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CENTEK series
MachiningCenter Machine
Operation Manual
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OSAI WINNBI Ver.4.0.1
FULLTEK operate panel Ver.ENG_1_0
1
 CONTENTS
A. INSTALLATION................................................................................................................................... 5
1. Installation........................................................................................................................................ 6
1-1 Environment................................................................................................................................. 6
1-1-1 Ambient Temperature............................................................................................................... 6
1-1-2 Temperature Variance............................................................................................................... 6
1-1-3 Humidity.................................................................................................................................... 6
1-1-4 Vibration................................................................................................................................... 6
1-2 Power Supply Source.................................................................................................................... 6
1-2-1 Capacity..................................................................................................................................... 6
1-2-2 Voltage...................................................................................................................................... 6
1-2-3 Circuit Breaker........................................................................................................................... 6
1-2-4 Frequency.................................................................................................................................. 6
1-2-5 Grounding................................................................................................................................. 6
1-3 Direction Of The Motor................................................................................................................ 6
1-4 Air Pressure Source...................................................................................................................... 6
1-5 Vacuum........................................................................................................................................ 6
2. Caution............................................................................................................................................. 7
2-1 Operation..................................................................................................................................... 7
2-2 Operating Spindle......................................................................................................................... 7
2-3 Automatic Tool Change(not use).................................................................................................. 8
2-4 Vacuum Suction............................................................................................................................ 8
2-5 Maintenance................................................................................................................................ 8
2-6 Maintenance-Lubrication............................................................................................................. 8
2-7 Other Maintenance...................................................................................................................... 9

B. OPERATION....................................................................................................................................... 10
1. Operating Panel................................................................................................................................ 11
-Turn on the controller........................................................................................................................ 12
-Turn off the controller....................................................................................................................... 12
-Display MTB Operator Panel and Operator Panel............................................................................. 13
-Emergency Stop switch..................................................................................................................... 14
-Start switch....................................................................................................................................... 14
-Hold switch........................................................................................................................................ 14
-Reset switch...................................................................................................................................... 14
-O.T Release switch............................................................................................................................. 14
-Jog/Cut Feed Override switch........................................................................................................... 15

2
 CONTENTS
-Rapid Feed Override switch.............................................................................................................. 15
-Execute Single Block switch............................................................................................................... 15
-Auto switch....................................................................................................................................... 15
-MDI switch........................................................................................................................................ 16
-Hand Wheel switch........................................................................................................................... 16
-Jog switch.......................................................................................................................................... 16
-Home switch..................................................................................................................................... 16
-Vacuum On switch............................................................................................................................. 16
-Vacuum Off switch............................................................................................................................ 17
-Vacuum Suction On switch................................................................................................................ 17
-Neglect Warning switch.................................................................................................................... 17
-Spindle Up/Down switch................................................................................................................... 18
-Spindle CW switch............................................................................................................................. 18
-Spindle Off switch............................................................................................................................. 18
-Spindle CCW switch........................................................................................................................... 18
-Auto Home switch............................................................................................................................. 18
-Brush Up/Down switch..................................................................................................................... 19
-Boring on switch................................................................................................................................ 19
-Boring off switch............................................................................................................................... 19
-Boring Up/Down switch.................................................................................................................... 19
-Boring tool Up/Down switch............................................................................................................. 19
-Hand Wheel Unit............................................................................................................................... 20
-Alarm................................................................................................................................................. 20
2. Operation......................................................................................................................................... 21
2-1 Jog Mode...................................................................................................................................... 21
2-2 Hand Wheel Mode....................................................................................................................... 21
2-3 How To Solve Over Travel............................................................................................................. 22
2-4 Home............................................................................................................................................ 23
2-5 Manual Spindles........................................................................................................................... 24
2-6 Start Vacuum Suction And Release.............................................................................................. 25
2-7 How To Set Tool Length Offset..................................................................................................... 26
2-8 How To Set Work Piece Coordinates............................................................................................ 28
How To Operate And Set.............................................................................................................. 29
2-9 Single Block Program Input and Execute...................................................................................... 31
2-10 Solve Safe Zone Alarm................................................................................................................ 32
2-11 Outside Program Input Or Output To Controller........................................................................ 34

