i 1000 Automatic Chemiluminescence Analyzer

Service Manual
(Chapter VIII Component Disassembly)

246
 Contents
Chapter VIII Component Disassembly ........................................................................................................................ 248
8.1 Instrument Housing ......................................................................................................................................... 249
8.2 Instrument Housing Components.................................................................................................................. 256
8.3 Gantry Module Components .......................................................................................................................... 259
8.4 Cuvette Auto Loading Module Components ................................................................................................ 268
8.5. Cuvette Transfer Module (Electric Gripper) Components ........................................................................ 279
8.6 Magnetic Separation System Components ................................................................................................. 287
8.7 Pump Station Module Components .............................................................................................................. 300
8.8 Test System Components............................................................................................................................... 307
8.9 Compartment Cover of Reagent Storage Module ...................................................................................... 316
8.10 Reagent Carousel Component of Reagent Storage Module .................................................................. 318
8.11 Components of Body of Reagent Storage Module ................................................................................... 320
8.12 Base of Reagent Storage Module ............................................................................................................... 325
8.13 Reagent Arm Module .................................................................................................................................... 330
8.14 Incubation Module ......................................................................................................................................... 336
8.15 Sampling Transfer Component.................................................................................................................... 344
8.16 Sample Rack Support Component ............................................................................................................. 349
8.17 Substrate Storage Component .................................................................................................................... 352
8.18 Substrate Pump Component ....................................................................................................................... 355
8.19 Power Supply Unit ......................................................................................................................................... 359

247
Chapter VIII Component Disassembly

248
8.1 Instrument Housing
Step 1: Remove the three M3 screws. Remove the top cover of the housing.

Top cover of the housing

Step 2: Remove the three M3 screws and four M6 screws. Remove the right side panel of the housing.

Right side panel of

the housing

249
Step 3: Remove the 19 M3 screws. Remove the left, middle, and right rear panels of the housing.

Left rear panel Middle rear panel Right rear panel

Step 4: Remove the two M3 screws. Remove the upper cover on the left side of the housing.
Upper cover on the left
side of the housing

250
Step 5: Remove the two M3 screws. Remove the front cover on the left side of the housing.
Note: Before removing the front cover on the left side of the housing, disconnect the system indicator line inside.

Front cover on
the left side of
the housing

Step 6: Remove the three M3 screws. Remove the left side panel of the housing.
Note: Before removing the left side panel of the housing, disconnect the cooling fan cable on it.

Left side panel

of the housing

251
Step 7: Remove the four M2.5 screws. Remove both the lower middle panel of the housing and the housing shield.

Lower middle panel

Housing of the housing
shield

Step 8: Remove the four M2.5 screws. Remove the middle panel of the housing.
Middle panel of the housing

252
Step 9: Remove the lower right door of the housing. (No screws need to be removed)

Lower right door

of the housing

253
Step 10: Remove the four M3 screws from the front side of the main panel of the housing and the five M3
screws under the housing indicator. Remove the main panel of the housing.
Note: Before removing the main panel of the housing, disconnect the reagent carousel rotating button line
and three indicator cables on it.

Main panel of
the housing

254
Step 11: The instrument housing is disassembled.

Note 1: Front door of the housing does not need to be removed. To facilitate presenting the internal
structure of the entire system, the front door is not displayed in the figures.
Note 2: You may perform only part of the above steps as required. Steps 4 and 5 must be performed in
sequence. Steps 7 to 9 must be performed in sequence.
Note 3: To assemble the housing, perform the above steps in reversed order.
Note 4: Before instrument disassembly, make sure to cut off the power supply.

255
8.2 Instrument Housing Components
Power Switch Fuse

Power switch

Position Component Component

Inventory No. Function Remarks
SN Name No.
/ AC fuse 140060100005 500060100005 220V input fuse
Assembly and disassembly of fuse: Remove the fuse mounting bracket → Replace the material →
Assemble (in reversed order).
Cooling Fan on the Left Side Panel of the Housing

Cooling fan

256
Position Component Component
Inventory No. Function Remarks
SN Name No.
Fan for the entire Heat dissipation inside
/ 140060900003 500060900003
system the instrument
Assembly and disassembly of cooling fan: Remove the left side panel of the housing (refer to the assembly and
disassembly of the housing) → Remove the four M3 screws that fix the cooling fan → Replace the material →
Assemble (in reversed order).
System Status Indicator Board on the Front Cover on the Left Side of the Housing

Sheet metal for installing System status

the main status indicator indicator board
on the housing

Position Component Component

Inventory No. Function Remarks
SN Name No.
System status
/ 140030140214 500030140214 System status display
indicator board
Assembly and disassembly of system status indicator: Remove the front cover on the left side of the housing
(refer to the assembly and disassembly of the housing) → Remove the two M3 screws and remove the sheet
metal for installing the main status indicator on the housing (blue part as indicated in the figure) → Remove
the two M3 screws that fix the system status indicator board → Replace the material → Assemble (in
reversed order).
Housing Main Panel Components

257
 ③
① ②

Main panel of the housing

Position Component
Component Name Inventory No. Function Remarks
SN No.
Waste compartment Indicate whether waste
① status indicator 140030140015 500030140015 containers are available in
PCB the waste compartment
Sample Indicate whether sample
② compartment status 140030140014 500030140014 racks are available in the
indicator PCB sample compartment
Substrate Indicate whether substrate
③ compartment status 140030140013 500030140013 bottles are available in the
indicator PCB substrate compartment
Button for manually mix
Green non-latching
④ 140060600015 500060600015 magnetic beads in reagent
button switch
bottle
Assembly and disassembly of the main panel of the housing: Remove the main panel of the housing (refer to
the assembly and disassembly of the housing).
Assembly and disassembly of component ①: Remove the two M3 screws that fix the installation sheet metal,
and remove the installation sheet metal → Remove the two M3 screws that fix the PCB of waste compartment
status indicator → Replace the material → Assemble (in reversed order).
Assembly and disassembly of component ②: Remove the two M3 screws that fix the installation sheet metal,
and remove the installation sheet metal → Remove the two M3 screws that fix the PCB of sample compartment
status indicator → Replace the material → Assemble (in reversed order).
Assembly and disassembly of component ③: Remove the two M3 screws that fix the installation sheet metal,
and remove the installation sheet metal → Remove the two M3 screws that fix the PCB of substrate
compartment status indicator → Replace the material → Assemble (in reversed order).
Assembly and disassembly of component ④: Remove the two M3 screws that fix the installation sheet metal,
and remove the installation sheet metal → Remove the plastic nut that fastens the green non-latching button
switch → Replace the material → Assemble (in reversed order).

258
8.3 Gantry Module Components

③ ② ①

⑤
④

259
⑨

260
 ⑪

Position Component Component

Inventory No. Function Remarks
SN Name No.
Driving stepper
i 1000TMC drive
① 140030140331 500030140331 motors of
baseboard
components
Control of the
running of
reagent arm
module,
incubation
module, auto
i 1000 sampling
loading module,
② and reaction main 140030140018 500030140018
reagent storage
control board
module, cuvette
auto loading
module, pump
station module
(reagent needle
cleaning)
i 1000 cleaning Control of the
③ 140030140017 500030140017
and detection main running of

261
 control board magnetic
separation
system, cuvette
transfer, test
system, substrate
pump, substrate
storage, pump
station module
(magnetic
separation
cleaning)
Heat dissipation
④ Cooling fan 140060900003 500060900003 inside the 9S1224M401
instrument
Power control for
the instrument
⑤ Power control PCB 140030140011 500030140011
main control
board
Instrument
Temperature
⑥ 140030140023 500030140023 temperature
control PCB
control
Instrument
Temperature internal HICTS08-05-100-
⑦ 140060800037 500060800037
sensor temperature 3
detection
Control of the
External dilution
⑧ 140030140213 500030140213 transfer to
transfer board
external dilution
Determining
whether the
⑨ Micro switch 140060800066 500060800066 D3M-01K2-3
garbage can is
reset
Determining
Split type optical
whether the
⑩ coupler - receiving 140060800068 500060800068 KB1281-AA22LF
garbage can is
side
full of cuvettes
Determining
Split type optical
whether the
⑪ coupler - emitting 140060800067 500060800067 KB1281-AA12LF
garbage can is
side
full of cuvettes
Disassemble the housing as required by referring to assembly and disassembly of the housing, and then
replace relevant components.
Assembly and disassembly of components ①, ② and ③: Remove the wiring terminal → Remove the M3
screw → Replace the material → Assemble (in reversed order).
262
 i 1000 cleaning and i 1000 sampling and i 1000TMC drive
detection main control reaction main control baseboard
board board

Assembly and disassembly of component ④: Remove the wiring terminal → Remove the four M3 screws →
Replace the material → Assemble (in reversed order).

