CFM56-5A

ENGINE SHOP MANUAL

STATIONARY AIR/OIL SEAL REPAIR 003 - REPAIR OF THE DRAIN TUBE

TASK 72-22-11-300-003

1. Repair of the Drain Tube.

Refer to Figure 901.

A. This procedure gives instructions to repair the stationary air/oil

seal drain tube when it is loose, by installing a silicone bonded
retaining ring.

B. The subsequent table gives a list of the components that are

applicable to this repair. All components are applicable to all
paragraphs unless specified differently.

Part Number Service Bulletin CSN

301-287-119-0 - seal assembly 01-590,

72-22-00

C. Proprietary Process Substantiation Requirement.

(1) None.

2. Tools, Equipment and Materials.

NOTE: You can use equivalent alternatives for tools, equipment, and
consumable materials.

A. Tools and Equipment.

(1) Special Tools. None.
(2) Standard Tools and Equipment. None.
(3) Locally Manufactured Tools. None.

B. Consumable Materials.

Code No. Description

CP1039 Acetone (acetone)

CP5060 Gas Path Cleaner

C. Referenced Procedures.

ATA No. Description

70-21-11 70-21-11, Solvent Degreasing Of All Materials

70-41-11 70-41-11, Hand Blending

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ATA No. Description

70-66-19 70-66-19, Application Of Fluorosilicone Elastomer

Adhesive/Sealant

72-22-11 72-22-11-200-001 (Inspection 001)

D. Expendable Parts. None.

E. SPD Information.

CSN Description

01-652, 72-22-00 Retaining Ring (retaining ring)

F. Special Solutions. None.

G. Test Specimens. None.

3. Dimensional Information.

NOTE: Dimensions are given in inches with millimeters in parentheses.

Subtask 72-22-11-350-058

A. Refer to Figure 902 and Figure 903.

Descrip- Minimum Maximum Minimum Maximum Reference

tion In-Process In-Process Finish Finish Dimension
Dimension Dimension Dimension Dimen-
sion

Dim. AA 0.1575 0.1772

(4) (4,5)

Dia AB 0.42299

(10,744)

Dim. AC 0.0394 0.1772

(1) (4,5)

Dia AD 0.835 0.866

(21,2) (22)

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Descrip- Minimum Maximum Minimum Maximum Reference

tion In-Process In-Process Finish Finish Dimension
Dimension Dimension Dimension Dimen-
sion

Dia AE 0.457 0.472

(11,6) (12)

Dim. AF 0.012

(0,3)

4. Setup Information.

None.

5. Procedure.

Subtask 72-22-11-350-059

A. Push the drain tube against the inner wall of the stationary air/oil
seal

CAUTION: TAKE CARE NOT TO DAMAGE THE BONDING JOINT BETWEEN THE DRAIN
TUBE AND THE SLEEVE.

CAUTION: TAKE CARE NOT TO DISENGAGE THE SLEEVE FROM THE STATIONARY
SEAL FLANGE.

(1) Push the sleeve with your thumb to get the necessary space to
rework the flange.
Subtask 72-22-11-350-074

B. Mill a countersunk hole. Refer to Figure 902.

(1) Install the stationary air/oil seal on a boring machine to get a
0.02 in. (0,5 mm) flatness of Surface X.
(2) Put the axis of the milling head on the axis of Diameter AB.
(3) Do a dry milling. Cool with dry air. Refer to Figure 902 and
Subtask 72-22-11-350-058 (paragraph 3.A.).
(4) If the shoulder sleeve is damaged, rework the inner chamfer;
Refer to Subtask 72-22-11-350-058 (paragraph 3.A.).
(5) Do a hand blending of the recess, if necessary. Refer to TASK
70-41-11, Hand Blending.
Subtask 72-22-11-160-054

C. Cleaning of the parts.

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(1) Clean all parts of the stationary air/oil seal with dry and
clean air.

WARNING: ACETONE IS EXPLOSIVE, AN IRRITANT, AN ALLERGEN, AND HAS

POISONOUS DETERIORATION. USE PERSONAL PROTECTION EQUIPMENT.
USE VAPOR/FUME CONTROLOR A RESPIRATOR.

(2) Clean retaining ring 01-652; 72-22-00 and the areas to be

bonded with a clean, lint-free cloth soaked in 01-652; 72-22-00
(CP1039) acetone. Refer to TASK 70-21-11, Solvent Degreasing
Of All Materials.
Subtask 72-22-11-350-075

D. Installation of retaining ring 01-652; 72-22-00. Refer to 01-652;

72-22-00 Figure 903 and Figure 904.
(1) Pull and hold the tube against the flange of the stationary
air/oil seal.
(2) Install a plug in the tube tip to prevent the introduction of
fluorosilicone elastomer in the tube.
(3) Apply a first layer of fluorosilicone elastomer (CP5060) Gas
Path Cleaner in the countersunk hole. Refer to TASK 70-66-19,
Application Of Fluorosilicone Elastomer Adhesive/Sealant.
(4) Install the retaining ring. Refer to Figure 903 and Subtask
72-22-11-350-058 (paragraph 3.A.).
(5) Apply a second layer of fluorosilicone elastomer (CP5060) Gas
Path Cleaner to seal the retaining ring in position. Refer
to TASK 70-66-19, Application Of Fluorosilicone Elastomer
Adhesive/Sealant.

NOTE: Apply the second layer 10 minutes maximum after the first
one. The fluorosilicone elastomer must be aligned with
the Surface X and the tube tip.

(6) Let the product polymerize and do a check of the seal quality.
Refer to TASK 70-66-19, Application Of Fluorosilicone Elastomer
Adhesive/Sealant.
(7) Remove the plug from the tube tip.

EFFECT ALL
Subtask 72-22-11-780-054

E. Do a pressure test of the stationary air/oil seal

(1) Do a pressure test of the stationary air/oil seal. Refer to
TASK 72-22-11-200-001 (Inspection 001)

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Repair of the Stationary Air/Oil Seal Drain Tube
Figure 901

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Preparation of the Part
Figure 902

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Installation of the Retaining Ring
Figure 903

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Bonding of the Retaining Ring
Figure 904

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