P/N: 7243683 (Rev.

P 8/25/06)

SHIPMENT INSPECTION
Thoroughly check the commercial system for possible shipping damage and/or parts loss. Also inspect and note any damage to shipping cartons, crating, etc. If damage is present, notify the transportation company. The manufacturer is not responsible for damage or parts loss in shippment. Note: Do not mistakenly discard small parts bags when unpacking the system. All models are shipped in 3 cartons; (1) resin tank, (2) brine tank, and (3) controller. The mineral bed consists of 1 cubic foot bags of water softening resin, and 17 or 50 pound bags of various grades of gravel. Refer to the following chart.

MODEL

' '

PA051
1--1/2 1 (17)

PA071
2 1 (17)

PA101
3 2 (17)

PA131
4 2 (17)

PA191
6 1 (50) 1 (50) 1 (50)

PA251
8 1 (50) 1 (50) 1 (50)

PA321
10 1 (50) 1 (50) 1 (50)

1 CU. FT. BAGS OF RESIN fine BAGS OF GRAVEL medium (LBS) coarse

TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Resin Loading and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Planning Installation Installation Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inlet -- Outlet Plumbing Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Brine Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connect Valve Drain Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filling Brine Tank with Water and Salt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programming the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Resetting Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controller Features and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCC Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation Demand Controller and Water Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water Flow Through the Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Information Salt, Recommended Type and Refilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing a Salt Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning the Nozzle / Venturi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cycle Time / Flow Rate Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controller Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Error Code Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Parts Brine Tanks and Brine Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Resin Tanks / Distributor / Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page No. 4 -- 5 6 7 -- 8 8 -- 9 9 10 10 11 12 12 13--15 16 16--19 18 19 20 -- 22 23 23 23--24 24 25 26 25--28 29--31 32--33 34--35

SAFETY GUIDES
Follow the installation instructions carefully. Failure to install the commercial system properly voids the warranty. Before you begin installation, read this entire manual. Then, obtain all the materials and tools you will need to make the installation. Check local plumbing and electrical codes. The installation must conform to them. Use only lead-free solder and flux for all sweat--solder connections, as required by state and federal codes. Do not locate this system where freezing temperatures occur. Do not attempt to treat water over 120F. Freezing, or hot water damage voids the warranty. Avoid installing in direct sunlight. Excessive sun heat may cause distortion or other damage to non--metallic parts. This system requires a minimum water pressure of 30 psi at the inlet. MAXIMUM ALLOWABLE Inlet water pressure is 125 psi. If daytime pressure is over 80 psi, nighttime pressure may exceed the maximum. Use a pressure reducing valve if necessary. (Adding a pressure reducing valve may reduce the flow.) The system works on 24 volt-60 Hz electrical power only. Be sure to use the included transformer. This system is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system.