Cooling fan

Assembly and disassembly of components ⑤ and ⑥: Remove the wiring terminal → Remove the M3 screw
→ Replace the material → Assemble (in reversed order).

263
 Power control PCB

Temperature
control PCB

Assembly and disassembly of component ⑦: Remove the wiring terminal (remove the cable from the
temperature control PCB) → Replace the material → Assemble (in reversed order).

Temperature
control PCB

Temperature
sensor

264
Assembly and disassembly of component ⑧: Remove the wiring terminal and remove the sheet metal for
connector installation (lower blue part as indicated in the figure) → Remove the four M3 screws that fix the
gantry beam (upper blue part as indicated in the figure), and remove the beam → Remove the two M4 screws,
and turn the sheet metal to show the external dilution transfer board → Remove the seven M3 screws →
Replace the material → Assemble (in reversed order).

External dilution
transfer board

Gantry beam

Sheet metal for

connector installation

Assembly and disassembly of component ⑨: Remove the wiring terminal → Remove the three M4 screws
that fix the housing support sheet metal, and remove the support sheet metal → Remove the two M2 screws
→ Replace the material → Assemble (in reversed order).

265
 Housing support Micro switch
sheet metal

Assembly and disassembly of component ⑩: Remove the wiring terminal → Remove the M3 screw →
Replace the material → Assemble (in reversed order).

Split type optical

coupler - receiving
side

266
Assembly and disassembly of component ⑪: Remove the cuvette auto loading module by referring to
assembly and disassembly of the cuvette auto loading module → Remove the wiring terminal → Remove
the M3 screw → Replace the material → Assemble (in reversed order).

Split type optical coupler

- emitting side

267
8.4 Cuvette Auto Loading Module Components

③
⑦

⑧
⑤ ⑨
⑩ ⑨
⑥ ⑪
⑨
⑨

Position Component Component

Inventory No. Function Remarks
SN Name No.
Driving the chain
Chain motor lifting mechanism
① component for 130020300502 200020300502 through motor
auto loading rotation, so as to lift
the cuvette
Determining whether
the number of
Reflective-type
cuvettes in the
② photoelectric 140060800030 500060800030 KR1207
cuvette buffer
sensor
channel exceeds the
upper limit
Photoelectric Determining whether
③ 140060800029 500060800029 KI1235
sensor the slide block is

268
 reset
Permanent Driving the
N20PA14B12-
④ magnet linear 140060300000 200060300000 reciprocating motion
50-001
stepper motor of slide block
Pulley component Driving the cuvette
⑤ of 4-axis dividing 130020300501 130020300501 disc to rotate through
disc motor motor rotation
Transferring the
HTBN212S2M-
⑥ Synchronous belt 140050500011 500050500011 motor rotation to the
100
cuvette disk
Determining whether
Photoelectric
⑦ 140060800029 500060800029 the cuvette disc is KI1235
sensor
reset
Reflective-type Determining whether
⑧ photoelectric 140060800030 500060800030 there is any cuvette KR1207
sensor at the grab position
Determining whether
Reflective-type
there is any cuvette
⑨ photoelectric 140060800030 500060800030 KR1207
at the cuvette
sensor
placement position
Detecting the
Split type optical
remaining number of KB1281-
⑩ coupler - 140060800068 500060800068
cuvettes in the AA22LF
receiving side
cuvette compartment
Detecting the
Split type optical
remaining number of KB1281-
⑪ coupler - emitting 140060800067 500060800067
cuvettes in the AA12LF
side
cuvette compartment
Assembly and disassembly of cuvette auto loading module: Disassemble the housing as required by referring
to assembly and disassembly of the housing → Remove the three M3 screws, and remove the support bar
of the entire system (blue part as indicated in the figure) → Remove the module wiring terminal → Remove
the three M6 screws, and remove the module component → Assemble (in reversed order).

269
Assembly and disassembly of component ①: Remove the wiring terminal → Remove the two M4 screws,
and remove the idler (blue part as indicated in the figure) → Lift the chain, so that the hex key can be inserted
into the jackscrew on the sprocket (when necessary, part of the lifting mechanism can be removed; to facilitate
presenting the structure, chain in the figure is not displayed) → Remove the two M5 jackscrews from the
sprocket (thread adhesive is applied; therefore, you need to properly heat them to facilitate removing), and
remove the sprocket → Remove the four M4 screws → Replace the material → Assemble (in reversed order).
Note: 1) Before installing back the jackscrews onto the sprocket, you need to apply thread adhesive again.
2) Parallel keys are installed in the key groove of the roller shaft, with the short jackscrew aligning with the
parallel key.

Sprocket

270
 Chain motor component for
auto loading

Assembly and disassembly of component ②: Remove the wiring terminal → Remove the M3 screw →
Replace the material → Assemble (in reversed order).

Reflective-type
photoelectric sensor

Assembly and disassembly of component ③: Remove the wiring terminal → Remove the M3 screw →
Replace the material → Assemble (in reversed order).

271
 Photoelectric
sensor

Assembly and disassembly of component ④: Remove the wiring terminal → Turn the motor screw (thread
adhesive is applied; therefore, you need to properly heat them to facilitate removing), and let the thread end
of the screw exit from the connection block → Remove the two M3 screws → Replace the material →
Assemble (in reversed order).
Note: 1) Before installing back the screw into the tapped hole of the connection block, you need to apply
thread adhesive again onto the thread end of the screw. When necessary, clean the tapped hole of the
connection block beforehand.

272
 Permanent
magnet linear
stepper motor

Assembly and disassembly of component ⑤: Remove the wiring terminal → Remove the four M3 screws
→ Remove the synchronous belt from the pulley tooth space → Replace the material → Assemble (in
reversed order).
Note: The synchronous belt tension tooling for 4-Axis dividing disc module is required for synchronous belt
tension in this case.

Synchronous belt
Pulley component tension tooling for
of 4-axis dividing 4-Axis dividing disc
disc motor module

The big positioning hole of

the tooling is in contact
with the motor
synchronous belt
Assembly and disassembly of component ⑥: Remove the wiring terminal → Remove the four M3 screws
273
→ Remove the synchronous belt from the pulley tooth space → Replace the material → Assemble (in
reversed order).
Note: The synchronous belt tension tooling for 4-Axis dividing disc module is required for synchronous belt
tension in this case.

Synchronous belt tension

tooling for 4-Axis dividing
disc module

Synchronous
belt

The big positioning hole of

the tooling is in contact
with the motor
synchronous belt

Assembly and disassembly of component ⑦: Remove the wiring terminal → Remove the two M3 screws,
and remove the photoelectric sensor sheet metal component (blue part as indicated in the figure) → Remove
the M3 screw → Replace the material → Assemble (in reversed order).

