series 5002

B O O M T R U C K S

features
• 50 Ton (45,4 Mton) Capacity
• 4-Section 96’ (29,3 M) Proportional Boom
• 2-Section 32’ (9,8 M) To 49’ (14,9 M)
Telescopic Offset Jib (15°, 30°)
• 151’ (46,1 M) Maximum Tip Height with
Telescopic Jib
• 104’ (31,6 m) Maximum Main Boom Tip
Height
• Self-Lubricating Boom Slider Pads
• Two Speed Planetary Grooved Drum Hoist
With Negative Draft Flange and Rope
Tensioner
• Auxiliary Hoist Option
• Ride Around Operator Control Station
• Pilot Operated Crane Controls
• Fully Enclosed Cab With Diesel Heater
Standard, Air Conditioner Option Available
• System Pressure Gauge
• Free Swing with Accu-Swing Control
• Continuous Rotation
• 360º Work Area
• Radio Remote Outrigger Controls, Audible
Outrigger Motion Alarm
• Retracted, Intermediate And Fully
Extended Outrigger Load Charts
• Load Chart On Tires Over The Rear
• Load Moment Indicator With Digital
Display, CANbus Interface, Overload
Shutdown And Internal Boom Length Cable
• Radio ATB
• Rugged, Weatherproof, Automotive Style
Electrical System
• Hydraulic Oil Cooler
• Clamp-On Mounting
• Design Meets ANSI A92.2 And ANSI B30.5
Recommendations
• Manitex UPTime Comprehensive Support

product guide
series 5002
G E N E R A L S P E C I F I C AT I O N S
BOOM OUTRIGGERS
Inverted T-cross section designed for optimum Out-and-down style outriggers, operated mounted to power take-off on truck transmission
strength to weight ratio; 4-section telescoping independently for precise leveling. Fully provides 41.7 gpm (158 lpm) to the hoist, 28
type, extended and retracted proportionally by extended, intermediate extension and fully gpm (106 lpm) to the boom hoist and telescope
a double-acting hydraulic cylinder and a cable- retracted outrigger beam positions. Bubble levels circuit, and 12 gpm (45 lpm) to the swing and
crowd system. Fitted with easily replaceable self- located in operator cab and near outrigger manual outrigger circuit. 100-gallon (379-liter) baffled
lubricating wear pads for smooth operation. controls. reservoir includes suction ball valve with strainer
Maximum outrigger spread 23’ 3” (7,1 m), and two 25-micron filters in the return line. Use
5096S – 4-Section 30’ 6” (9,3 m) to 96’ (29,3 m) Intermediate outrigger spread 15’ 5” (4,7 m), of SAE O-ring and face seal O-ring hydraulic
2-Section 32’ (9,8 m) To 49’ (14,9 m) Telescopic 22” (559 mm) diameter floats. fittings throughout system.
Offset Jib (0°, 15°, 30°)
MOUNTING Hydraulic Cylinders – All load-holding
Quick Reeve Boom Point – Six high-density cylinders are equipped with integral holding
Lower frame is mounted to chassis by threaded
nylon load sheaves mounted on heavy-duty roller valves.
rods and clamp plates. No welding, drilling, or
bearings. Removable pin-type rope guards. bolting to truck frame is required.
WARNING SYSTEMS
Boom Elevation – Double-acting hydraulic Lower Frame – Torsionally resistant, rigid 4-plate Load Moment Indicator – CANbus interface
cylinder. design with integrated outriggers and pedestal. system maximize expansion capabilities. Senses
Working range from 5° below horizontal to 75° boom hoist cylinder pressure, boom length and
above. Rear Underride Protection – Standard on boom angle. Audio-visual warning indicates
factory-mounted cranes. Fabricated structure overload conditions and overload shutoff feature
Load Hook – 5-ton (4,5 mton) capacity hook mounted under rear of crane. Complies with prevents continuing overload. Operator can
with heavy-duty swivel and weight is provided for Bureau Motor Carrier Safety Standard 393.86. access all relative crane configuration and load
single-line operation. conditions via display at the operator station.
Boom Rest – Heavy-duty fabrication. Easily For added reliability, the LMI system features an
HOIST internal boom length sensing cable.
removed to simplify loading and unloading truck
Planetary reducer with wet multi-disc spring deck.
applied, hydraulically released internal brake Radio Anti-Two-Block System – Audible
and grooved drum; negative draft angle on CONTROL SYSTEM warning and shutoff functions prevent hook
drum flange and load line tension roller virtually from contacting boom point. Switch is potted to
Single cab enclosed operator platform and seat
eliminates load line stacking while spooling. High ensure reliability.
mounted to turret. Four “pilot operated” single-
efficiency two speed hydraulic motor equipped axis crane controls provide precise metering and
with patented brake valve for precise lowering. Back-Up Alarm – Supplied on factory-mounted
multifunction capability. Free swing standard;
cranes, electronic audible motion alarm activated
assists in tandem lifting and centering of boom
Main Hoist – Maximum theoretical line speed when truck transmission is in reverse gear.
over loads. Swing system is further refined
453 fpm (138 mpm); maximum theoretical using Manitex ACCUSwing control to allow swing
bottom-layer line pull 13396 lb (6 076 kg). speed setting to individual operator preference.
GENERAL
Controls are arranged in accordance with ANSI Electrical – State-of-the-art, weather-resistant
Optional Aux Hoist - Same as Main B30.5 standards. The operator station also components throughout; automotive style
includes engine start/stop, air foot throttle, signal electrical system for easy installation. System
Wire Rope – 400’ (122 m) of 5/8” (16 mm) horn, load moment indicator display, boom angle is designed to withstand high pressure washing
diameter rotation resistant type. indicator, load chart and range diagram. and varying climates.

