HV 19/33 KV - XLPE INSULATED ALUMINIUM ARMOURED CABLE

GUARENTEED TECHNICAL PARTICULARS OF 33kV SINGLE CORE 300 SQMM, XLPE INSULATED, ARMOURED Aluminium CABLE
Ref. No. HIL/GTP/RR/117646/2024, Dated -12.12.2024 (Rev01)
SI.
Name of the Particulars JPDCL Requirement Bidder’s Offer
No.
1C X 300 19/33 KV
ALUMINIUM CONDUCTOR , XLPE INSULATED ,AL WIRE ARMOURED, HDPE SHEATHING
1 Type of cable Aluminium Conductor ,XLPE Insulated
(A2XWa2Y)
IS: 7098- Part 2, IEC- 60840, IEC-
2 Standard according to which cable has been manufactured and tested As per IS 7098-2/2011
62067
3 Rated Voltage (Uo/U} 19/33(36) kV 19/33 KV
Cable Code A2XWaY
4 Highest System Voltage which the cable can withstand 36 kV 36 KV
0
5 Maximum Conductor temperature for continuous operation 90 C 90 Degree C
0
6.a) Maximum short time conductor temperature with duration 250 C for 1 sec. 250 Degree C
o
Cable should have capability for overload for 130 C for 100 hours in 12 consecuitive months or
6.b) Maximum allowable conductor temp.during overload 95°Cf or 2hours
500 hours in its lifetime.
7 Conductor Details
a No of Cores 1 SINGLE CORE
b Normal Cross-Sectional Area 300 mm² 300 SQMM
c Material and Grade Aluminum of H 4 Grade as per class-2 of to IS 8130 Aluminum of H4 Grade as per class-2 of to IS 8130
d Shape of Conductor Compacted stranded circular STRANDED COMPACTED CIRCULAR SHAPED
e Diameter of Conductor 20 mm (Approx.) 19.80 mm Approx
Approx No. of Strands and Approx Diameter of each Strand before 53(Min.)/2.04
f 36/3.45 (Nos./mm) Before Stranding
Stranding mm(Approx.)
Water swellable powder/yarn/non conducting water blocking tape
Yes Water Blocking conductor
provided
Conducting water swellable tape with 50% overlap over compacted A layer of Semi-Conducting water swellable tape with 50% overlap over compacted conductor
Yes
conductor provided provided
8 Extruded Conductor Screen
a Material Extruded Semi-Conducting compound EXTRUDED SEMI CONDUCTING COMOUND
b Nominal Thickness 0.5 mm (Approx.) 0.5 mm Approx
c Diameter over Conductor screen 26.5.0 mm (Approx.) 22.5 mm Approx
d Designed maximum stress at conductor screen 3.05 kV/mm 2.929
9 Insulation
a Material XLPE XLPE confirming to IS -7098 Pt-2/2011
b Nominal Thickness 8.8mm 8.80 mm Nominal
c Minimum thickness at any point 7.1mm 7.82 mm Min
d Diameter over insulation 37.5mm(Approx) 40.3 mm Approx
e Designed maximum stress 1.90 kV/mm 1.632
f Vulcanization Process
i) Extrusion Method Triple Extrusion Triple Extrusion
ii) Curing Method Dry Curing Dry Curing
iii) Cooling Method Water Cooling Inert Gas
iv) CO/ or VOI Line CCV/VCV line CCV line
10 Extruded Insulation Screen
a Material Extruded Semi-Conducting XLPE Extruded Semi-Conducting XLPE
b Semiconductor XLPE Thickness 1.0 mm (Approx.) 1.0 mm (Approx.)
c Diameter over insulation screen 39.5 mm (Approx.) 42.5 mm Approx
d Strippable/ Bonded Bonded BONDED
11 Conducting Longitudinal Water Sealing
Water Swellable Tape applied with minimum 50%
a Material A layer of Semi-Conducting Water Swellable Tape applied below copper with approx. 50% overlap
overlap
b Thickness 0.3 mm (Approx.) 0.3 mm (Approx.)
12 Metallic Sheath/ Screen (Armour)
Material / Type Copper tape shall be wrapped helically with 100% coverage
Approx. thickness (mm) 0.040 mm (Approx.)
Approx. Copper tape Screen Fault Current 0.257 kA/sec (Each Core)
Conducting Longitudinal Water Sealing
Water Swellable Tape applied with minimum 50%
Material A layer of Semi-Conducting Water Swellable Tape applied over Copper tape with approx. 50% overlap
overlap
Thickness 0.3 mm (Approx.) 0.3 mm (Approx.)
Inner Sheath :
Material. PVC
Type. Type-ST-2 conforming to IS : 5831/84
Extruded or Wrapped Extruded
Thickness (Min.). mm 0.5
12 Metallic Sheath/ Screen (Armour)
Aluminium Wire (Round wire Armour) as per
a Material Single layer of Hard Drawn Aluminium Round Wire as per IS: 8130/2013 & IS: 7098-2/2011
IS:8130
b No. of strands 64 49 Nos. (Approx.)
c Diameter of each Strand (Nom/Min) 2 2.5 mm (Nom.)
d Diameter of Cable after stranding 50 mm (Approx.) Diameter over armour - 51 mm (approx.)
e Armour Fault Current (Approx.) 20.4 KA/Sec.