3
 CONTENTS
2-12 Program Executing..................................................................................................................... 35
2-13 Program Explanation.................................................................................................................. 36
2-14 G Code........................................................................................................................................ 37
2-15 M Code....................................................................................................................................... 39
2-16 Tool magazine operation (Drum type)........................................................................................ 41
2-17 To solve tool change mistake...................................................................................................... 42
2-18 Boring operation and offset tools.............................................................................................. 43
2-19 How to set up Map Network Driver............................................................................................ 45

C. PARAMETER SETTINGS..................................................................................................................... 48
-Parameter of YASKAWA Settings....................................................................................................... 49
-Parameter of Inverter Settings.......................................................................................................... 50

4
A. INSTALLATION

5
1. INSTALLATION
1-1 Environment
1-1-1 Ambient Temperature
(1) In Operation : 0°C ~ 40°C
(2) While shutting down or transporting : -20°C ~ 60°C
1-1-2 Temperature Variance
(1) Max: 1.1°C / minute
1-1-3 Humidity
(1) Max: 7.5% (Relative humidity)
(2) Short time: 95 % (In a month)
1-1-4 Vibration
(1) In Operation：Max 0.5g
(2) Transporting：Max 3.5g

1-2 Power supply source

1-2-1 Capacity：Marked on machine plate.
1-2-2 Voltage: Customer request.
1-2-3 Circuit breaker：Must be equal to main circuit breaker.
1-2-4 Frequency：50 / 60 HZ ± HZ
1-2-5 Grounding：Lease connect yellow and green cable to electrical pane, inside it input PE on
one side and connect the ground on another.

1-3 Direction of the motor

Must confirm the of the motor when install or reinstall electrical cable.
(1) SPINDLE MOTOR.
(2) VACUUM PUMP.
(3) COOLING BY AIR.
(4) BORING HEAD MOTOR.

1-4 Air pressure source

Operating pressure：6 bar

1-5 Vacuum
Operating pressure：AT LEAST 0.25 MPa


6
2. CAUTION

2-1 Operation
2-1-1 Assign professional operator.
2-1-2 Do not put anything irrelevant on the working table.
2-1-3 All operators are not allowed to stand on the working table unless switching to manual
mode or repairing the machine.
2-1-4 Before starting the machine, please confirm there’s no operator or other irrelevant stuff.
2-1-5 Helmet and protection glasses are necessary and do not operate the machine with gloves.
2-1-6 Keep clean around the machine and working table.
2-1-7 When the warning appears, operators must stop everything to solve the problem. And
operate the machine again.

2-2 Operating spindle

2-2-1 Before tool change, please check below the actions done.
Please check if the spindle stops.
Press E-STOP button or spindle lock to prevent operators harmed due to neglect or abnormal start.
Please mount will the collet chuck, nut, pull stud of the shank.
Please correct the number of spindles after manual tool change, or difference between tool
and memory may happen and cause crash of the machine.

2-2-2 Balance of the cutting tools must be made, especially the tool with bigger diameter. TO reduce
the life of the spindle.

2-2-3 Please make sure the spindle reaches it is working speed. Then operators can start
processing.

2-2-4 Due to safety and smooth working concern, please brush down to clean the dust and wood.

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7
2-3 Automatic tool change

2-3-1 Geneva type magazine, the tool number should be the same as the tool magazine. Tool
number should be the same the parameter, or here may occur abnormal condition when
executing ATC.
2-3-2 No manual push button for magazine in/out, operators can only execute under MDI mode.
2-3-3 Manual operating magazine CW and CCW. Please make sure nobody beside the tool magazine to
avoid danger.

2-4 Vacuum suction

2-4-1 After starting vacuum pump, should switch on vacuum suction or start M103.
2-4-2 When executing the program, the vacuum suction will automatically start. When the program
stops, the vacuum suction will automatically switch off.
2-4-3 Above M code should be added in the program, or you should manual start it.

2-5 Maintenance
2-5-1 Please do not modify the machine without understanding, or the machine will run out of
order or cause damage.
2-5-2 Please switch off main power before maintenance.
2-5-3 Turn off main power before opening the electrical panel. Close the electrical panel before switch
on main power.
2-5-4 Check E-STOP push button on schedule if it functions well.
2-5-5 Please repair according to documents.