SWING SYSTEM Design/Welding – Design conforms to ANSI

CAB B30.5. Welding conforms to AWS D1.1. Tested
Free swing continuous rotation system. Externally Standard features include a diesel heater, top to SAE 1063 and SAE 765.
mounted, double-reduction planetary gearbox hatch with electric wiper and locking latches,
driven by hydraulic motor. Equipped with a dual Manuals – Operator/maintenance and parts
front electric two-speed wiper, spray washer, fuse manuals depict correct crane operation,
brake system; spring-applied hydraulically- block, operator cooling fan, dome light, slider side
released Parking Brake and a foot actuated maintenance procedures and parts listing.
and rear windows, two position side door with
Dynamic Service brake. Ball-bearing swing circle keyed outside latch. Cab may be upgraded to Warranty – 12-month warranty covers parts
with external gear. Manitex ACCUswing control include a hydraulic air conditioning unit. and labor resulting from defects in material and
allows operator to adjust crane swing speed up to workmanship.
a maximum of 2.0 rpm. HYDRAULICS
* In order to ensure continuous improvement,
Hydraulic System – A 3-section pump direct- specifications may change without notice.
MAXIMUM TIP HEIGHT 5096S

ration Boom 96'

29,3 m
103' 10”
Extended Boom
31,6 m
134' 9”
Fixed or Retracted Jib
41,1 m
151' 2 "
Extended Jib
46,1 m

CHASSIS DATA 5096S

246"
Wheelbase (WB) 6 248 mm

182"
Cab to Tandem (CT) 4 622 mm

323"
Cab to End of Frame (EOF) 8 204 mm

30.0 in 3
Frame Section Modulus 120,000 psi
827 371 kPa

20,000 lb
Front Axle Gross Weight Rating 9 071 kg

40,000 lb
Rear Axle Gross Weight Rating 18 143 kg

9,100 lb
Minimum Truck Axle Weight - Front* 4 127 kg

11,150 lb
Minimum Truck Axle Weight - Back* 5 057 kg

34"
Nominal Frame Width 864 mm

Chassis data is minimum general requirements-not for engineering.

Actual dimensions and truck data will depend on truck selection and axle configuration.
*Minimum chassis weight is required to meet 85% stbility requirements.