274
 Photoelectric
sensor

Assembly and disassembly of component ⑧: Remove the wiring terminal → Remove the two M3 screws,
and remove the photoelectric sensor sheet metal component (blue part as indicated in the figure) → Remove
the M3 screw → Replace the material → Assemble (in reversed order).

Reflective-type
photoelectric
sensor

Assembly and disassembly of component ⑨: Remove the wiring terminal → Remove the M3 screw →

275
Replace the material → Assemble (in reversed order).

Reflective-type
photoelectric sensor

Assembly and disassembly of component ⑩: Remove the wiring terminal → Remove the M3 screw →
Replace the material → Assemble (in reversed order).

276
 Split type optical
coupler - receiving
side

Assembly and disassembly of component ⑪: Remove the wiring terminal → Remove the M3 screw →
Replace the material → Assemble (in reversed order).

277
Split type optical
coupler - emitting
side

278
8.5. Cuvette Transfer Module (Electric Gripper) Components

②
①

④
⑥

Position Component Component

Inventory No. Function Remarks
SN Name No.
① Gripper EOPCB 140030140020 500030140020 Gripper on/off test
Controller gripper
② Stepper motor 140060300003 500060300003 STP-28D1021
on/off
279
 Photoelectric
Photoelectric
③ 140060800028 500060800028 sensor for vertical KI1285
sensor
motor reset
Photoelectric
Photoelectric sensor for
④ 140060800029 500060800029 KI1235
sensor horizontal motor
reset
Rotational motor Driving the gripper
⑤ component for 130020300531 200020300531 to rotate
cuvette transfer horizontally
Driving
Synchronous HTBN224S2M-
⑥ 140050500069 500050500069 synchronous pulley
belt 100
(horizontal)
Vertical motor
Driving the gripper
⑦ component for 130020300532 200020300532
to move vertically
cuvette transfer
Driving
Synchronous
⑧ 140050500070 500050500070 synchronous pulley HTBN400S2M-60
belt
(vertical)
Assembly and disassembly of cuvette transfer module (electric gripper): Remove the cuvette auto loading
module by referring to assembly and disassembly of the cuvette auto loading module → Remove the cuvette
auto loading module by referring to assembly and disassembly of the cuvette auto loading module → Remove
the wiring terminal → Remove the four M4 screws, and remove the module component → Assemble (in
reversed order).

280
 Cuvette transfer module
(electric gripper)

Assembly and disassembly of component ①: Remove the wiring terminal → Remove the two M2.5 screws
→ Replace the material → Assemble (in reversed order).

Gripper EOPCB

Assembly and disassembly of component ②: Remove component ① by referring to assembly and

disassembly of component ① → Remove the two M3 jackscrews from the double-layer cam (thread
adhesive is applied; therefore, you need to properly heat them to facilitate removing), and remove the double-
layer cam → Remove the four M2.5 screws → Replace the material → Assemble (in reversed order). Note:
The gap between the double-layer cam flange and the pendulum bar end face is about 1 mm.

281
 Stepper
motor
Double-layer
cam

Assembly and disassembly of component ③: Remove the wiring terminal → Remove the M3 screw →
Replace the material → Assemble (in reversed order).

Photoelectric
sensor

Assembly and disassembly of component ④: Remove the two M3 screws, remove the photoelectric sensor rack
→ Remove the wiring terminal → Remove the M3 screw → Replace the material → Assemble (in reversed order).

282
 Photoelectric
sensor rack Photoelectric
sensor

Assembly and disassembly of component ⑤: Remove the wiring terminal → Remove the four M3 screws →
Replace the material → Assemble (in reversed order).

Rotational motor
component for
cuvette transfer

283
Assembly and disassembly of component ⑥: Remove component ⑤ by referring to assembly and
disassembly of component ⑤ → Replace the material → Assemble (in reversed order).

Synchronous
belt

Assembly and disassembly of component ⑦: Remove the wiring terminal → Remove the four M3 screws →
Replace the material → Assemble (in reversed order).

284
 Vertical motor
component for
cuvette transfer

Assembly and disassembly of component ⑧: Remove component ⑦ by referring to assembly and

disassembly of component ⑦ → Remove the four M2 screws, remove the belt compression mechanism →
Replace the material → Assemble (in reversed order).

285
Belt compression Synchronous
mechanism belt

286
8.6 Magnetic Separation System Components

⑤ ⑥
⑦
⑧

287
 ⑩

⑫
⑪

Position Component Component

Inventory No. Function Remarks
SN Name No.
Aspirating needle
Suction of waste liquid
① of the magnetic 140020140491 500020140491
from cuvette
separation system
Injection needle of
Injection of cleaning
② the magnetic 140020140489 500020140489
solution into cuvette
separation system
Reset of magnetic
Photoelectric
③ 140060800029 500060800029 separation rotating disk KI1235
sensor
and screw motor
Reflective-type
Determining whether
④ photoelectric 140060800030 500060800030 KR1207
there is any cuvette
sensor
Pulley component
Driving the magnetic
of magnetic
⑤ 130020300505 200020300505 separation rotating disk
separation
to rotate
rotational motor
Transferring the motor
HTBN194S2M-
⑥ Belt 140010400100 500010400100 rotation to the cuvette
100
disk
Mixing proximity Detect the lifting/falling
⑦ 130020200141 200020200141 PF-08LND
sensor component of up mixer
Main body of
Fully mixing liquid in
magnetic
⑧ 130020300536 200020300536 cuvette and separating
separation mixing
magnetic beads
component
Magnetic Upward and downward
14N2115S4-
⑨ separation screw 140060300027 500060300027 movement of
100SMSN-010
motor injection/aspiration
288
 plate of the magnetic
separation system
Temperature Detecting temperature
⑩ sensor component 130020300533 200020300533 of cleaning solution
(no terminal) heater
Pipe heating
Heating up cleaning
component in
⑪ 130020300503 200020300503 solution for magnetic
magnetic
separation
separation system
Temperature Detecting temperature
⑫ sensor component 130020300533 200020300533 of magnetic separation
(no terminal) heat band component
Magnetic
Heating up cuvette in
⑬ separation heat 130020300504 200020300504
band
band component
Assembly and disassembly of magnetic separation system: Disassemble the housing as required by referring
to assembly and disassembly of the housing → Remove the four M3 screws that fix the gantry beam, and
remove the beam (blue part as indicated in the figure) → Remove the wiring terminal and pipe → Remove
the three M4 screws, and remove the module component → Assemble (in reversed order).

Magnetic
separation system

Gantry
beam

Assembly and disassembly of component ①: Remove the M3 screw, and remove the press → Remove the
spring → Replace the material → Assemble (in reversed order).
Note: After replacement, lift the waste suction needle to check whether it can smoothly return to its original position.

289
 Aspirating needle
of the magnetic
separation system

Assembly and disassembly of component ②: Remove the two M3 screws, and remove the pipe fixed block
(blue part as indicated in the figure) → Remove the four M3 screws, and remove the aspiration component
(blue part as indicated in the figure) → Remove the clamp that fixed the injection needle → Replace the
material → Assemble (in reversed order).

Pipe fixed Aspiration

block component

Injection needle of the

magnetic separation
system

290
Assembly and disassembly of component ③: Remove the wiring terminal → Remove the M3 screw →
Replace the material → Assemble (in reversed order).

Photoelectric
sensor

Assembly and disassembly of component ④: Remove the two M3 screws → Replace the material →
Assemble (in reversed order).
Note: The sensor detection side needs to face inward.

291
 Reflective-type
photoelectric
sensor

Assembly and disassembly of component ⑤: Remove the wiring terminal → Remove the four M3 screws,
and remove the synchronous belt from the pulley tooth space → Remove the rack sheet metal motor
component (blue part as indicated in the figure) → Remove the four M3 screws → Replace the material →
Assemble (in reversed order).