2-6 Maintenance-lubrication
2-6-1 3 point air pressure grease 10#, refill when reach certain low level.
2-6-2 Please use appointed oil to vacuum pump every 1000~1500 hours.
2-6-3 Cooling water should be changed every six months and must use appointed water.
2-6-4 Add once a week the grease on ball screw.
2-6-5 SPINDLE LUBRICATING, PLEASE ADD ESSO-325 ONCE A WEEK. (NON-ATC SPINDLE)

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2-7 Other maintenance

2-7-1 Vacuum filter needs cleaned everyday to prevent wood dust into the vacuum pump.
2-7-2 Clean the electrical panel and operating panel once a week whit air to prevent the
interference from dust.
2-7-3 Vacuum filter needs cleaned once a week.
2-7-4 Keep the machine rolling rail smoothly without dust interference.
2-7-5 To avoid cooling effect, the filter of cooler needs cleaned everyday.
2-7-6 Keep clean the operating panel and computer screen everyday.
2-7-7 From time to time, please keep clean the cooling fan of the electrical panel to
prevent dust in electrical panel and lower the performance of cooling.
2-7-8 Clearance of magazine, please pay attention to the dust to prevent the tool changing.
2-7-9 Pay attention to nitrogen pressure if it’s lower than standard and if so, please add
more nitrogen.

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B. OPERATION

10
1. OPERATING PANEL
CONTROL PANEL ON SCREEN

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X+

Y+

11
Turn on the controller
When you turn on the machine power, please press turn on the computer.
(1) You must press 【Normal mode】 push button on the screen.
The computer will be automatic to connect with the controller.

Turn off the controller

When you turn off the machine power, you must turn off the controller.
(1) Press【Emergency mode】 push button.

(2) Press【boot】push button and select 【shut down】.

(3) When the message appear on the screen, you can turn off the computer
and turn off the machine power.

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Display MTB Operator Panel and Operator Panel (Password：OEM)

Step1：press【Display】button. (red circle)

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Step2：select【MTB Operator Panel】will display it. (red circle)

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Step3：select【Operator Panel】will display it. (red circle)

＝  ＝


＝ PROFILE(don’t need this function) ＝

＝ INCJOG(don’t need this function) ＝

＝ Home(axis individually to do home position)

＝ Hand wheel (not need use the button)

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EMERGENCY STOPS switch (on console)
Red button with yellow panel is so called e-stop. When it’s pressed.
NC and servo system will be in e-stop condition.
All spindles will be locked except some other concerns. To restart.
You need to undo the e-stop switch and restart.
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START switch (on console)

Execute program on auto or MDI mode.

 START

HOLD switch (on console)

Hold program on auto or MDI mode.


HOLD

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RESET switch (on PC screen)
Reset program on auto or MDI mode.

RESET

O.T RELEASE switch (on console)

While release of over processing, you need to press the forcing button move axis.

O.T
RELEASE

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JOG / CUT FEED OVERRIDE switch (on console)
The percentage of the command of the program【0 - 150 %】.
Program feed percent on auto or MDI mode.
Manual move axis up to 8m/min.

RAPID FEED OVERRIDE switch (on console)

Rapid feed-in speed【G00】on auto or MDI mode,
are four stages as following.
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EXECUTE SINGLE BLOCK switch (on PC screen)

Under auto mode, press this button, and program’s first single block continuous executing
When switch on, the single nod stops, and then pause; that is, one start signal executes one single block.
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AUTO switch (on PC screen)
Execute the program in the memory.

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MDI switch (on PC screen)
Execute the program in the temporary memory.
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HANDWHEEL mode (to control X,Y,Z,W axes by handwheel)

Manual controls the movement of axis. Select any one can use handwheel.

JOG switch (on PC screen)

Control axis to jog moving.


HOME switch (on PC screen)

Do first reference home positions. (only one axis do home position)

＋ or

VACUUM ON switch (Press Manual Screen button to change PC screen)

Vacuum pump turns on by manual mode.

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VACUUM OFF switch (Press Manual Screen button to change PC screen)
Vacuum pump turn off by manual mode.

VACUUM SUCTION switch (Press Manual Screen button to change PC screen)

O. SUCT



NEGLECT WARNING switch (Press Manual Screen button to change PC screen)

This is used neglect the warning while vacuum pressure is not enough.

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SPINDLE UP/DOWN switch (Press Manual Screen button to change PC screen)
Manual mode, control spindle up/ down. Only one spindle of machine not have this function.

