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SPV SPVF en 04 2024

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0% found this document useful (0 votes)
16 views16 pages

SPV SPVF en 04 2024

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Pressure relief valve

SPV, SPVF
Valve technology
Pressure relief valve
SPV/SPVF

Content

Construction / Description 4

Explosion protection version (ATEX / IECEx) 5

Characteristics / Hydraulic characteristics 6

Characteristic curves pE/Q 7-8

Type key SPV 9

Dimensions SPV 10

Type key SPVF 11

Dimensions SPVF 12 - 13

Dimensions welding flange 14

3
Pressure relief valve
Druckbegrenzungsventile
SPV/SPVF
SPV/SPVF direktgesteuert

Druckbegrenzungsventile SPV, SPVF direktgesteuert D


Description
I Construction
ufbau AT

P Ex
Ein
Die
Ød 1 dra
nic
a Sie
a

T c b

1 Housing c
3 2 Sliding piston
3 Compression spring d
1 4Gehäuse
Set screw
b 2 5Ventilschieber
Bleeding screw
3 6Druckfeder
Protective cap
a Ring surface
4 bEinstellschraube
Spring chamber
5 5 cEntlüftungsschraube
Balancing bore
6 dSchutzkappe
Diameter
P Pressure connection
4
T Tank connection

I Description
eschreibung I Valve construction
Ventilaufbau
The pressure reliefSPV/
as Druckbegrenzungsventil valveSPVFSPV/SPVF is a direct
ist ein direkt ge- spring The 2
Der Ventilschieber sIiding pistondie
wird durch 2 is pressed against
Druckfeder 3 the annuIated
sliding piston valve. It is intended
euertes Schieberventil für Einbau in Rohrleitungen for mounting in a 3.
gegen die Ringfläche a gedrückt und sperrt somit über the pressure
area by the compression spring Thus
pipelines and is suitable to safeguard
d dient zur Absicherung von Niederdruck-Hydraulik- low pressure
den Durchmesser connection P is separatedP from
d den Druckanschluss vom the tank connection
hydraulic circuits.
eisläufen. Der Leitungs-Anschluss kann mittels SAE- T by sealing the diameter d.
Tankanschluss T ab. Bei Erreichen des Öffnungsdrucks, As soon as the opening
The pipe connection is to be
ansch (3000 psi) oder Whitworth-Rohrgewinde (G)
effected either by SAE- pressure p is achieved, adjusted
eingestellt durch die Einstellschraube 4, gibt der
by the set screw 4,
mounting surfaces (3000 psi) or by Whitworth pipe the sIiding piston 2 releases the fluid flow to the tank
rgenommen werden. Ventilschieber 2 den Flüssigkeitsstrom zum
threads ”G“. connection. The spring chamber b is pressure compen-
nweise Notes Tankanschluss frei.
sated by the bore c. When starting-up the valve the
Der Federraum b wird durch die Bohrung c entlastet.
Bei stark lufthaltigen
> When using Medien sollteaerated
strongly das Ventil
media, the valve should spring chamber b must be bleeded by the bleeding
Bei Inbetriebnahme des Ventils ist der Federraum b durch
vorzugsweise senkrecht,bemit
preferably mounted vertical with the set screw
der Einstellschraube screw 5, (hex. socket width: 4).
nach unten,facing down.
montiert werden. die Entlüftungsschraube
The pressure 5 (SW 4) zu
relief entlüften.
valves are available in different
> The tank connection T of the valve must not Die
be Ventile sind in verschiedenen
pressure setting Druckbereichen
ranges because, due to their spring
Am Tankanschluss T des Ventils darf im durchströmten lieferbar, da jede Druckfeder infolge ihrer Charakteristik
exposed to underpressure when
Zustand (Q > 0) kein Unterdruck entstehen, da an-
subject to flow rates, each of the compression springs can only cover a
(Q > 0), as in this case the valve cannot be nur für einen begrenzten Einstellbereich
limited pressure geeignet ist.
setting range.
onsten keine Entlüftung des Ventils möglich ist und
ventilated, possibly resulting in unwanted vibrations
n Folge unerwünschte Schwingungen und Geräusche
and noise. If this is unavoidable, the special solution
auftreten können. Sollte dies nicht vermeidbar sein,
(S33) provides an alternative.
teht die Sonderlösung (S33) zur Verfügung.