Pulley component of
magnetic separation
rotational motor

292
Assembly and disassembly of component ⑥: Remove component ⑤ by referring to assembly and
disassembly of component ⑤ → Replace the material → Assemble (in reversed order).

Belt

Assembly and disassembly of component ⑦: Remove the wiring terminal (press needs to be released for
shared terminal) → Remove the M3 screw → Replace the material → Assemble (in reversed order).
Note: The crosshair side of the proximity sensor needs to face the test disc.

293
 Mixing proximity
sensor
component

Assembly and disassembly of component ⑧: Remove two proximity sensors by referring to assembly and
disassembly of component ⑦ → Remove the wiring terminal → Remove the two M3 screws → Replace the
material → Assemble (in reversed order).

294
 Main body of
magnetic
separation mixing
component

Assembly and disassembly of component ⑨: Remove the wiring terminal → Remove the M4 nut (thread
adhesive is applied; therefore, you need to properly heat it to facilitate removing), and let the motor screw
exit from the lifting board → Remove the four M3 screws → Replace the material → Assemble (in reversed
order).
Note: Before installing back the M4 nut, you need to apply thread adhesive again onto the thread end of the
screw.

295
 Main body of
magnetic
separation mixing
component

Assembly and disassembly of component ⑩: Remove the aspiration component by referring to the first two
steps of the assembly and disassembly of component ② → Remove the wiring terminal → Remove the two
M3 screws, and remove the upper heat shield cover (blue part as indicated in the figure) → Replace the
material → Assemble (in reversed order).
Note: Apply proper amount of thermal paste in the sensor installation hole.

Upper heat
shield cover

Temperature
sensor
component

Assembly and disassembly of component ⑪: Remove the aspiration component by referring to the first
two steps of the assembly and disassembly of component ② → Remove the wiring terminal and pipe →
Remove the two M3 screws, and remove the pipe heater (blue part as indicated in the figure) → Remove
the two M3 screws, and remove the upper heat shield cover (blue part as indicated in the figure) →
Replace the material → Assemble (in reversed order).
Note: 1) Apply proper amount of thermal paste onto the temperature switch. 2) Thoroughly remove the

296
residue adhesive generated by the original heating belt, before pasting the new heating belt.

Lower heat
shield cover

Pipe heater

Pipe heating
component in
magnetic separation
system

Assembly and disassembly of component ⑫: Remove the aspiration component by referring to the first
two steps of the assembly and disassembly of component ② → Remove the two M3 screws, and remove
the pipe fixed block (blue part as indicated in the figure) → Remove the four M3 screws, and remove the
injection component (blue part as indicated in the figure) → Remove the three M3 screws. and remove the
seal enclosure (blue part as indicated in the figure) → Remove the M3 screw, and remove the rotating disk
(blue part as indicated in the figure) → Remove the three M3 screws, and remove the heat exchange
component (blue part as indicated in the figure) Replace the material → Assemble (in reversed order).
Note: 1) The positioning tooling for magnetic separation system is required for seal enclosure installation in
this case. 2) Apply proper amount of thermal paste in the sensor installation hole.

297
 Injection
component

Seal
enclosure Rotating disk

Temperature
sensor component

Heat band
component

Assembly and disassembly of component ⑬: Remove the heat band component by referring to the first six
steps of the assembly and disassembly of component ⑫ → Remove the wiring terminal → Remove the
three M3 screws, and remove the heat shield cover (blue part as indicated in the figure) → Replace the
material → Assemble (in reversed order).
Note: 1) The positioning tooling for magnetic separation system is required for seal enclosure installation in

298
this case. 2) Apply proper amount of thermal paste onto the temperature switch. 3) Reattach the insulation
tape. Nick on the inner ring of the heat band does not need to be attached with insulation tape.

Heat shield
cover Nick on the inner
ring of the heat
band

Magnetic
separation heat
band component

299
8.7 Pump Station Module Components

⑤
①

②
⑦

③
⑨

④ ⑧

Position Component Component Inventory

Function Remarks
SN Name No. No.
Waste liquid suction for
Peristaltic pump for
① 130020300524 200020300524 magnetic separation 304MC
waste liquid pumping
system
Plunger pump
FLX-EAV-3-B1S-
② component for 130020300527 200020300527 Reagent/sample filling
C11-TE
reagent filling
Diener precision Washing the outer exterior
③ 140060400021 500060400021 PM0389
pump of needle
④ Membrane pump 140060400024 500060400024 Washing the outer exterior 53009021
300
 of needle / Pumping waste
liquid from the test system
2-way solenoid valve Fluidics open/close of
LLVM100-04-
⑤ component for waste 130020300523 200020300523 waste liquid suction for
DNX4561
liquid pumping magnetic separation
Quadruple 3-way Fluidics open/close of
LLVM105R-04-
⑥ solenoid valve 130020300526 200020300526 injection for magnetic
DNX2707
component separation system
Cleaning solution injection
Fluidics quadruple 5626-34/33NC1-
⑦ 130020300528 200020300528 of magnetic separation
syringe component 653
system
Valve for switch 266688 6628-T-
between purified Switch between purified 03,0-AA-PK-
⑧ 130020300525 200020300525
water and cleaning water and cleaning solution DA21-024/DC-05-
solution R0
Membrane pump for
condensed water Condensed water pumping
⑨ 130020300537 200020300537 7121-62-ELN
pumping of reagent of reagent compartment
compartment
Assembly and disassembly of pump station: Remove the cuvette auto loading module by referring to
assembly and disassembly of the cuvette auto loading module. Removal of the entire housing is not
necessary.
Assembly and disassembly of component ①: Remove the wiring terminal and pipe (do not disconnect the
pipe connector; instead, open the pipe clip of the peristaltic pump and take out the stuck pipe) → Remove
the four M4 screws → Replace the material → Assemble (in reversed order).

Peristaltic pump for

waste liquid pumping

Assembly and disassembly of component ②: Remove the wiring terminal and pipe → Remove the three M3
screws, and remove the installation sheet metal and the entire plunger pump component (blue part as
indicated in the figure) → Remove the three M3 screws → Replace the material → Assemble (in reversed
301
order).
Note: Remember to install the sealing gasket and conical washer for the liquid outlet end of the plunger
pump.

Plunger pump
Sealing gasket Conical washer is component for
is required required reagent filling

Assembly and disassembly of component ③: Remove the wiring terminal and pipe → Remove the two M4
screws, and remove the insulating washer and the entire precision pump (blue part as indicated in the figure)
→ Remove the two M4 screws → Replace the material → Assemble (in reversed order).
Note: 1) Remember to install the sealing gasket and conical washer for the liquid outlet end of the plunger
pump. 2) The arrow on the precision pump needs to point upward.

Conical washer is
required

Arrow points Sealing gasket

upward is required
Diener
precision pump

Assembly and disassembly of components ④ and ⑨: Remove the wiring terminal and pipe → Replace
the material → Assemble (in reversed order).

302
 Membrane
pump Membrane pump for
condensed water pumping of
reagent compartment

Assembly and disassembly of component ⑤: Remove the wiring terminal and pipe → Remove the four M3
screws → Replace the material → Assemble (in reversed order).
Note: Remember to install the eight sealing gaskets.

303
 2-way solenoid valve
component for waste
liquid pumping

Assembly and disassembly of component ⑥: Remove the wiring terminal and pipe → Remove the four M3
screws → Replace the material → Assemble (in reversed order).
Note: Remember to install the nine sealing gaskets.

Quadruple 3-way
solenoid valve
component

Assembly and disassembly of component ⑦: Remove the wiring terminal and pipe → Remove the four M3

304
screws, and remove the gantry beam (blue part as indicated in the figure) → Remove the four M3 screws,
and remove the waterproof film (blue part as indicated in the figure) → Remove the four M3 screws →
Replace the material → Assemble (in reversed order).
Note: Remember to install the four sealing gaskets.