SPINDLE CW switch (Press Manual Screen button to change PC screen)

Under manual mode, spindle CW button.

SPINDLE OFF switch (Press Manual Screen button to change PC screen)

Under manual mode, spindle off button.

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SPINDLE CCW switch (Press Manual Screen button to change PC screen)
Under manual mode, spindle CCW button.

AUTO HOME switch (on PC screen)

Under home mode, call servo axis X,Y,Z and W go to home position together.

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BRUSH UP/DOWN switch (on PC screen)
Manual mode, control brush up/ down.

BORING ON switch (Press Manual Screen button to change PC screen)

Under manual mode, boring turn on button. Only boring system of machine have this function.

BORING OFF switch (Press Manual Screen button to change PC screen)

Under manual mode, boring turn off button. Only boring system of machine have this function.

BORING UP/DOWN switch (Press Manual Screen button to change PC screen)

Manual mode, control boring up/ down. Only boring system of machine have this function.

BORING ALL TOOL UP/DOWN switch (Press Manual Screen button to change PC screen)
Manual mode, control boring tool up/ down. Only boring system of machine have this function.

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HANDWHEEL UNIT

A B

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A. SELECTION OF AXIS
Select the axis needs moving.
B. SPEED OF HANDWHEEL
Select the speed of hand wheel one block【pulse】Unit ×1、×10、×100
(unit：0.001mm)
C. HANDWHEEL
It’s a pulse generator, one block of handwheel is a pulse sent to NC controller.

Alarm

Flash of red light：it means the error occurs and needs solving.
Flash of yellow light：it means the program off or pause.
Flash of green light：it means the machine is working.

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2. OPERATION

2-1 Jog mode

Step1：Check right picture and press JOG button on PC screen.

Step2：Use mouse to select axis.

Step3：Then choose positive or negative direction and press buttons.

or

2-2 Handwheel mode

Step1：Select X,Y,Z axis by hand wheel.【A】
Step2：Select feed by hand wheel.【B】
Step3：Rotation positive or negative direction.【C】
Step4：As you don’t use Hand Wheel to fasten and turn back to OFF, close Hand Wheel.

A B

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2-3 How to solve over travel

Step1：First, found out which axis is over travel.

O.T
Step2：Keep press right picture button. RELEASE

Step3：Select axis and feed by handwheel.

Step4：Rotation positive or negative direction. Until【O.T.RELEASE】lamp become light.

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2-4 Home

Step1：Check right picture by mouse.

Step2：Select axis.

Step3：Press right picture button. or

or

Step1：Press right picture by mouse.

First time Z axis will move to home position, then X and Y move to home position together.

1. This action is a must after starting the machine, or the mechanical coordinates cannot be confirmed
and the program cannot be executed.

2. If press reset during home adjust, it’ll terminate home adjust.

3. Before the axis home, the warning will appear until the home adjustment finishes.

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2-5 Manual spindle

STAR

or

As right picture, please select mode in red line or

JOG button are manual mode.

Press【SPINDLE CW】button Press【SPINDLE CCW】button

Spindle speed is shown on inverter screen.

Speed＝3000 R.P.M

Press【SPINDLE OFF】button, spindle stop.

Match up【SPINDLE DOWN】, can control

spindle up & down.

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2-6 Start vacuum suction and release
Before execute program, should make sure vacuum pump turn on.

As right picture, please select mode in red line or

JOG button are manual mode.
or

Press button【VACUUM ON】

Press or step 【O SUCT.】

suction button, POD suction start.
O SUCT.
Press once again, POD suction stop.

Check the press gauge, must not be lower than

0.25Mpa

1. If vacuum suction pressure less than 350 mm-Hg, the alarm of vacuum pressure insufficient, Appears
and can not run the program. You need touch RESET button. Run program again.
2. Before execute program, you already know suction pressure is low state.
You need touch【SU.AL.】button.

Neglect the alarm of vacuum pressure insufficient.

※ 3. Whine suction is turn on. Orient pin and orient board will go down.
Whine suction is turn off. Orient pin and orient board will go up.