ACHT GmbH · Gewerbestr. 20 · 58791 Werdohl, Germany · fon +49 (0) 23 92 / 935-0 · fax +49 (0) 23 92 / 935 209 · mail info@kracht.eu · web www.kracht.eu KRA

4
Pressure relief valve
SPV/SPVF

Explosion protection version (ATEX / IECEx)


I Explosion protection – field of application for the pressure relief valves
The valve is used to secure low pressure hydraulic The qualification for the surface temperature is T4; for
circuits with various flammable and non-flammable all gases, vapours, mists with an ignition temperature
fluids. >135 °C, the operating materials are not an ignition
source.
They can be used: In the Dust-Ex area, 135 °C is the reference temperatu-
re for further considerations regarding the safety mar-
a In zone 2 (Gas-Ex, Category 3G) in the explosion gin to the glow temperature, etc. (can only be decided
groups IIA, IIB and IIC by the operating company).
b In zone 22 (Dust-Ex, Category 3D), in the explosion
groups III A and III B at non-conductive dusts with a The permissible ambient temperature ranges from
minimum ignition energy >1mJ -20 °C ≤ Ta ≤ 60 °C (NBR, CR)
c In zone 1 (Gas-Ex, Category 2G) in explosion groups -15 °C ≤ Ta ≤ 60 °C (FKM, HNBR)
IIA, IIB and IIC
d In zone 21 (Dust-Ex, Category 2D) in the explosion Flashpoint, minimum ignition temperature and me-
groups III A and III B at non-conductive dusts with a diaspecific attributes must be complied with by the
minimum ignition energy >1mJ operating organisation.

No not allow any explosive mixture to be present in-


side the unit.

Marking according to the Machine Directive


2014/34/EU
Manufacturer KRACHT GmbH
D-58791 Werdohl
Type designation SPV…
Consignment no.,
Year of manufacture xxxxxx/xx-xxx xx.xx
Tech. File Ref. TRR: 04.02X
Protection type marking II 2 GD EEx c IIC (T4) or
II 2 GD EEx c (T4)

5
Pressure relief valve
SPV/SPVF

Description
I Characteristics

SPV = Nominal size 10


Product name / Nominal size
SPVF = Nominal sizes 20 … 80

Slide valve / directly operated


Construction
(Poppet valve on request)

Mounting Pipe connection / panel mounting (only nominal sizes 10, 20 and 25)

Flange connection ISO 6162-1 (SAE J518)


Pipe connection
Pipe thread ISO 228-1

Dimensions Pages 10, 12, 13, 14

Weight Pages 10 and 13

Fitting position any, pressure setting screw below preferred (see page 4)

Housing material EN-GJL-300 (EN-GJS-400-15)

Mechanical Set screw


Type setting
Knob

Welding flange SAE (3000 psi)


Accessories
Page 14

Δp-Q-Characteristics Pages 7 and 8

Hydraulic oils acc. to DIN 51 524/25


Hydraulic fluids
(other fluids on request)

I Hydraulic characteristics
Nominal size 10 20/25 32/40 50 80

Max. flow rate Q Q in l/min 40 90 450 550 800

Nom. working pressure pn in bar 30 30 25 25 20

Setting range pv min in bar 0.5 0.5 0.5 0.5 0.5


response pressure
pv max in bar 30 40 25 25 20

Media temperature NBR -20 … 90 °C (Design A + E)

FKM -15 … 150 °C (Design C + K)

Copper -20 … 220 °C (Design B + F)

Soft iron -40 … 220 °C (Design D)

Ambient temperature -20 … 60 °C (NBR, copper, soft iron)

-15 … 60 °C (FKM)

Viscosity range min 1.2 mm2/s

max 1000 mm2/s (standard)


higher viscosities on request

Note:
Metallic protective cap (cap nut) in ATEX version

6
Pressure relief valve
SPV/SPVF

Characteristic curves pE/Q


I Possible setting range of the pressure stage, viscosity = 34 mm2/s
SPV 10

40 40
35 35
Set pressure pE in bar

Set pressure pE in bar


30 30
25 25
30
20 20
15 15
10 12 10
5 5 07
0 0
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
Flow rate Q in l/min Flow rate Q in l/min

SPVF 20/25
40 40
35 35
Set pressure pE in bar

Set pressure pE in bar

30 30
25 25 25
20 20
15 20 15
10 10
5 05 5 07
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Flow rate Q in l/min Flow rate Q in l/min