Waterpro
of film

Gantry
beam

Fluidics quadruple
syringe component

Assembly and disassembly of component ⑧: Remove the wiring terminal and pipe → Remove the two M3

305
screws → Replace the material → Assemble (in reversed order).

Valve for switch

between purified
water and cleaning
solution

306
8.8 Test System Components

①
④

⑤
③

⑦
⑨

⑩ ⑦

⑦
⑫
307
⑦
Position Component Component
Inventory No. Function Remarks
SN Name No.
Substrate heating
130020300057 200020300057 Substrate heating
① component
Temperature Substrate
sensor 130020200139 200020200139 temperature
②
component detection
Check whether the
Photoelectric
140060800029 500060800029 system rotating disk KI1235
③ sensor
motor is reset
Check whether the
Photoelectric
140060800029 500060800029 system waste liquid KI1235
④ sensor
needle rack is reset
Waste liquid
Waste liquid
suction needle of 140020140507 500020140507
⑤ pumping
test system
CAN bus
140060800039 500060800039 Photon counting
⑥ counting unit
Driving the waste
Test system liquid suction needle
130020300535 200020300535 43H4Q-05-A15
⑦ screw motor of the test system to
move vertically
Driving synchronous HTUN300S3M-
Synchronous belt 140050500074 500050500074
⑧ pulley 60
Driving the system
Stepper motor 140060300023 500060300023 MS17HD2P4150
⑨ rotating disk to rotate
Reflective-type
photoelectric 140060800030 500060800030 Cuvette test KR1207
⑩
sensor
Mixing proximity Detecting the
⑪ sensor 130020200141 200020200141 lifting/falling of up
component mixer
Main body of
⑫ substrate mixing 130020300534 200020300534 Substrate mixing
component
Assembly and disassembly of test system: Disassemble the housing as required by referring to assembly
and disassembly of the housing → Remove the wiring terminal and pipe → Remove the four M4 screws, and
remove the module component → Assemble (in reversed order).
Note: Remember to install the conical washer when connecting the substrate heating pipe and substrate
pump two-way valve.

308
 Test system

Conical washer is Conical washer is

required required

Assembly and disassembly of component ①: Remove the wiring terminal and pipe → Remove the seven M3

screws → Replace the material → Assemble (in reversed order).

309
 Substrate heating
component

Assembly and disassembly of component ②: Remove the wiring terminal → Remove the two M3 screws,

and remove the heating cover (blue part as indicated in the figure) → Replace the material → Assemble (in
reversed
Note: Apply
order).
proper amount of thermal paste in the sensor installation hole.

Heating cover Temperature sensor

component

310
Assembly and disassembly of component ③: Remove the wiring terminal → Remove the two M3 screws,

and remove the photoelectric sensor press (blue part as indicated in the figure) → Replace the material →
Assemble (in reversed order).
Photoelectric Photoelectric
sensor press sensor

Assembly and disassembly of component ④: Remove the wiring terminal → Remove the M3 screw →

Replace the material → Assemble (in reversed order).

Photoelectric
sensor

Assembly and disassembly of component ⑤: Remove the waste pipe → Remove the M3 screw, and

remove the waste liquid needle press (blue part as indicated in the figure) → Remove the waste liquid
needleAfter
Note: and replacement,
the spring → Replace
lift the waste
the material
liquid needle
→ Assemble
to check
(inwhether
reversedit order).
can smoothly return to its original
position.

311
 Waste liquid Waste liquid
needle press suction needle of
test system

Assembly and disassembly of component ⑥: Remove the wiring terminal → Remove the four M3 screws →

Replace the material → Assemble (in reversed order).

CAN bus counting

unit

Assembly and disassembly of component ⑦: Remove the wiring terminal and pipe → Remove component

⑤ by referring to the assembly and disassembly of component ⑤ → Remove the two M3 screws, and remove

the waste liquid needle pipeline rack (blue part as indicated in the figure) → Remove the M4 nut (thread
adhesive is applied to the thread end of the motor screw; therefore, you need to properly heat it to facilitate
removing, also make sure that the waste liquid needle rack is not turned during the removing of nut →
Remove the M3 jackscrew (thread adhesive is applied; therefore, you need to properly heat it to facilitate
removing),
Note: 1) After
andreplacement,
remove the waste
lift the liquid
wasteneedle
liquid needle
rack (blue
to check
part aswhether
indicated
it can
in the
smoothly
figure) →
return
Remove
to its the
original
four
M3 screws
position. 2) →
Reapply
Replace
thread
the material
adhesive→toAssemble
the thread(inend
reversed
of the screw
order).and the jackscrew.

312
 Waste liquid needle
pipeline rack

Waste liquid Test system screw

needle rack motor

Assembly and disassembly of component ⑧: Remove the four M3 screws → Replace the material →

Assemble (in reversed order).

Synchronous
belt

Assembly and disassembly of component ⑨: Remove the synchronous belt from the pulley tooth space by

referring to assembly and disassembly of component ⑧ → Remove the wiring terminal → Remove the M3

jackscrew (thread adhesive is applied; therefore, you need to properly heat it to facilitate removing), and
remove the synchronous pulley (blue part as indicated in the figure) → Replace the material → Assemble (in
313
reversed order).
Note: After replacement, reapply thread adhesive onto the jackscrew.

Synchronous
Stepper
pulley
motor

Assembly and disassembly of component ⑩: Remove the wiring terminal → Remove the M3 screw, and

remove the photoelectric sensor press (blue part as indicated in the figure) → Replace the material →
Assemble (in reversed order).

Photoelectric Reflective-type
sensor press photoelectric
sensor

Assembly and disassembly of component ⑪: Remove the wiring terminal → Remove the two M3 screws,
and remove the main body of substrate mixing component (blue part as indicated in the figure) → Remove
the M3 screw → Replace the material → Assemble (in reversed order).
Note: The crosshair side of the proximity sensor needs to face the test disc.

314
 Mixing proximity
Main body of substrate
sensor component
mixing component

Assembly and disassembly of component ⑫: Remove the wiring terminal → Remove the two M3 screws,
and remove the main body of substrate mixing component (blue part as indicated in the figure) → Remove
the two M3 screws, and remove the two mixing proximity sensor components → Replace the material →
Assemble (in reversed order).
Note: The crosshair side of the proximity sensor needs to face the test disc.

Main body of substrate Mixing proximity

mixing component sensor component

315
8.9 Compartment Cover of Reagent Storage Module
Compartment Cover of Reagent Storage Module

Position Component Component Inventory

Function Remarks
SN Name No. No.
Magnetic sensor Compartment close Sensor signal:
130020300518 200020300518
① component detection SB54
Reflective-type
Photoelectric
photoelectric 140060800030 500060800030 Reagent kit scanning
② signal: SB56
sensor
Replacement Procedure
Assembly and disassembly of the component: Disassemble the housing as required by referring to assembly
and disassembly of the housing → Remove the wiring terminal, and remove the two decorative covers →
Remove the four M3 screws → Remove the component → Assemble (in reversed order).

316
 Decora
tive
cover

Assembly and disassembly of component ①: Remove the wiring terminal → Remove the M3 screw →

Note: When
Replace the material
inserting→the
Assemble
cable into
(in reversed
the photoelectric
order). sensor, apply hot melt adhesive to the
connector to avoid condensed water from entering.

Assembly and disassembly of component ②: Remove the three M3 screws → Cut the insulation tape as

required from the place as indicated in blue in the figure, and remove the material → Replace the material
→ Assemble (in reversed order).
Note: During assembly, the test side of component ② needs to face the groove bottom of the

compartment cover.