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2-7 How to set tool length offset
Explain:
Every work piece might uses different tool, thus to take every tool length’s error as a reference
Parameter, and input the parameter into controller, this is called “TOOL LENGTH OFFSET” Insert the
necessary tools in the spindle which will process the work piece, at the situation of Z axis in “0” also the
spindle head is lowered down, moving Z axis by hand wheel from spindle’s tool nose end to the top of
upper work piece, the distance of Z moving will show on monitor of controller. This Z axis coordinate
value is the offset value we will set. If the program is using no.1 tool, the controller will auto. catch the
offset number corresponding to no.1 tool , please refer to drawing A.
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The steps of operating and setting.

STAR

First, take the jog or handwheel moving to move the spindle move
to upper of the work piece to be top side. Then lower the spindle which will process the
work piece.

Refer to right side frame:

By means of hand wheel to move Z axis, let
spindle’s tool nose slowly move to exact upper
of work piece to be processed, then write
down the Z axis’s mechanical coordinate value,
input the value to NC controller according to
the steps following.

Use computer’s mouse to select where with

red circle mark as right frame. (press left key of
mouse 2 times)

The monitor will appear right side frame. Then

use computer’s mouse to select where with red
circle mark. (press left key of mouse 2 times)

The monitor appears side frame. See the

situations on the frame, if we want set tool length
offset for No.1 tool, then move cursor to No.1
column, the blue color column on left side on
screen.

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2-8 How to set work piece coordinates

When the machine is HOME returned.

The current position is called “work”
(machine origin)
When the program appears any code between.
(UAO,1) and (UAO,10), we have to set a Reference
position for program’s starting processing.
Thus the program will start processing since from
this reference position.

The distance between work (machine

original) and program reference
position is just the value we will set.
We are used to set XY axis only, we do
not set Z axis.

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How to operate and set

Start: See right frame. Shift to the coordinate

named【Work】,insert a cutter with tip into
spindle. Use Rapid moving function to move
X,Y axis to upper part of work piece. Then
lower spindle.

Move Z axis by hand wheel, let the spindle’s cutter

tip move slowly to the top of right lower corner of
working table, then adjust X and Y axis by hand
wheel until cutter tip exactly points against
working table’s angle corner. This moment, the
coordinate’s value of XY axes are shown on screen.
Write down these values on paper, prepare to
input values to NC controller.

See right frame, use computer’s mouse to

select where with red circle mark.

See right frame, use computer’s mouse to

select where with red circle mark.

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See right frame, if the program is
(UAO,1), move cursor to column of
Origin〝1〞,press key board〝ENTER〞,
input the required coordinates value to
X,Y axes. Normally, Z and C axis do not
set any value.

Drawing A1

See right frame A1 and A2, either tool length

offset or work piece coordinates value may be
saved as a file for application according to real
situation.

Drawing A2
30
2-9 Single block program input and execute

To input program to MDI operation buffer area, each time only a single block can be input.
Changing tool program may be executed here, but don’t press single block start.


START:
See right frame, press where with red circle.  
 or

A small window appears on screen, provided the

single block program to be input is X axis rapid
MDI X500.
moving 500 mm. Please input 500 to the small
window. Then touch enter key by keyboard.

START
See right frame, press green color program start
button, the machine will start moving. To press red
color key can pause the running program. To press
yellow color key can delete the running program. HOLD

RESET

31
2-10 Solve safe zone alarm (option)

When the program already running. The operate people enters safe protection zone.
The machine will stop moving temporarily. The spindle and saw and drill will stop temporarily.
Console Hold lamp change is on. Please accord with the way below while removing the way.

Light Curtain Release

Step1：
Leave the safe protection domain.

Step2：Press LIGHT CURTAIN RELEASE of console.

Until the light is bright.

Step3：Press Hold of console. The light will off and

press【Fault Reset】on screen.
HOLD

Step4： Press START of console.

START

32
Mat Release

Step1：
Leave the safe protection domain.

Electric wire location.

Step2：Press SAFETY MAT RELEASE of console.

Until the light is bright.

Step3：Press Hold of console. The light will off and

press【Fault Reset】on screen. HOLD

Step4： Press START of console.

START

33
2-11 Outside program input or output to controller

See right picture, insert flash card to USB post.

See right picture, use computer’s mouse to

select【UPP】position.
You can look at 2-19 that How to set up Map
Network Driver.

See right picture, use computer’s mouse to

select【UPP】position. Save the program in flash
card or disk to file〝UPP〞.