SPECIFICATIONS
EQUIPMENT SPECIFICATIONS MODEL TANK SIZE (IN) 4 LBS. CAPACITY (GRAINS) @ SALT USAGE PER CU. FT. RESIN 6 LBS. 8 LBS. 10 LBS. 12 LBS. 5 GPM 10 GPM 15 GPM RECOMMENDED FLOW RATES 20 GPM 25 GPM 30 GPM 35 GPM 40 GPM RESIN (CU. FT.) FINE BAGS OF GRAVEL ( (LBS) ) SALT CAPACITY PIPE SIZE (IN) BACKWASH/FAST RINSE FLOW RATES MEDIUM COURSE 340# 1 3.0 340# 1 1000# 1 7.0 1000# 1 SOFTENERS PA051 12 X 54 25,500 35,365 42,450 46,789 49,540 2.4 nP 6.2 nP 11.4 nP 17.9 nP 25.4 nP 34.2 nP N/A N/A 1.5 1 (17#) PA071 12 X 54 34,000 47,154 56,600 62,386 66,054 2.9 nP 7.3 nP 13.0 nP 20.0 nP 28.6 nP 38.3 nP N/A N/A 2 1 (17#) PA101 17 X 58 51,000 70,731 84,900 93,579 99,081 1.4 nP 4.2 nP 8.0 nP 13.0 nP 19.1 nP 26.5 nP 35.0 nP N/A 3 2 (17#) PA131 17 X 58 68,000 94,308 113,200 124,772 132,108 1.5 nP 4.4 nP 8.6 nP 14.0 nP 20.5 nP 28.3 nP 37.0 nP N/A 4 3 (17#) PA191 24 x 71 102,000 141,462 169,800 187,158 198,162 1.3 nP 3.4 nP 6.9 nP 11.6 nP 17.9 nP 24.0 nP 32.0 nP 41.0 nP 6 1 (50#) 1 (50#) 1 (50#) 1500# 1 PA251 24 x 71 136,000 188,616 226,400 249,544 264,216 1.3 nP 3.6 nP 7.3 nP 12.0 nP 18.4 nP 24.9 nP 33.0 nP 42.2 nP 8 1 (50#) 1 (50#) 1 (50#) 1500# 1 10.0 PA321 24 x 71 170,000 235,770 283,000 311,930 330,270 1.3 nP 3.8 nP 7.6 nP 12.4 nP 19.0 nP 25.6 nP 34.0 nP 43.4 nP 10 1 (50#) 1 (50#) 1 (50#) 1500# 1

psi pressure loss @

continuous flow rates intermittent or peak flow rates flow rates not recommended (hardness leakage, reduced efficiency, etc.)
PROGRAMMING INFORMATION

RESIN QUANTITY (CU. FT.) REFILL RATE (GPM) TURBINE SIZE (IN) BACKWASH TIME (MIN) FAST RINSE TIME (MIN) LBS 4, Auto Adj. or Salt Eff. 6 8 10 12

1.50 0.3 1 20 5

2 0.3 1 20 5

3 0.3 1 12 5

4 0.3 1 12 5 MINUTES

6 0.5 1 14 10

8 0.5 1 14 10

10 0.5 1 14 10

108 97 86 74 63

144 129 114 99 84

115 110 105 100 95

160 150 145 135 130

150 145 135 130 125

160 150 145 135 130

180 175 170 160 150

BRINE TIME (MIN) @ SALT DOSE (LBS)

synthetic high capacity resin

SPECIFICATIONS
EQUIPMENT SPECIFICATIONS FILTERS MODEL TANK SIZE (IN) CONTAMINANT REMOVAL SERVICE WATER FLOW RATE (GPM) 2 GPM 4 GPM 6 GPM 8 GPM 10 GPM 12 GPM 14 GPM 16 GPM 18 GPM MINERAL (CU. FT.) ANTHRACITE FILTER SAND BAGS OF MINERAL (LBS) *Use ( ) only partial bags of l ti l b f supplied mineral GARNET ACTIVATED CARBON MANGANESE GREENSAND GRAVEL BKW/FR FLOW RATES PIPE SIZE (IN) LOCATION (GAL/MIN) FA FB 12 1 1-1/2 30 - 125 35 - 100 24v 60Hz 12 1 1-1/2 30 - 125 35 - 100 24v 60Hz MULTI-MEDIA PA121 12 x 54 based on water analysis 4- 8 1.0 nP 2.3 nP 3.9 nP 5.7 nP 7.9 nP N/A N/A N/A N/A 2 2 (65#)* 1 (52#) 1 (33#)* 2 (17#) 2 (17#) 1 (50#) 15 1 1-1/2 ALL PURPOSE PA121 12 x 54 PA171 17 x 58 PA121 12 x 54 CARBON PA171 17 x 58 GREENSAND PA121 12 x 54 maximum iron 20 ppm 4- 8 1.0 nP 2.3 nP 3.9 nP 5.7 nP 7.9 nP N/A N/A N/A N/A 2 2 (61#)* 1 (33#)* 2 (170#) 1 (17#) 12 1 1-1/2 30 - 125 35 - 100 24v 60Hz