50
45
40
Set pressure pE in bar

35 30
30
25
20
15
10 12
5
02
0
0 10 20 30 40 50 60 70 80 90
Flow rate Q in l/min

7
Pressure relief valve
SPV/SPVF

Characteristic curves pE/Q


I Possible setting range of the pressure stage, viscosity = 34 mm2/s
SPVF 32/40
40 40
35 35
Set pressure pE in bar

Set pressure pE in bar


30 30
25
25 25
20 20
20
15 15
10 10
5 5 07
05
0 0
0 50 100 150 200 250 300 350 400 450 0 50 100 150 200 250 300 350 400 450
Flow rate Q in l/min Flow rate Q in l/min

40
35
Set pressure pE in bar

30 30
25
20
15
10 12
5
02
0
0 50 100 150 200 250 300 350 400 450
Flow rate Q in l/min

SPVF 50
40 40
35 35
Set pressure pE in bar

Set pressure pE in bar

30 30
25 25 25
20 20
20
15 15
10 10 12
5 05 5
02
0 0
0 50 100 150 200 250 300 350 400 450 500 550 0 50 100 150 200 250 300 350 400 450 500 550
Flow rate Q in l/min Flow rate Q in l/min

SPVF 80
40 40
35 35
Set pressure pE in bar

Set pressure pE in bar

30 30
25 25
20 20 20
15 15
10 12 10
5 5 05
02
0 0
0 100 200 300 400 500 600 700 800 0 100 200 300 400 500 600 700 800
Flow rate Q in l/min Flow rate Q in l/min

8
Pressure relief valve
SPV/SPVF

Type key

SPV M 10 A 1G 1 A 12 ATEX
1 2 3 4 5 6 7 8 9

1 Product

2 Mounting
Pipeline installation
M Panel mounting

3 Nominal size
10 Qmax 40 l/min

4 Versions
A Standard version NBR
B High temperature version C22/Cu
C FKM version
D Soft iron seal
E GJS housing NBR
F GJS high temperature version C22/Cu
K GJS housing with FKM seal
L GJS housing with FKM seal, ball seat valve

5 Pipe connection
1G Threaded connection G 1/2“

6 Construction code
(Specfied by KRACHT)

7 Type of setting
A Set screw
B Knob

8 Pressure stage
07 0.5 … 7 bar
12 4 … 12 bar
30 10 … 30 bar

9 Explosion protection
ATEX ATEX design

Ordering example: SPV 10 B 1G 1 A 12 Ordering example: SPVM 10 A 1G 1 B 30


> Pressure relief valve, directly spring operated > Pressure relief valve, directly spring operated
> Nominal size 10 (Qmax 40 l/min) > Panel mounting
> High temperature version (… 220 °C) > Nominal size 10 (Qmax 40 l/min),
> Threaded connection G 1/2“ > Standard version
> Pressure setting by set screw > Threaded connection G1/2“
> Pressure setting range 4 … 12 bar > Knob
> Pressure setting range 10…30 bar

9
Pressure relief valve
SPV/SPVF

Dimensions
I SPV 10/SPVM 10
Ordering codes
A A
C B C
SPV 10 E 1G 1 A . SPV 10 D 1G 1 A . SPV 10 E 1G 1 A . ATEX
K F K
L L

Ordering codes
A A A
C C C
SPV 10 E 1G 1 B . SPV M 10 E 1G 1 B . SPV M 10 E 1G 1 A .
K K K
L L L

panel thickness panel thickness

adjustable
stroke

Dimensions in mm Weight SPV: 0.9 kg

10
Pressure relief valve
SPV/SPVF

Type key

SPVF M 25 A 2F 1 A 12 ATEX
1 2 3 4 5 6 7 8 9

1 Product

2 Mounting
Pipeline installation
M Panel mounting (only nominal sizes 20 and 25)

3 Nominal size
20 Qmax 90 l/min
25 Qmax 90 l/min
32 Qmax 450 l/min
40 Qmax 450 l/min
50 Qmax 550 l/min
80 Qmax 800 l/min

4 Versions
A Standard version NBR
B High temperature version up to +220 °C
C FKM version up to +150 °C
D Soft iron seal
E GJS housing NBR
F GJS high temperature version up to +220 °C
G NBR version, lead seal possible
K GJS housing with FKM seal