Full coverage. Armour wires shall be applied as

closely as practicable. Overall gap between
f Coverage armour wires should be less than diameter of Minimum 90%
single wire. Min coverage required 90 % with
supporting calculations

13 Non-Conducting Longitudinal Water Sealing

Water Swellable Tape applied with minimum 50%
a Material A layer of non-Conducting Water Swellable Tape applied over armour with approx. 50% overlap
overlap
b Thickness 0.3 mm (Approx.) 0.3 mm (Approx.)
14 HDPE Outer Sheath
a Type Extruded HDPE Type ST-7 Extruded HDPE Type ST-7 as per IEC 60502-2
b Colour Black Black
c Thickness 2.6 mm (Nominal)/2.11 mm(Min. Spot) Noted & Confirmed
d Conductive Coating over outer sheath Graphite Coating Noted & Confirmed
15 Nominal OVerall Diameter of Cable 51 mm (Approx.) 59.0 mm (Approx.)
16 Nominal Overall Weight of Cable per Metre 5.46 kg/m (Approx) APPROX 3.4 Kg/m
17 Standard Drum Length with Tolerance 500m±5% 500 MTR ± 5%
1180mm(during installation)
18 Minimum BendingRadius allowable during installation 20 X O.D. ( Where O.D. is overall diameter )
944 mm(after laying)

Short Circuit Current Rating of Conductor with maximum conductor

19 28.20 Ka 28.20 kAmp
temperature (90°C) at the commencement of fault 1Sec. Duration

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 HV 19/33 KV - XLPE INSULATED ALUMINIUM ARMOURED CABLE
GUARENTEED TECHNICAL PARTICULARS OF 33kV SINGLE CORE 300 SQMM, XLPE INSULATED, ARMOURED Aluminium CABLE
Ref. No. HIL/GTP/RR/117646/2024, Dated -12.12.2024 (Rev01)
SI.
Name of the Particulars JPDCL Requirement Bidder’s Offer
No.
1C X 300 19/33 KV
Maximum Continuous Current Rating of a Circuit Comprising of 3
20
nos. Single Core Cable laid in trefoil formation at a depth of 1.05 M.

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 HV 19/33 KV - XLPE INSULATED ALUMINIUM ARMOURED CABLE
GUARENTEED TECHNICAL PARTICULARS OF 33kV SINGLE CORE 300 SQMM, XLPE INSULATED, ARMOURED Aluminium CABLE
Ref. No. HIL/GTP/RR/117646/2024, Dated -12.12.2024 (Rev01)
SI.
Name of the Particulars JPDCL Requirement Bidder’s Offer
No.
1C X 300 19/33 KV
a Soil Temperature 30°C 30°C
b Ambient Temperature 40°C 40°C
c Soil Thermal Resistivity 150°C Cm/W 150°C Cm/W
d System of Bonding Solidly earthed at both ends Solidly earthed at both ends
e Laid in ground (at a depth of 1.05 m) 345 A 355 Amp
f Laid in dusts 380 A 307 Amp
g Installed in Air 500 A 515 Amp