Positioning pin

317
8.10 Reagent Carousel Component of Reagent Storage Module
Reagent Carousel Component of Reagent Storage Module

Position Component Component

Inventory No. Function Remarks
SN Name No.
Magnetic beads Magnetic beads
130020300507 200020300507 /
① mixing component mixing
Replacement Procedure
Assembly and disassembly of the component: Disassemble the housing as required by referring to assembly
and disassembly of the housing → Remove the wiring terminal, and remove the two decorative covers →
Remove the four M3 screws → Remove the three M3 screws → Remove the three copper studs and the
three M3 screws → Remove the component → Assemble (in reversed order).
Note: During installation of the upper lid of the reagent kit, be sure to insert the locating shaft into
the corresponding hole on the reagent carousel, and make sure that the circumference of the reagent
kit upper lid matches the reagent carousel.

318
 Decora
tive
cover

A small amount of thread adhesive is

required for screw installation

Assembly and disassembly of component ①: Remove the M3 screw → Replace the material → Assemble

(in reversed
Note: The small
order).
gears must be installed in place and match with the big gear.

319
8.11 Components of Body of Reagent Storage Module

① ③

Position Component Component

Inventory No. Function Remarks
SN Name No.
Temperature Reagent
sensor 130020200139 200020200139 compartment
①
component temperature detection
Reagent
compartment Reagent
130020300520 200020300520
② cooling compartment cooling
component
RF card reader Reagent kit RF card
130020300519 200020300519
③ component read/write
Assembly and disassembly of body of reagent storage module: Remove the compartment cover of the
reagent storage module and the reagent carousel component of reagent storage module by referring to their
assembly and disassembly procedures → Remove the wiring terminal and pipe → Remove the two panel
supports (blue part as indicated in the figure) → Remove the three M3 screws, and remove the rotation disk
compression mechanism (blue part as indicated in the figure) → Remove the four M4 resin screws, and
remove the module component → Assemble (in reversed order).
Note: During assembly, remember to install the sealing gasket and bakelite rim.

320
 Rotation disk
compression
Panel
Panel mechanism
support
support

Components of body of
reagent storage module

Assembly and disassembly of component ①: Remove the wiring terminal → Cut part of the insulation tape

→ Replace
Note: 1) Apply
theproper
material
amount
→ Assemble
of thermal
(in paste
reversed
in the
order).
sensor installation hole. 2) Reattach the insulation tape

321
to cover the cut part.

Temperature sensor
component

Assembly and disassembly of component ②: Remove the wiring terminal → Remove the four stopper bolts,

Note:remove
and 1) Clean
thethe
heat
residue
sink →thermal
Replace
paste.
the material
Then, evenly
→ Assemble
apply thermal
(in reversed
paste on
order).
both sides of the Peltier and
on the side with text of the temperature switch. 2) The side with text of the temperature switch needs to face
the heat sink.

Heat sink

322
 Reagent
compartment cooling
component

Assembly and disassembly of component ③: Remove the wiring terminal → Cut part of the insulation tape

(part in red circle in the figure) → Remove the four M3 screws, and remove the RF card shield cover (blue
part as indicated in the figure) → Remove the four M3 screws → Replace the material → Assemble (in
reversed
Note: 1) During
order).installation, the side of the RF card with components needs to face the external side of the
compartment. 2) The end of the RF card shield cover with a gap needs to be placed in the RF card cable
outlet direction. 3) Reattach the insulation tape to cover the cut part.

Insulation tape

323
RF card shield
cover

RF card reader
component

324
8.12 Base of Reagent Storage Module

Position Component Component

Inventory No. Function Remarks
SN Name No.
Check whether the
Photoelectric
140060800029 500060800029 reagent rotational KI1235
① sensor
motor is reset
Fan for power
supply
130020300517 200020300517 Compartment cooling
② unit/reagent
compartment
Pulley component 130020300506 200020300506 Driving the reagent to
③
325
 of reagent rotate
carousel vertical
motor
Driving synchronous
Synchronous belt 140050500000 500050500000 150S3M741G
④ pulley
Assembly and disassembly of base of reagent storage module: Remove the compartment cover of the
reagent storage module, the reagent carousel component of reagent storage module, and the body of reagent
storage module by referring to their assembly and disassembly procedures → Remove the wiring terminal
and pipe → Remove the six M4 screws, and remove the module component → Assemble (in reversed order).
Note: During assembly, pay attention not to press the cables.

Base of reagent
storage module

Assembly and disassembly of component ①: Remove the wiring terminal → Remove the M3 screw →

Replace the material → Assemble (in reversed order).

326
 Photoelectric
sensor

Assembly and disassembly of component ②: Remove the wiring terminal → Remove the four M3 screws →

Replace the material → Assemble (in reversed order).

Fan for power

supply unit/reagent
compartment

Assembly and disassembly of component ③: Remove the wiring terminal → Remove the two M4 screws →

Replace the material → Assemble (in reversed order).

327
 Pulley component
of reagent carousel
vertical motor

Assembly and disassembly of component ④: Remove the synchronous belt from the pulley tooth space by

referring to assembly and disassembly of component ③ → Replace the material → Assemble (in reversed

order).

328
Synchronous
belt

329
8.13 Reagent Arm Module
Reagent Arm Module
Details of place A

④
⑨
②
⑨

③ ①
⑧ ⑥
A

○1 ⑦

Position Component Component Inventory

Function Remarks
SN Name No. No.
Pulley component
Horizontal movement
of reagent arm 130020300510 200020300510 ID node: MB01
① of reagent needle
horizontal motor
Horizontal movement HTBN1170S3M-
Synchronous belt 140050500007 500050500007
② of synchronous pulley 100
KI1235
Photoelectric Reset
140060800029 500060800029 Horizontal motor reset
③ sensor photoelectric
signal: SB24
Pulley component
Vertical movement of
of reagent arm 130020300511 200020300511 ID node: MB00
④ reagent needle
vertical motor
Driving synchronous HTBN448S2M-
Synchronous belt 140050500008 500050500008
⑤ pulley vertically 60
Cruor sensor PCB 140030140294 500030140294 Cruor test /
⑥
Reagent needle
component of Sampling, reagent
130020300522 200020300522 /
⑦ reagent adding filling
system

330
 Liquid/cruor
140030140293 500030140293 Liquid level detection /
⑧ detection PCB
KI1235
Photoelectric Reset
140060800029 500060800029 Vertical motor reset
⑨ sensor photoelectric
signal: SB23
Replacement Procedure
Assembly and disassembly of the component: Disassemble the housing as required by referring to assembly
and disassembly of the housing → Remove the wiring terminal and pipe → Remove the four M4 screws and
one M4 ground screw → Remove the module component → Assemble (in reversed order).

Positioning pin

Assembly and disassembly of component ①: Remove the wiring terminal → Remove the four M4 screws

→ Replace the material → Assemble (in reversed order).

331
Assembly and disassembly of component ②: Refer to the assembly and disassembly of component ① →

Remove the two M3 screws → Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ③: Remove the wiring terminal → Remove the M3 screw →

Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ④: Remove the wiring terminal → Remove the four M3 screws

→ Replace the material → Assemble (in reversed order).

332
Assembly and disassembly of component ⑤: Refer to the assembly and disassembly of component ④ →

Remove the two M3 screws → Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ⑥: Remove the wiring terminal and pipe → Remove the four M3

screws/remove the blue part → Remove the four M2 screws/remove the blue part → Replace the material
→ Assemble
Note: Remember
(in reversed
to installorder).
the O ring and shaft sleeve during assembly.

333
Assembly and disassembly of component ⑦: Remove the wiring terminal and pipe → Remove the two M3

screws/remove the blue part → Remove the stopper bolt (male thread) and spring → Replace the material
→ Assemble (in reversed order).
Note: During assembly, protect component ⑦ and avoid collision, bend and scratch.