5 Pipe connection
2F SAE-Flansch 3000 psi
1G Threaded connection G …

6 Construction code
(Specfied by KRACHT)

7 Type of setting
A Set screw
B Knob (on request)

8 Pressure stage
02 0.5 … 2.5 bar
05 2 … 5 bar
07 2 … 7 bar (only nominal sizes 20 … 40)
12 4 … 12 bar
20 10 … 20 bar
25 19 … 25 bar (only nominal sizes 20 … 50)
30 20 … 40 bar (only nominal sizes 20 and 25)
30 15 … 30 bar (only nominal sizes 32 … 40)

9 Explosion protection
ATEX ATEX design

Ordering example: SPVF 80 A1G 1 A 12 Ordering example: SPVF 40 B2F 1 A 20


> Pressure relief valve, directly spring operated > Pressure relief valve, directly spring operated
> Flange version > Flange version
> Nominal size 80 (Qmax 800 l/min) > Nominal size 40 (Qmax 450 l/min)
> Threaded connection G3 > High temperature version (… +220 °C)
> Pressure setting by set screw > SAE-Flansch (3000 psi)
> Pressure setting range 4…12 bar > Pressure setting by set screw
> Pressure setting range 10…20 bar

11
Pressure relief valve
SPV/SPVF

Dimensions
I SPVF
Ordering codes
A A
C C
SPVF . 2F 1 A . SPVF . 1G 1 A .
E E
K K

Ordering codes

B B
SPVF . D 2F 1 A . SPVF . D 1G 1 A .
F F

Dimensions in mm

12
Pressure relief valve
SPV/SPVF

Dimensions
I SPVF ATEX versions
Ordering codes
A A
C C
SPVF . 2F 1 A . ATEX SPVF . 1G 1 A . ATEX
E E
K K

Nom. SAE Thread Weight


size flange R A B C D E F G H K1 K2 K3 L1 L2 L3 M SW1 SW2 SW3 SW4 in kg
20 ¾“ G¾ 47.6 22.2 M10 59 70 24 20 50 160 167 169 210 217 227 50 17 5 46 17 3.0
25 1“ G1 52.4 26.2 M10 59 70 24 20 50 160 167 169 210 217 227 55 17 5 46 17 3.0
32 1¼“ G 1¼ 58.7 30.2 M10 72 79 32 20 65 170 172 174 235 237 247 65 17 5 46 17 5.5
40 1½“ G 1½ 69.9 35.7 M12 83 94 38 20 65 170 172 174 235 237 247 65 17 5 46 17 6.0
50 2“ G2 77.8 42.9 M12 97 102 50.5 20 75 192 209 212 267 284 284 75 19 6 46 19 8.2
80 3“ G3 106.4 61.9 M16 131 135 79 25 110 190 207 208 300 317 315 110 19 6 - 19 18.5

Dimensions in mm

13
Pressure relief valve
SPV/SPVF

Dimensions
I Accessoires welding flange SAE (3000 psi)
Screw
Schraube

O-Ring
O-ring

SAE Screws O-ring max. working Weight


flange A B C D E F G H 10.9 pressure in bar in kg
¾“ 28.0 19.0 47.63 65 22.23 50 36 18 M10 x 35 24.99 x 3.53 350 0.46
1“ 34.0 25.0 52.37 70 26.19 55 38 18 M10 x 35 32.92 x 3.53 315 0.54
1¼“ 42.8 32.0 58.72 79 30.18 68 41 21 M10 x 40 37.69 x 3.53 250 0.78
1½“ 48.6 38.0 69.85 93 35.71 78 44 25 M12 x 45 47.22 x 3.53 200 1.24
2“ 61.0 51.0 77.77 102 42.88 90 45 25 M12 x 45 56.74 x 3.53 200 1.40
3“ 92.0 73.0 106.38 134 61.93 124 50 27 M16 x 50 85.32 x 3.53 138 2.54

Dimensions in mm

14
Pressure relief valve
SPV/SPVF

Notes

15
Valve technology

KRACHT GmbH · Gewerbestrasse 20 · 58791 Werdohl, Germany


Phone +49 2392 935 0 · E-Mail info@kracht.eu · Web www.kracht.eu

SPV-SPVF/EN/04.2024
Errors and technical changes reserved

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