based on water analysis 4- 8 8 - 16 -

based on water analysis 4- 8 1.0 nP 2.3 nP 3.9 nP 5.7 nP 7.9 nP N/A N/A N/A N/A 2 2 (58#) 1 (17#) 5 1 1-1/2 30 - 125 35 - 100 24v 60Hz 8 - 16 0.6 nP 1.1 nP 2.2 nP 3.3 nP 4.6 nP 5.9 nP 7.4 nP 9.7 nP 13.7 4 4 (116#) 2 (34#) 5 1 1-1/2

RECOMMENDED FLOW RATES (GPM @ PSI)

Key #10, page 34

WATER PRESSURE LIMITS (PSI) MAXIMUM WATER TEMPERATURE ELECTRICAL RATING

dependant on media

DIMENSIONS
minimum floor space required

F A C B E D

ROUND BRINE TANK

A MODEL PA051 PA071 PA101 PA131 PA191 PA251 PA321 Resin Tank Diameter 12.3 17.6 24

B Resin Tank Height 55 59.5 76

C Inlet-Outlet Height 58 62.5 79.8

D Overall Height 63.75 68.25 85.5

E Brine Tank Height 39 50 51

F Brine Tank Diameter 17 24 30 Single 35.3 48 60

G Multiple 70 102 90

INLET-- OUTLET Pipe Size 1 1 1 Pipe Center lines 3.8 3.8 3.8

Includes 6 between tanks. Sweat copper (1) fittings supplied. Optional 11/2 fittings available, part no. 7129211, package of 2.

RESIN LOADING AND ASSEMBLY

1. Move the resin tank into installation location (see page 8). Set it on a flat, level surface. If a twin installation, keep tanks separated for ease of service. 2. Remove the shipping cap, top distributor and o--rings. On all models, place the bottom distributor into the resin tank. Check the distributor length as shown in Figure 1 and adjust if needed. Center the distributor in the tank. 3. With a pail or hose, fill the tank with 1 to 2 feet of water. The water acts as a cushion to protect the bottom distributor while filling the tank with gravel and resin. 4. Plug the end of the distributor tube with a clean rag, to keep gravel and resin out. 5. Using a larger neck funnel, add the specified (see pages 2 and 24) amount of gravel. Be sure the distributor remains centered. Note: When coarse, medium and fine gravels are specified, add in that order. 6. Add the specified amount of resin, using water sparingly to speed flow through the funnel. 7. Flush the tank opening with water to clean resin beads from the top of the tank. Then, remove the rag from the distributor tube. 8. Finish filling the tank with water, up to the top of the tank. Important: Be sure to fill with water. This will eliminate air space and prevent excessive air---head pressure when the water conditioner is pressurized. 9. Install the o---ring seals and top distributor exactly as shown in Figure 2. If the o---rings need lubrication, use a high quality silicone grease. continued Place the 2---3/4 x 3 o--ring under the top distributor and slide top distributor assembly over distributor tube. Note: Resin tank height can vary somewhat within manufacturing tolerance. So the bottom distributor riser pipe has proper clearance with inside valve porting, check for the correct length as shown above. Cut the riser if needed to adjust the length. Be sure to remove burrs and sharp edges. Figure 2
o---ring seal 2---7/8 x 3---1/4 o---ring seal 13/16 x 1---1/16 top edge of top distributor resin tank

Figure 1
clean rag funnel

distributor tube 0 to 1/2 resin tank

bottom distributor (centered)

o---ring seal 2---3/4 x 3

top distributor bottom distributor Be sure o---ring sealing surfaces are clean.

