual Environment

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Material costing
Nesting Options & Constraints

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Quoting

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 Quoting – Material costing
• Blank flattening
• Automatic nesting
• Early formability
• Quoting
Die Design – Automatic tools making
• Automatic tipping
• Automatic die making with optimization
• Manual die making

Simulation – Defect and Springback prediction

• Formability
• Springback
Optimization – Solution
• Die compensation
• Blank contour optimization
• Trim line optimization

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Die Design
PAM-Die Maker on CATIA

• High accurate surface quality

 All step done in solution
 Fast and flexible functionalities
 With diemaker features And Catia V5 native features

DM Construction Editor
• Fluent transfer of geometry and process data to PAM-STAMP

• Automatic optimization of die face design

• Predict Analysis function (Automatic Function)

 Thinning
 Thickness
 Part-Quality

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CATIA Die Maker
Demonstrate Die Face Design Automatic Function

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 Quoting – Material costing
• Blank flattening
• Automatic nesting
• Early formability
• Quoting
Die Design – Automatic tools making
• Automatic tipping
• Automatic die making with optimization
• Manual die making

Simulation – Defect and Springback prediction

• Formability
• Springback
Optimization – Solution
• Die compensation
• Blank contour optimization
• Trim line optimization

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esi-group.com

Supports Sheet Metal Manufacturing Processes

• Main automotive processes for body Hotforming

manufacturing
• Line/transfer die
• Progressive die Progressive die

• Hotforming (steel, aluminium [HFQ®] )

• Servo press
Line die

• Other supported processes

• Superplastic forming (Titanium, Aluminium)
• Tubebending & hydroforming
• Deepdrawing (with ironing)
Deepdrawing Tubebending
• Rubber pad / flex forming
• Stretch forming
• Spinning
• …
Spinforming Superplastic forming
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esi-group.com

Covering a Wide Variety of Materials

• Steel
• Standard steel Extensive Material Database
• High strength steel
• Advanced/Ultra high strength steel
• Boron based alloys [hotforming]
• Stainless steel

• Aluminium No need for

• All aluminium grades Advanced & Expensive Tests
• For hotforming [HFQ®]
• For superplastic forming

• Titanium64
• For Superplastic forming

• Rubber
• Cushion for rubber pad forming
• Membrane for flex forming Automatic Material Parameters 13
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ESI MAT-WIZARD

Material model

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Strain hardening
Realistic Wrinkle

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Formability & Springback Prediction

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esi-group.com PAM-STAMP 17

Suggestion Springback Measurement

Springback with gravity on fixture

Contact
No Contact
Contact

Measurement Springback process in simulation

Measurement Springback process actuality

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Cosmetic Defect Prediction

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Result Checking

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 Quoting – Material costing
• Blank flattening
• Automatic nesting
• Early formability
• Quoting
Die Design – Automatic tools making
• Automatic tipping
• Automatic die making with optimization
• Manual die making

Simulation – Defect and Springback prediction

• Formability
• Springback
Optimization – Solution
• Die compensation
• Blank contour optimization
• Trim line optimization

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Springback & Automatic Die Compensation (Mikomi)

Initial Die

Die Iteration 01

Die Iteration 02

Die Iteration 03

Die Iteration 04

SPRINGBACK DIE COMPENSATION

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Blank and Trimline Optimization

BLANK SIZE OPTIMIZATION TRIMLINE OPTIMIZATION

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 Other Advantages

YOSHIDA UEMORI MATERIAL MODEL HOT FORMING ELASTIC DIE DEFORMATION

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Stamping Validation

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Thank you!

If you have any question

please do not hesitate to contact me
Citrathirza Anugerahjaya

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