Short Time Overload capacity with Duration of cable installed as per

21
conditions mentioned in Item no.23 (2 hours)

a Laid in ground ( at a depth of 1.05 m) 345 A 450 Amp

b Laid in dusts 380 A 389 Amp
c Installed in Air 500 A 630 Amp
22 Maximum AC Resistance at 90°C 0.0782 ohm/km 0.130 ohm/km
Equivalent Star Reactance of a Circuit comprising of 3 Nos. of Single Core
23 0.111 0.129 ohm/km (Approx.)
cable laid in Trefoil Formation
24 Maximum Charging Current per Conductor at Nominal Voltage 1.43 A/Km (at 19kV) 1.50 (Approx.)

Loss in Metallic Screen of a Circuit comprising of 3 nos. of Single Core

25 13.53W/m As per standard
Cable installed in Trefoil Formation as per item no. 21 (Ground

26 Maximum Current in Metallic Screen when the cable is installed 88A As per standard
Derating factor of Cable installed as per Item No.23 under following
27
conditions Ambient Temperature
0
a 35 C As Attached file
0
As per IS: 3961-7/2017
b 45 C As Attached file
Group derating factor of Cable Circuits installed as per Item no. 23 under
28
following conditions
a Laid 100 mm. apart As Attached file
As per IS: 3961-7/2017
b Laid 250 mm. apart As Attached file
Induced voltage in metallic screen when Conductor is carrying 100
29 5 N/A for both end bonding
Amps(V/Km)
Circulating current in metallic screen when conductor is carrying 100
30 34A 36 Amp. (Approx.)
Amps
31 Test Voltages
a Impulse Withstand Voltage at 90°C 170 kVp 170 kVp
b Rated Power Frequency Withstand Voltage (kV) 63 kV for 5 minutes 63 kV for 5 minutes
Yes, Water penetration test on conductor as per
c Water penetration test as per IEC 60502-2 on core Not Applicable
IEC 60502-2
Yes (Physical Abrasion test as per IEC 60229
d Abrasion Test on HDPE Outer sheath as per IEC 60229 Not applicable in IEC 60229
clause 4.1.2.1)
e Recommended Test Voltage after installation Comply with Clause 20 as per IEC 60502-2 Note & Confirmed
32 Details of Drum
a Material and Weight of Drum Wooden or Steel Reel/ 500 kg (Approx.) Non-Returnable Steel Drums
b Weight of Drum with Cable 4500 kg(Gross Weight) (Approx.) As per manufacturer standard
c Flange Diameter of Drum 2150 mm (Approx.) As per manufacturer standard
d Barrel Width of Drum 1100 mm(Approx.) As per manufacturer standard
e Spindle hole Diameter 120 mm (Approx.) As per manufacturer standard
33 Safe Pulling force 5kg/sqmm of CU area. 30 x T( where T is total cross sectional area of cond . In sqmm)
34 Inner sheath
Material PVC Compounded ST-2 Not Applicable
Extruded or Wrapped Extruded Not Applicable
Min. Thickness(in mm) 0.5 Not Applicable
35 Armour
Material Aluminum Wire
Type of Armouring Round wire Armour Refer Clause no. 12
Nominal Diameter in (mm) 2.5
The following details shall be embossed/ Printed on outer sheath at
regular interval not exceeding one metre.
(a) Manufacturer‟s Name or Trade name
(b) Year of Manufacture
36 "MANUFACTURER'S NAME" "19/33 kV" "630 Sqmm (Al) 1 Core" "A2XWa2Y" "Year"
(c) Voltage grade of Cable i.e.19/33kV
(d) CableCodei.e.2XWa2Y
(e) Number of cores & cable sizee.g. 300 Sq mm (Cu) 1 core
630Sqmm(Cu)1core
Sequential length marking shall also be provided on outer sheath by
a YES
inkjet or printing
b Cable shall be supplied in steel drums Non-Returnable Steel Drums

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