WEIGHTS 5096S
37,145 lb
Crane (Includes Cab and Platforms) 16 849 kg
575 lb
Cab 261 kg

Aluminum Platforms 542 lb

246 kg

32' (9,72 m) to 49' (14,94 m) 1,870 lb

Telescopic Jib 848 kg
OAH Overall Height
CT Cab to Tandem
CA Cab to Axle
WB Wheel Base
OAL Overall Length
BBC Bumper to
Back of Cab
AF Afterframe
EOF End Of Frame
 AREA OF OPERATIONS DEDUCTIONS
50 lb
Auxiliary Block 22,72 kg

Rooster Sheave 70 lb
31,75 kg
Lifting from Main Boom
See load rating chart
Full 360º with Jib Stowed or Erected

Overhaul Ball See manufacturer nameplate

Load Block See manufacturer nameplate

ALLOWABLE LINE PULL

1 PART 2 PART 3 PART 4 PART 5 PART 6 PART 7 PART 8 PART 9 PART 10 PART WARNING
LINE LINE LINE LINE LINE LINE LINE LINE LINE LINE
Anti-two-block system
must be in good
operating condition
before operating crane.

Refer to the owner’s

manual.

Keep at least three

wraps of load
line on the drum at
all times.

10,000 lb 20,000 lb 30,000 lb 40,000 lb 50,000 lb 60,000 lb 70,000 lb 80,000 lb 90,000 lb 100,000 lb 5/8” XLT4 LOW-TORQUE
(3.5:1 SF) - 35,000 LBS
4 536 kg 9 072 kg 13 608 kg 18 144 kg 22 680 kg 27 216 kg 31 751 kg 36 287 kg 40 823 kg 45 359 kg MIN BREAKING STRENGTH

BOOM AND JIB COMBINATIONS

5096S 96 ' 4 Section Boom 32’ - 42’ 2 - Section Jib

USE THIS CHART ONLY WHEN ALL
OUTRIGGER BEAMS ARE FULLY EXTENDED

FULLY EXTENDED OUTRIGGER SPREAD: MODEL 5096S

MAIN BOOM LOAD RATINGS
Boom Length 30.5 ft Boom Length 48 ft (A) Boom Length 64 ft (B)
Load Loaded Code 1 Code 3 Loaded Code 1 Code 3 Loaded Code 1 Code 3
Boom Boom Boom
Radius Angle Over Rear Full 360° Angle Over Rear Full 360° Angle Over Rear Full 360°
Feet Meters lb kg lb kg lb kg lb kg lb kg lb kg
6 1,83 69 100000 45,359 100000 45,359
8 2,44 65 90400 41,005 90400 41,005
10 3,05 61 80000 36,287 80000 36,287 73 51000 23,133 51000 23,133
12 3,66 56 71800 32,568 71800 32,568 70 51000 23,133 51000 23,133
15 4,57 49 61700 27,987 61700 27,987 66 51000 23,133 51000 23,133 73 40000 18,144 40000 18,144
20 6,10 34 46100 20,911 46100 20,911 59 47000 21,319 47000 21,319 69 37700 17,100 37700 17,100
25 7,62 52 36800 16,692 36800 16,692 64 30400 13,789 30400 13,789
30 9,14 44 29480 13,372 25890 11,744 59 27040 12,265 26420 11,984
35 10,67 34 22630 10,265 19320 8,763 53 23100 10,478 19830 8,995
40 12,19 20 18020 8,174 15030 6,817 47 18510 8,396 15550 7,053
45 13,71 40 15230 6,908 12550 5,693
50 15,24 32 12750 5,783 10320 4,681
Deductions for Jib From
55 16,76 21 10810 4,903 8590 3,896 Main Boom Capacities
1080 lbs 490 kg 690 lbs 313 kg 520 lbs 236 kg Stowed Jib
3050 lbs 1,383 kg 2680 lbs 1,216 kg 2520 lbs 1,143 kg Erected Jib (Retracted)
3470 lbs 1,574 kg 2950 lbs 1,338 kg 2720 lbs 1,234 kg Erected Jib (Extended)

Boom Length 80 ft (C) Boom Length 96 ft (D)