RESIN LOADING AND ASSEMBLY

10. Lower the valve assembly onto the resin tank, centering over the bottom distributor tube. Push downward, against the o---ring, and install the clamp sections, securing with the retainers. Important: Check the valve outlet to be sure the turbine and turbine support are securely in place. 11. Verify that the proper backwash flow washer is installed. If not, replace with correct flow washer from parts bag. Model PA 051 & 071 PA 101 & 131 PA 191, 251 & 321 BW Flow Washer 3 gpm 7 gpm 10 gpm ID Mark tan dot brown orange
clamp retainer (2) Valve Assembly bottom distributor tube valve outlet

Figure 3
BW flow waxher

clamp section (2)

PLANS FOR LOCATION AND INSTALLATION OF SYSTEM

WATER SUPPLY: The system requires a potable water supply that will provide a continuous flow to meet regeneration flow specifications. A minimum pressure of 30 psi is required at the conditioner inlet. FULL LINE (both hot and cold water) WATER CONDITIONING: Connect the system, to the water supply pipe, immediately after (downstream) the municipal supply water meter or well supply pressure tank. CONDITIONING HOT WATER ONLY: Connect the system, to the water supply pipe, before (upstream) the water heater. CAUTIONS: (1) Do not install the conditioner after, or downstream from the water heater. Hot water will damage inner parts of the system, and may cause the loss of the water softening resin bed. (2) To reduce the risk of hot water flowing backwards, into the conditioner, piping between the conditioner and water heater should be as long as possible. DRAIN: A drain is needed nearby the conditioner, capable of carrying away backwash water at the rate of flow listed in the specifications. A floor drain is preferred. Other approved drain points are acceptable, if they do not cause a back---pressure on the conditioner drain hose or pipe. ELECTRICAL: The system works on 24 volts only. A transformer is included to reduce 120V---60Hz electrical power. An approved, grounded outlet is needed within 10 of the conditioner controller for the transformer. The conditioner includes a 10 power cable to connect between the transformer and the controller. The controller may be mounted in any convenient location. You may either fasten to a wall using the mounting holes molded in the controller case, or wrap a chain around the tank and connected to the mounting holes on controller case. SPACE REQUIREMENTS: Be sure to allow sufficient area around the resin and brine tanks for refilling with salt and other service. Minimum floor space and other dimensions are shown on page 6.

MATERIALS YOU MAY NEED

Use the drawing at the right as a guide for your installation. The drawing shows typical connection using fittings included with the system, and with optional items available. J Be sure to install a 3---valve bypass system, or use the optional bypass valve, #7195408. Bypass valves allow you to turn off water to the system, for servicing, while having full---line bypass to the establishment. J A 5/8 minimum inside diameter hose or pipe is required for the valve drain (see page 11). The drain fitting has standard garden hose threads, and hose barbs. Adaptors are available from most hardware stores to convert the fitting to accept rigid pipe. A garden hose is also needed for the drain on brine tanks. J For in and out pipes to the conditioner, use copper, CPVC plastic or threaded pipe and fittings. Avoid joining copper and galvanized together as corrosion will occur rapidly. Included inlet and outlet adaptors are 1 male copper. Optional fittings available are shown in Figure 5. J Multiple Tank Installations: To promote equal water flow, inlet and outlet plumbing configuration to each valve should be as identical as possible. Use the same fittings and pipe lengths for each connection. Figure 4
SOFT WATER HARD WATER

TYPICAL INLET- OUTLET PLUMBING CONNECTIONS Figure 5

SOFT WATER HARD WATER BYPASS VALVE #7195408 OPTIONAL INLET/OUTLET FITTINGS #7104546 CPVC Nipple - Use in place of included copper inlet and outlet tubes. #7129211 Adaptor Fitting, 11/2 (2) - Use in place of included copper inlet and outlet tubes. #7120259 Elbow - Extends inlet and/or outlet in any 90 direction.