34
2-12 Program executing
See right frame, select【AUTO】mode.
or

See right frame, use mouse to select

【Part Program】mode. Then select
【Activate】mode.

See right frame, use mouse to select

the required program name, and select
〝OK〞.

See right frame, the program name

selected will appear on the left lower
side of screen.

START HOLD RESET

See right frame, press green color button,
program starts Running.
B A
Adjust picture【C】, if you will change
spindle speed. Adjust picture【A】, if you
will change G01 FEED. Adjust picture【B】, if
you will change G00 FEED. Press red color
button, if you will pause the program. Press
A: G01 FEED B: G00 FEED
yellow color button, if you will delete the
running program. C

C: SPINDLE SPEED

35
2-13 Program explanation

Following examples is only simply explain the basic demand on the program contents,
When as to G CODE of OSAI controller, there is no detail explanation. As to the application of
G CODE, please refer to PROGRAM on E_BOOK.

The black color words is program code, //red color is the explanation:
;(4_DRILL35MM) // program name.
N1 (UAO,1) //N1is single block #1，(UAO,1) is the ORIGIN 1 setting coordinates of reading controller.
N20 G79 Z0 //Z axis return HOME.
N40 M31 S6800 // spindle rotates clockwise direction , at speed 6800RPM.
N50 M81 // spindle head descend.
N70 G0 X100. Y100. //XY axes rapid move to coordinates position X100，Y100 set by ORINIG 1.
N90 Z5. //Z axis rapid move to 5 inches far from work piece’s top.
N100 G81 Z-3. R5. F2000 //start boring, boring depth 3 mm.
nd
N105 X100. Y100. //boring 2 hole’s position.
rd
N110 X250. Y100. // boring 3 hole’s position.
N2500 G80 //delete boring circulation.
N2510 M5 //spindle stops.
N2520 M7 //spindle head ascend.
N2530 G79 Z0 //Z axis return to machine origin.
N2540 G79 Y0 //Y axis return to machine origin.
N2550 M30 //program close.

36
2-14 G code list

ITEM DESCRIPTION REMARK ITEM DESCRIPTION REMARK

G00 VERTICAL RAPID G65 SINGLE CALL OF MACRO ＊
POSTIONING
G01 VERTICAL COMPENSATION, G66 CALL OF MODULE PROGRAM ＊
CUTTING FEED-IN
G02 AN ARC COMPENSATION G67 CANCEL CALL OF MODULE ＊
(CW) PROGRAM
G03 AN ARC COMPENSATION G68 START SPIRAL COORDINATES
(CCW)
G04 PAUSE APPOINTED TIME G69 CANCEL START SPIRAL
COORDINATES
G09 EXACT STOP TEST G70 BRITISH SYSTEM UNIT
PROCESSING
G10 DATA INPUT G71 METRIC SYSTEM UNIT
PROCESSING
G15 CANCEL POLE COORDINATES G73 HIGH SPEED DRILLING
CIRCULATION
G16 INSERT POLE COORDINATES G74 LEFT HAND DRILLING
CIRCULATION
G17 SET X-Y WORKING SURFACE G76 PRECISE HOLE CIRCULATION
G18 SET Z-X WORKING SURFACE G80 CANCEL CIRCULATION
G19 SET Y-Z WORKING SURFACE G81 DRLLING CIRCULATION
G28 HOME OF REFERENCE G82 BOTTOM PAUSE DRILLING
POINT CIRCULATION
G29 FROM REFERENCE HOME G83 DRILLING CIRCULATION
G30 ANY POINT HOME G84 TOOTH ATTACKING
CIRCULATION
G31 JUMP G85 BORING CIRCULATION
G33 SPIRAL CUTTING G86 HIGH SPEED BORING
CIRCULATION
ITEM DESCRIPTION REMARK ITEM DESCRIPTION REMARK
G41 CANCEL TOOL RADIUS G88 SEMI-AUTO BORING
COMPENSATION: LEFT CIRCULATION
G42 CANCEL TOOL RADIUS G89 BOTTOM PAUSE BORING
COMPENSATION: RIGHT CIRCULATION