Assembly and disassembly of component ⑧: Remove the wiring terminal → Remove the three M2 screws

→ Replace the material → Assemble (in reversed order).

334
Assembly and disassembly of component ⑨: Remove the wiring terminal → Remove the two M3 screws →

Remove the M3 screw → Replace the material → Assemble (in reversed order).

335
8.14 Incubation Module
Incubation Module

⑨ ⑪
⑫
⑨
⑦ ⑨
⑨
⑬ ⑨
⑥

① ⑦
⑧
④
⑤
阿
阿
② ③

Position Component Component Inventory

Function Remarks
SN Name No. No.
Pulley component of
Driving the incubator to
① incubator rotational 130020300513 200020300513 ID node: MB07
rotate
motor
HTBN432S3M-
② Synchronous belt 140050500001 500060800029 Driving synchronous pulley
100
KI1235
Reset
③ Photoelectric sensor 140060800029 500060800029 Incubator reset
photoelectric
signal: SB30
Main body of
Mixing in cuvette of the
④ incubation mixing 130020300512 200020300512 ID node: DCM07
inner ring
component
Mixing proximity Detection of the falling of Photoelectric
⑤ 130020300529 200020300529
sensor component up mixer of the inner ring signal: SB42
Mixing proximity
Detection of the lifting of Photoelectric
⑥ sensor component 130020300529 200020300529
up mixer of the inner ring signal: SB41
Long

336
 Main body of
Mixing in cuvette of the
⑦ incubation mixing 130020300512 200020300512 ID node: DCM08
outer ring
component
Mixing proximity
Detection of the falling of Photoelectric
⑧ sensor component 130020300529 200020300529
up mixer of the outer ring signal: SB51
Long
Mixing proximity
Detection of the lifting of Photoelectric
⑨ sensor component 130020300529 200020300529
up mixer of the outer ring signal: SB50
Long
KR1207
Reflective-type Test on cuvette of the inner
⑩ 140060800030 500060800030 Photoelectric
photoelectric sensor ring
signal: SA56
KR1207
Reflective-type Test on cuvette of the outer
⑪ 140060800030 500060800030 Photoelectric
photoelectric sensor ring
signal: SA57
Temperature sensor Incubation tank
⑫ 130020200139 200020200139 ID node: ST4
component temperature detection
Incubation tank
⑬ 130020300530 130020300530 Incubation tank heating ID node: T4
heating component
Replacement Procedure
Assembly and disassembly of the component: Disassemble the housing as required by referring to assembly
and disassembly of the housing → Remove the wiring terminal and pipe → Remove the eight M4 screws
and one M3 ground screw → Remove the module component → Assemble (in reversed order).
Note: During assembly, the support needs to be put through the positioning hole on the incubation module
support sheet metal.

337
Assembly and disassembly of component ①: Remove the wiring terminal → Remove the eight M3 screws

→ Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ②: Refer to the assembly and disassembly of component ① →

Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ③: Remove the wiring terminal → Remove the M3 screw →

Replace the material → Assemble (in reversed order).

338
Assembly and disassembly of component ④: Remove the wiring terminal → Remove the two M4

screws/remove the blue part → Remove the two M3 screws, and remove the two proximity sensors →
Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ⑤: Remove cables of the terminal → Remove the M3 screw →

Replace the material → Assemble (in reversed order).

339
Assembly and disassembly of component ⑥: Remove the wiring terminal → Remove the two M4

screws/remove the blue part → Remove cables of the terminal → Remove the M3 screw → Replace the
material → Assemble (in reversed order).

Assembly and disassembly of component ⑦: Remove the wiring terminal → Remove the two M4

screws/remove the blue part → Remove the four M3 screws, and remove the two proximity sensors and
blockers → Replace the material → Assemble (in reversed order).

340
Assembly and disassembly of component ⑧: Remove cables of the terminal → Remove the M3 screw →

Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ⑨: Remove the wiring terminal → Remove the two M4

screws/remove the blue part → Remove cables of the terminal → Remove the M3 screw → Replace the
material → Assemble (in reversed order).

Assembly and disassembly of component ⑩: Remove the four M3 screws/remove the blue part → Remove

the wiring
Note: During
terminal
assembly,
→ Remove
make sure
the M3
thatscrew
the optoelectronic
→ Replace the sensing
material
side
→faces
Assemble
the center
(in reversed
of the round
order).
hole.

341
Assembly and disassembly of component ⑪: Refer to the assembly and disassembly of component ⑩ →

Replace
Note: During
the material
assembly,
→ make
Assemble
sure (in
thatreversed
the optoelectronic
order). sensing side faces the center of the round hole.

Assembly and disassembly of component ⑫: Remove the wiring terminal → Cut the insulation tape as
required from the place as indicated in blue in the figure, and remove the material → Replace the material
→ Assemble (in reversed order).
Note: Apply proper amount of thermal paste in the corresponding hole during assembly.

342
Assembly and disassembly of component ⑬: Remove the wiring terminal → Remove the four M3
screws/remove the blue part → Remove the four M4 screws/remove the blue part → Remove the three M4
screws/remove the blue part → Remove the blue part from the incubation tank → Replace the material →
Assemble (in reversed order).
Note: During assembly, apply proper amount of thermal paste on the surface of the temperature switch that
is near to the incubation tank. The side with text needs to face downward.

343
8.15 Sampling Transfer Component
Sampling Transfer Component

⑥
⑨
⑤ ⑦
⑨
④

② ⑧
①

Position Component Component Inventory

Function Remarks
SN Name No. No.
Pulley component Movement of sample
of sampling X-axis 130020300508 200020300508 rack support sheet ID node: MB04
①
motor metal along the X axis
Driving X-axis HTUN486S2M-
Synchronous belt 140050500004 500050500004
② synchronous pulley 60
Pulley component
Gripper movement
of sampling Y-axis 130020300509 200020300509 ID node: MB03
③ along the X axis
motor
Driving Y-axis CLEAN 60-
Synchronous belt 140050500009 500050500009
④ synchronous pulley S2M-950
Sampling barcode Sample rack barcode
130020300521 200020300521 ID node: UB1
⑤ reader scanning
Check for existence of
Sample test 50 Photoelectric
140030140022 sample tube in the
⑥ EOPCB 0030140022 signal: SB43
sample rack
Check for existence of
Sample test Photoelectric
140030140022 500030140022 sample tube in the
⑦ EOPCB signal: SB57
sample rack
KI1285
Photoelectric Reset
140060800028 500060800028 X-axis motor reset
⑧ sensor photoelectric
signal: SB27

344
 KI1235
Photoelectric Reset
140060800029 500060800029 Y-axis motor reset
⑨ sensor photoelectric
signal: SB26
Replacement Procedure
Assembly and disassembly of the component: Disassemble the housing as required by referring to assembly
and disassembly of the housing → Remove the wiring terminal → Remove the seven M4 screws → Remove
the component → Assemble (in reversed order).

Positioning pin

Assembly and disassembly of component ①: Remove the wiring terminal → Remove the four M3

screws/remove the blue part → Remove the four M3 screws/remove the blue part → Replace the material
→ Assemble (in reversed order).

345
Assembly and disassembly of component ②: Refer to the assembly and disassembly of component ① →

Remove the two M3 screws → Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ③: Remove the wiring terminal → Remove the four M3

screws/remove the blue part → Remove the four M3 screws/remove the blue part → Replace the material
→ Assemble (in reversed order).

Assembly and disassembly of component ④: Refer to the assembly and disassembly of component ③ →

Remove the two M3 screws and the two M4 screws/remove the blue part → Replace the material →
Assemble (in reversed order).

346
Assembly and disassembly of component ⑤: Remove the wiring terminal → Remove the two M3 screws →

Replace
Note: During
the material
assembly,
→ remove
Assemble
the(in
plastic
reversed
film under
order).the reader beforehand to let the tapped hole exposed.