1 copper tube (2) * o--ring seal (2) *

Bypass Valve

SOFT WATER

3 ---VALVE BYPASS bypass valve HARD WATER

clip (4) *

outlet valve

inlet valve

*included with conditioner

FROM outlet TO inlet

INSTALLATION STEPS
PIPING ASSEMBLY NOTES AND CAUTIONS: S BE SURE to close the main water supply valve before beginning. S BE SURE to plumb so hard water flows to the valve inlet fitting. S CAUTION: When soldering, make sub---assemblies as needed to prevent soldering heat damage to the conditioner valve or bypass valve. Be sure soldered piping has cooled before connecting to the conditioner. S Use Teflon tape or pipe joint compound on external pipe threads. S Lubricate o---ring seals with high quality silicone grease.

ply pipe to the valve inlet. Then, run return piping from the valve outlet to the supply pipe. Be sure to include a 3---valve bypass, or use one of the optional bypass valves. Note: When working with soldered copper, be sure to observe the caution above to avoid damage to non---metallic parts. Important: Support in and out piping in an acceptable manner, to prevent weight stress on the conditioner valve. 2. Move the brine tank assembly into position nearby the resin tank. Enough tubing is included to allow locating the tank up to 10 away from the resin tank (Figure 6). 3a. Connect Tubing --- Models PA051 & PA 071: Thread the brine tube through the hole of the brine tank sidewall. Fasten tubing to the nozzle assembly (Figure 6) using the compression nut---ferrule, tightening securely, by hand only. 3b. Connect Tubing --- All other models: Verify that the proper nozzle & venturi are installed in nozzle assembly. If not, replace with correct pair.
Model PA101, 131 PA191, 251 & 321 Venturi Almond Gray Nozzle White Gray

1. Looking at the illustrations on page 9, and observing the notes above, run piping from the main water sup-

Install two elbows (in separate parts bag with the brine tank) into the top and bottom of the nozzle assembly (Figure 6). Using tubing inserts and compression nuts, fasten lengths of tubing to the two elbows. Connect tubing from the bottom of the nozzle assembly, to the top adaptor on the front of the conditioner valve assembly. Use a tubing insert and compression nut (tighten securely) as shown in the inset drawing. Do the same to connect tubing from the top of the nozzle, to the bottom check valve fitting on the front of the conditioner valve assembly. continued Figure 6
hose adaptor grommet brine return elbow (2) grommet nut insert fitting

nozzle/venturi nut--ferrule brine valve tubing

adaptor check valve

hose adaptor

pressure brinewell overflow drain hose to floor drain BRINE TANK BRINE TANK to floor drain overflow drain hose

nozzle assembly

10

INSTALLATION STEPS
one end, into the grommet in the sidewall of a round brine tank. Attach a length of drain hose to the fitting as follows. Attach a length of 5/8 I.D. garden hose to the elbow and run to the floor drain. Important: This gravity drain is a safeguard to carry away excess water if the brine tank should overfill. a 5/8 I.D. minimum drain hose, either garden hose connection, or hose onto a barb fitting (Figure 7). To use the garden hose threads, cut the barbed section of the elbow off with a hack---saw. Attach the drain hose to the drain elbow. If using the barbs, install an automotive type clamp to secure the hose to the elbow. Place the other end of the hose at the drain point, and observe the following. S Fasten the hose in place at the drain point. Pressurized water, exiting the hose during regenerations, could cause it to whip. Provide an air---gap of at least 11/2 between the end of the hose and the floor drain cover. The air--gap prevents a possible back siphon if sewer water should backup. For longer or raised drain hose runs, a 3/4 dia. hose (minimum) is recommended to reduce back---pressure. Back---pressure can restrict flow through the nozzle/venturi, affecting brine draw. If codes require a rigid drain pipe, purchase a garden hose thread by compression fitting, available from most hardware stores.