37
G43 CANCEL LENGTH POSITIVE G90 ABSOLUTE POSITION INPUT
COMPENSATION
G44 CANCEL LENGTH NEGATIVE G91 RELATIVE POSITION INPUT
COMPENSATION
G49 CANCEL CANCEL LENGTH G92 ABSOLUTE HOME
POSITIVE COMPENSATION COORDINATES SETTING
G50 START ENLARGE/ DIMINISH G94 INFEED(mm/minmin.)
G51 CANCEL ENLARGE/ G95 INFEED PER
DIMINISH REVOLUTION(mm/minmin.)
G50.1 MIRROR INVALID G96 SURFACE CUTTING SPEED
G51.1 MIRROR VALID G97 CANCEL SURFACE CUTTING
SPEED
G52 PARTIAL SETTING OF G98 HOME TO START POINT
COORDINATES
G53 SETTING OF MACHINE G99 HOME TO R POINT
SYSTEM COORDINATES
G54 SETTING OF WORKING G134 CIRCUMFERENCE
COORDINATES CIRCULATION
G59 SETTING OF WORKING G135 ANGLE VERTICAL DRILLING
COORDINATES SYSTEM CIRCULATION
G61 EXACT STOP TEST G136 AN ARC CIRCULATION
G64 CUTTING MODE G137.1 CHESS HOLE CIRCULATION

38
2-15 M code list

M-code Description

M00 Program Stop

M01 Conditional Program Stop
M02 End of Program
M30 End of Program (Reset & Rewind)
M12 Tool magazine in
M13 Tool magazine out
M03 or M31 Spindle head CW
M33 Boring head On
M04 Spindle head CCW
M45 Spindle Brush up
M40 All Brush up
M46 Spindle Brush down
M50 All Brush down
M55 Boring head Brush up
M56 Boring head Brush down
M91 Spindle tool unclamp
M96 Spindle tool clamp
M98 Tool protection cover down
M99 Tool protection cover up
M101 All Suction On
M103 Left Zone Suction On
M104 Right Suction Zone On
M105 Right Wood Pin Orient On
M106 Left Wood Pin Orient On
M111 All Suction Off
M113 Left Zone Suction Off
M114 Right Zone Suction Off
M115 Right Wood Pin Orient Off
M116 Left Wood Pin Orient Off
M131 Right Wood Board Orient On
M132 Right Wood Board Orient Off
M133 Left Wood Board Orient On
M134 Left Wood Board Orient Off

39
2-15 M code list

M-code Description

M420 Dust Extractor On

M421 Dust Extractor Off
T21 Boring tool T21 down
T22 Boring tool T22 down
T23 Boring tool T23 down
T24 Boring tool T24 down
T25 Boring tool T25 down
T26 Boring tool T26 down
T27 Boring tool T27 down
T28 Boring tool T28 down
T29 Boring tool T29 down
T30 Boring tool T30 down
T31 Boring tool T31 down
T32 Boring tool T32 down
T70 Boring tool T70 down
T71 Boring tool T71 down
T72 Boring tool T72 down
T73 Boring tool T73 down
T91 Boring tool T91 down (X-SAW)
T92 Boring tool T92 down (Y-SAW)
M6T0 Clean tool in spindle
M6T1 Auto change No.1 tool
M6T2 Auto change No.2 tool
M6T3 Auto change No.3 tool
M6T4 Auto change No.4 tool
M6T5 Auto change No.5 tool
M6T6 Auto change No.6 tool
M6T7 Auto change No.7 tool
M6T8 Auto change No.8 tool

40
2-16 Tool magazine operation (DRUM TYPE)
Tool magazine

Tool unclamp

Tool magazine CW

Tool magazine CCW

DRUM type tool magazine

Linear type tool magazine

The steps of manual operation tool magazine

Press mode of red square or press JOG

mode push button. The controller in or
manual mode.

If take out tool in the spindle, press TOOL

UNCLAMP push button. TOOL
UNCLAMP

If want rotatory position tool magazine,

press MAG.CW or MAG.CCW push MAG. MAG.
button to rotate tool magazine. CW CCW

41
2-17 To solve tool change mistake

Usually it happen when tool change program start, somebody press E-STOP or RESET push button or
machine electrical power off. The tool change movement not finish, but controller to award it finish.
Cause the computer to judge the tool change program mistake. This is very dangerous. So we must to
solve the wrong movement to avoid the operator to hurt.

The steps of to solve

Press mode of red square or press JOG

mode push button. The controller in or
manual mode.

Press【MAG.CW】or【MAG.CCW】push MAG. MAG.

button change to No.1 tool pocket aim CW CCW
at the spindle. Please look at tool
magazine number mark.