Assembly and disassembly of component ⑥: Remove the wiring terminal → Remove the two M3 screws →

Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ⑦: Refer to the assembly and disassembly of component ⑥ →

Replace the material → Assemble (in reversed order).

347
Assembly and disassembly of component ⑧: Remove the wiring terminal → Remove the M3 screw →

Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ⑨: Refer to the assembly and disassembly of component ⑧ →

Replace the material → Assemble (in reversed order).

348
8.16 Sample Rack Support Component
Sample Rack Support Component

①
⑥ ⑤ ④ ③ ②
Position Component Component
Inventory No. Function Remarks
SN Name No.
Loading module
Sample rack channel
unlock 130020300006 200020300006 /
① unlocking
component
Sample rack Photoelectric
Micro switch 1 140060800066 500060800066
② detection signal: SB44
Sample rack Photoelectric
Micro switch 2 140060800066 500060800066
③ detection signal: SB45
Sample rack Photoelectric
Micro switch 3 140060800066 500060800066
④ detection signal: SB46
Sample rack Photoelectric
Micro switch 4 140060800066 500060800066
⑤ detection signal: SB47
Sample rack Photoelectric
Micro switch 5 140060800066 500060800066
⑥ detection signal: SB48
Replacement Procedure
Assembly and disassembly of the component: Disassemble the housing as required by referring to assembly
and disassembly of the housing → Remove the wiring terminal → Remove the four M4 screws → Remove
the component → Assemble (in reversed order).
Note: Before assembly, move the loading channel of the loading transfer component to the left end (near the
cleaning tank).

349
Assembly and disassembly of component ①: Remove the two M4 screws → Replace the material →

Assemble (in reversed order).

Assembly and disassembly of component ②: Remove the wiring terminal → Remove the two M3

screws/remove the blue part → Remove the two M2 screws → Replace the material → Assemble (in reversed
order).

350
Assembly and disassembly of components ③, ④, ⑤, and ⑥: Refer to the assembly and disassembly of

component ② → Replace the material → Assemble (in reversed order).

351
8.17 Substrate Storage Component
Substrate Storage Component

③
①
②

Position Component Component

Inventory No. Function Remarks
SN Name No.
Substrate float Substrate A remaining Liquid level
130020300514 200020300514
① switch component amount detection signal: SA46
Substrate B
Substrate float Liquid level
130020300514 200020300514 remaining amount
② switch component signal: SA47
detection
Substrate RF Substrate A/B RF
140060800002 500060800002 ID node: UA1
③ reader card scanning
Replacement Procedure
Assembly and disassembly of the component: Disassemble the housing as required by referring to assembly
and disassembly of the housing → Remove the wiring terminal and pipe → Remove the four M3 screws and
one M4 ground screw → Remove the module component → Assemble (in reversed order).

352
Assembly and disassembly of component ①: Remove the wiring terminal → Take out bottle A/remove the

blue part → Remove the locking clip and remove the nut from component ①/remove the blue part → Replace

the material → Assemble (in reversed order).

Assembly and disassembly of component ②: Remove the wiring terminal → Take out bottle B/remove the

blue part → Remove the locking clip and remove the nut from component ②/remove the blue part → Replace

the material → Assemble (in reversed order).

353
Assembly and disassembly of component ③: Remove the wiring terminal → Remove the four M3 screws →

Remove the four M3 screws → Replace the material → Assemble (in reversed order).

354
8.18 Substrate Pump Component
Substrate Pump Component

① ④
②

③
⑥
⑤

Position Component Component

Inventory No. Function Remarks
SN Name No.
Substrate 3-way Switch between
solenoid valve purified water and
130020300515 200020300515 ID node: VA07
① component substrate for
substrate pump B
Substrate 3-way Switch between
solenoid valve purified water and
130020300515 200020300515 ID node: VA06
② component substrate for
substrate pump A
Substrate 2-way
Fluidics open/close
solenoid valve 130020300516 200020300516 ID node: VA05
③ of substrate pump B
component
Substrate 2-way
Fluidics open/close
solenoid valve 130020300516 200020300516 ID node: VA04
④ of substrate pump A
component
Rotary plunger V-07AEP06-
pump 140060400003 500060400003 Substrate pump B P02 ID
⑤
node: MA01
Rotary plunger V-07AEP06-
pump 140060400003 500060400003 Substrate pump A P02 ID
⑥ node: MA00
Replacement Procedure

355
Assembly and disassembly of the component: Disassemble the housing as required by referring to assembly
and disassembly of the housing → Remove the wiring terminal and pipe → Remove the two M3 screws →
Remove the component → Assemble (in reversed order).

Assembly and disassembly of component ①: Remove cables of the terminal, and remove the pipe →

Remove the two M2 screws → Replace the material → Assemble (in reversed order).

Cable outlet downward

Assembly and disassembly of component ②: Refer to the assembly and disassembly of component ① →

Replace the material → Assemble (in reversed order).

356
 Cable outlet
upward

Assembly and disassembly of component ③: Remove the wiring terminal, and remove the pipe → Remove

the two M3 screws/remove the blue part → Remove the two M2 screws → Replace the material → Assemble
(in reversed order).

Assembly and disassembly of component ④: Refer to the assembly and disassembly of component ③ →

Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ⑤: Remove the wiring terminal → Remove the three M4 screws

→ Replace the material → Assemble (in reversed order).

357
Assembly and disassembly of component ⑥: Refer to the assembly and disassembly of component ⑤ →

Replace the material → Assemble (in reversed order).

358
8.19 Power Supply Unit
Power Supply Unit

①
②
⑥
③
Position Component Component
Inventory No. Function Remarks
SN Name No.
Preset max.
DC fuse 140060100006 500060100006 Overload protection
① current: 25A
Preset max.
DC fuse 140060100007 500060100007 Overload protection
② current: 2A
Preset max.
DC fuse 140060100033 500060100033 Overload protection
③ current: 30A
Fan for power
supply Power supply unit
130020300517 200020300517 /
④ unit/reagent cooling
compartment
Relay control Instrument on/off
140030140215 500030140215 /
⑤ PCB control
FN2030B-12-
Filter 140060100002 500060100002 Filter
⑥ 06
24V power supply for
Power switch 140060100000 500060100000 SWS1000L-24
⑦ the entire system
Replacement Procedure
Assembly and disassembly of the component: Disassemble the housing as required by referring to assembly
and disassembly of the housing → Remove the wiring terminal → Remove the three M3 screws → Remove
the component → Assemble (in reversed order).

359
Assembly and disassembly of component ①: Remove the material from its socket → Replace the material

→ Assemble (in reversed order).

Assembly and disassembly of component ②: Refer to the assembly and disassembly of component ① →

Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ③: Refer to the assembly and disassembly of component ① →
360
Replace the material → Assemble (in reversed order).

Assembly and disassembly of component ④: Remove the ten M3 screws → Remove the connection terminal

→ Remove the four M3 screws/remove the blue part → Remove the four M3 screws → Replace the material
→ Assemble (in reversed order).

Assembly and disassembly of component ⑤: Remove the ten M3 screws → Remove the terminal → Remove

the four M3 screws → Replace the material → Assemble (in reversed order).

361
Assembly and disassembly of component ⑥: Remove the ten M3 screws → Remove the terminal → Remove

the two
Note: During
M3 screws
assembly,
→ Replace
one endthe
of material
the three→pins
Assemble
needs to
(inface
reversed
the direction
order). as indicated by the red arrow.

Assembly and disassembly of component ⑦: Remove the ten M3 screws → Remove the connection terminal

→ Remove the four M4 screws and six M3 screws/remove the blue part → Remove the material → Replace
the material → Assemble (in reversed order).

362
363