Code 1 Code 3 Loaded Code 1 Code 3
Load Loaded
Boom Boom
Radius Angle Over Rear Full 360° Angle Over Rear Full 360°
Feet Meters lb kg lb kg lb kg lb kg
20 6,10 74 27500 12,474 27500 12,474
25 7,62 70 24300 11,022 24300 11,022 75 18000 8,165 18000 8,165
30 9,14 66 21280 9,652 21280 9,652 72 17500 7,938 17500 7,938
35 10,67 62 19050 8,641 19050 8,641 69 16240 7,366 16240 7,366
40 12,19 58 16980 7,702 15820 7,176 65 14660 6,650 14660 6,650
45 13,71 53 15250 6,917 12810 5,811 62 13280 6,024 12970 5,883
50 15,24 49 13000 5,897 10580 4,799 58 12130 5,502 10730 4,867
55 16,76 44 11070 5,021 8860 4,019 54 11080 5,026 9020 4,091
60 18,29 38 9530 4,323 7500 3,402 50 9680 4,391 7650 3,470
65 19,81 31 8260 3,747 6380 2,894 46 8420 3,819 6540 2,966
70 21,34 22 7200 3,266 5450 2,472 41 7360 3,338 5620 2,549
75 22,86 36 6470 2,935 4840 2,195
80 24,38 30 5700 2,585 4170 1,891
85 25,91 23 5020 2,277 3580 1,624
Deductions for Jib From
90 27,43 8 4410 2,000 3050 1,383 Main Boom Capacities
410 lbs 186 kg 350 lbs 159 kg Stowed Jib
2420 lbs 1,098 kg 2360 lbs 1,070 kg Erected Jib (Retracted)
2580 lbs 1,170 kg 2490 lbs 1,129 kg Erected Jib (Extended)
 FULLY EXTENDED OUTRIGGER SPREAD: MODEL 5096S
32 FT RETRACTED JIB LIFTING CAPACITIES
0° offset 15° offset 30° offset
Load Loaded Code 7 Code 8 Loaded Code 9 Code 10 Loaded Code 11 Code 12
Boom Boom Boom
Radius Angle Over Rear Full 360° Angle Over Rear Full 360° Angle Over Rear Full 360°
Feet Meters lb kg lb kg lb kg lb kg lb kg lb kg
40 12,19 73 8500 3,856 8500 3,856
45 13,72 71 8320 3,774 8320 3,774 74 7600 3,447 7600 3,447
50 15,24 68 7790 3,533 7790 3,533 72 7140 3,239 7140 3,239 74 5900 2,676 5900 2,676
55 16,76 66 7290 3,307 7290 3,307 69 6700 3,039 6700 3,039 72 5700 2,585 5700 2,585
60 18,29 63 6830 3,098 6830 3,098 66 6280 2,849 6280 2,849 69 5520 2,504 5520 2,504
65 19,81 61 6380 2,894 6380 2,894 64 5900 2,676 5900 2,676 66 5350 2,427 5350 2,427
70 21,34 58 5980 2,712 5650 2,563 61 5550 2,517 5550 2,517 63 5200 2,359 5200 2,359
75 22,86 55 5610 2,545 4850 2,200 58 5240 2,377 5200 2,359 60 5000 2,268 5000 2,268
80 24,38 52 5270 2,390 4180 1,896 55 4960 2,250 4480 2,032 57 4760 2,159 4720 2,141
85 25,91 49 4970 2,254 3590 1,628 52 4700 2,132 3860 1,751 54 4540 2,059 4060 1,842
90 27,43 46 4410 2,000 3080 1,397 49 4460 2,023 3310 1,501 51 4330 1,964 3480 1,579
95 28,96 42 3890 1,764 2630 1,193 45 4080 1,851 2830 1,284 47 4150 1,882 2970 1,347
100 30,48 38 3420 1,551 2220 1,007 41 3590 1,628 2400 1,089 43 3700 1,678 2510 1,139
105 32,00 34 3010 1,365 1870 848 37 3150 1,429 2010 912 38 3220 1,461 2090 948
110 33,53 29 2630 1,193 1540 699 32 2740 1,243 1650 748 32 2780 1,261 1700 771
115 35,05 23 2290 1,039 1250 567 25 2360 1,070 1320 599 24 2360 1,070 1320 599
120 36,58 14 1980 898 980 445 14 2000 907 1000 454