Select 【HOME】mode.

Press【T HOME】push button. The

controller will to award No.1 tool in the
spindle. The mistake will to solve.

42
2-18 Boring operation and offset tools
(Only boring system of machine have this function.)

Press mode of red square or press JOG

mode push button. The controller in
or
manual mode.

Press【BRO.ON】push button, the

boring tools will start. Because boring is
the transmission of the gear wheel, so all
boring tool will roll.

Press【T】push button, the boring head

will down. Press again it will up.

Select boring tool number. (P1)

P1

Press【T】push button, the boring tool

will down.

Press【BRO.OFF】push button, the

boring tools will stop.

43
Boring tool offset with spindle
(Only boring system of machine have this function.)

Z axis offset : Boring bits length offset

X axis offset : Boring bits between with spindle of X offset
Y axis offset : Boring bits between with spindle of Y offset
So all of the drill coordinates are the basis of the spindle.

44
2-19 How to set up Map Network Driver

1. First, you must install OSAI WINNBI VER.4.0.1 software.

2. After finishing installing, the tabletop will present the shortcut of OSAI.
(following picture red circle)

3. Connect the network line to transmitting the network hole closed.

(following picture red circle)

45
4. Press two times of mouse left key start OSAI controller.
(following picture red circle)

5. Select my computer press mouse right key. Select "Map Network Driver".
(following picture red circle)

46
6. First set up \\FKC0925\USR. This is parameter and PLC file.
(Because the controller name is FKC0925)

7. Second set up \\FKC0925\UPP. This is NC program file.

(Because the controller name is FKC0925)

8. The network set up is finished. Your NC program files all put into UPP file that
controller to work.

47
C. PARAMETER SETTINGS

48
 Parameter of YASKAWA settings
Parameter number PN100~PN103.
According to the of the machine.
Need changing slightly.
The data of other parameters in the following forms are the standard value.
Not the parameter data in the following forms.
According to the establishment of the original factory.
The 1st values is original of YASKAWA, the 2nd values is setting by FULLTEK.
NUMBER NAME X Y Z x W

Pn000 Function selection basic switches 0000 0000 0000 0000 0000
40 40
Pn100 Speed loop gain 40 40 40
50 50
Pn101 Speed loop integral time constant 2000 2000 2000 2000 2000
40 40
Pn102 Position loop gain 40 40 40
50 50
Pn103 Inertia ratio 100 100 100 100 100
1401 1401 1401 1401 1401
Pn170 Online autotuning switches
1400 1400 1400 1400 1400
Pn212 Electronic gear ratio 16384 16384 16384 16384 16384
600 600 600 600 600
Pn300 Speed reference input gain
475 475 713 475 713
Pn401 Torque reference filter time constant 100 100 100 100 100

Pn50A Input signal selections 1 8000 8000 8000 8000 8000

Pn50B Input signal selections 2 6548 6548 6548 6548 6548

Pn600 Regenerative resistor capacity 8 8 0 8 0



49
 Parameter of inverter settings
The data of other parameters in the following forms are the standard value.
Not the parameter data in the following forms.
According to the establishment of the original factory.

Parameters Explanation Setting

00-09 Control Methods 2

01-00 Maximum Output Freq (Fo,max) 800
Maximum Voltage Frequency
01-01 800
(Base Freq)(Fmax)
01-02 Maximum Output Voltage (Vmax) 380
01-03 Mid-Point Frequency (Fmid) 400
01-04 Mid-Point Voltage (Vmid) 190
01-09 Accel Time 1* 4
01-10 Decel Time 1* 4
02-00 Source of Frequency Command 1
02-01 Source of Operation Command 2
02-02 Stop Method 0
02-03 PWM Carrier Frequency 5
02-04 Reverse Operation 0
Multi-Function Output 1
03-00 8
(Relay output)
Multi-Function Output 2
03-01 2
(Photo coupler output)
03-02 Multi-Function Output 3 1
Multi-Function Input Terminal 1
04-04 01
(MI0,MI1)
st
05-00 1 Step Speed Freq 100
06-00 Over-Voltage Stall Prevention 0
07-04 Number of Motor Poles 4
08-00 DC Breaking Current Level 50
08-02 DC Breaking Time during Stopping 1

50