FULLY EXTENDED OUTRIGGER SPREAD: MODEL 5096S

49 FT EXTENDED JIB LIFTING CAPACITIES
0° offset 15° offset 30° offset
Load Loaded Code 13 Code 14 Loaded Code 15 Code 16 Loaded Code 17 Code 18
Boom Boom Boom
Radius Angle Over Rear Full 360° Angle Over Rear Full 360° Angle Over Rear Full 360°
Feet Meters lb kg lb kg lb kg lb kg lb kg lb kg
45 13,72 73 5600 2,540 5600 2,540
50 15,24 71 5600 2,540 5600 2,540 75 4530 2,055 4530 2,055
55 16,76 69 5600 2,540 5600 2,540 73 4300 1,950 4300 1,950
60 18,29 67 5300 2,404 5300 2,404 71 4080 1,851 4080 1,851 75 3350 1,520 3350 1,520
65 19,81 65 4960 2.250 4960 2.250 69 3900 1,769 3900 1,769 73 3230 1,465 3230 1,465
70 21,34 63 4670 2,118 4670 2,118 67 3710 1,683 3710 1,683 71 3120 1,415 3120 1,415
75 22,86 61 4400 1,996 4400 1,996 65 3550 1,610 3550 1,610 68 3020 1,370 3020 1,370
80 24,38 58 4160 1,887 4160 1,887 62 3410 1,547 3410 1,547 66 2930 1,329 2930 1,329
85 25,91 55 3940 1,787 3940 1,787 60 3270 1,483 3270 1,483 63 2850 1,293 2850 1,293
90 27,43 53 3730 1,692 3670 1,665 57 3150 1,429 3150 1,429 60 2770 1,256 2770 1,256
95 28,96 50 3550 1,610 3210 1,456 54 3030 1,374 3030 1,374 57 2710 1,229 2710 1,229
100 30,48 47 3380 1,533 2800 1,270 51 2930 1,329 2930 1,329 54 2650 1,202 2650 1,202
105 32,00 44 3230 1,465 2440 1,107 48 2830 1,284 2710 1,229 51 2600 1,179 2600 1,179
110 33,53 41 3090 1,402 2110 957 45 2750 1,247 2350 1066 48 2550 1,157 2530 1,148
115 35,05 38 2850 1,293 1820 826 42 2670 1,211 2030 921 44 2520 1,143 2170 984
120 36,58 34 2540 1,152 1550 703 38 2600 1,179 1730 785 40 2510 1,139 1830 830
125 38,10 30 2260 1,025 1310 594 33 2400 1,089 1450 658 34 2460 1,116 1520 689
130 39,62 25 1990 903 1080 490 28 2100 953 1180 535 27 2110 957 1200 544
135 41,15 18 1750 794 870 395 20 1800 816 930 422
 UPTime is the Manitex commitment
to complete support of thousands of
units working every day.

s Includes 24-7-365 parts shipments.

s Utilizes the efficiency of UPNet online parts
order system.
s Relies on Manitex’s UPTrak support tracking system
for performance analysis and resource allocation.
s Features REMan, Manitex’s cost effective
rebuild/exchange program.
s Provides expert service technicians for troubleshooting
and site visits.
s Mandates training; at our facility and yours. It includes
coordinated support from all component suppliers.
s Involves every Manitex team member in the support
of every Manitex customer.

What does UPTime mean to Manitex customers?

UPTimemeans reliability.
UPTimemeans utilization.
UPTimemeans profitability.

Manitex
3000 South Austin Avenue
Georgetown, TX, USA 78626-7544
Telephone 512-942-3000
Facsimile 512-863-3776
www.manitex.com
MTX-5002-Guide-EN-V1-0707