4. Push the elbow fitting, with garden hose threads on

Figure 7
drain fitting valve drain hose

garden hose x compression adaptor (typical) drain elbow

5. Install Valve Drain Hose: The drain fitting accepts

valve drain hose

clip

flow plug

drain elbow

FLOOR DRAIN

single Bypass Valve

Figure 8

PULL OUT for service PUSH IN for bypass 3-Valve Bypass bypass valve

outlet valve

inlet valve

D for SERVICE: - Open the inlet and outlet valves. - Close the bypass valve. D for BYPASS: - Close the inlet and outlet valves. - Open the bypass valve.

11

INSTALLATION STEPS
7. Pressure Testing: To prevent excessive air pressure in the resin tank and plumbing system, do the following steps in exact order. Open two or more soft water faucets, both hot and cold. Referring to Figure 8, place the bypass valve(s) in service. Slowly open the main water supply valve, pausing several times to allow the system to pressurize. When water from opened faucets runs smoothly, with no more air bubbles, close the faucets. Check the installation for leaks. If any rework is needed, observe the cautions on page 10. 8. Fill the Brine Tank with Water and Salt: Using a pail or hose, add about 3 gallons of water into the brine
tank. Add about 7 gallons into a 24 dia. tank. Salt capacities are shown in the specifications. Fill the tank with clean water softener salt. Recommended nugget, pellet, solar, or button salts have less than 1% impurities. See page 23 for additional salt information.

9. Connect the controller cable(s) to the controller. Be sure the screws are tight. Note: The transformer must

be unplugged before connecting or disconnecting controller cables. If not, it may result in damage to the controller circuits. the transformer into a grounded, 120V---60HZ outlet.

10. Connect the power cable to the two screw terminals on the transformer. Be sure the screws are tight. Plug 11. Program the controller to complete installation.

12

PROGRAMMING THE ELECTRONIC CONTROLLER AT STARTUP

(See page 16 to reset time and other settings, once programmed)
time display area UP button

RECHARGE

Menu/Exit

RECHARGE button

Menu/Exit button DOWN button

The electronic controller is a menu driven system with a dot matrix display. The Up () and Down () buttons move the cursor (>) up and down the menu choices. The Menu/Exit ( ) button enters the value selected and returns the display back a level. The controller will return to the normal operating screen after 4 minutes if left in a menu and no selection has been made. D SOUND BEEPER -- A beeper sounds while pressing buttons for controller setup. One beep signals a change in the faceplate display. Repeated beeps means the controller will not accept a change from the button you have pressed, telling you to use another button. When the transformer is first plugged in, a screen is displayed for approximately 8 sec---------------------------onds showing the software version, then the following screens are displayed to proVersion : C2.0 gram the controller. to the preferred language. Press the Menu/Exit ( ) button to select and advance to next setting.

1. SET LANGUAGE: Using the up () or down () buttons, move the cursor (>) next

> English Espaol Franais Change

Exit

2. SET VALVE TYPE: Use the up () or down () buttons to display 1 inch single rotor
disc valve. When the correct application is shown, press the Menu/Exit ( ) button to select and advance to next setting.

Set Valve Type: One Inch Single Disk Change Set Number of Valves: Quadplex Change

Next

3. SET NUMBER OF VALVES: If one softener or filter is installed, set Simplex in the
display using the up () or down () buttons, press the Menu/Exit ( ) button to select and advance to next setting. If multiple units are installed, set for Duplex, Triplex or Quadplex as applies for the installation.

Next

choices for recharge method. Peak Flow, Alt. Immediate, Parallel Immediate or Next Parallel Delayed. When Peak Flow is selected, each tank recharges as capacity is used. Alt. Immediate initiates an immediate recharge on a tank as capacity is used. When that tank is finished recharging it is put in standby mode. Parallel Immediate recharges each tank in sequence immediately as capacity is used. Parallel Delayed recharges each tank in sequence at the scheduled recharge time. Using the up () or down () button, select recharge method and press the Menu/Exit ( ) button to select and advance to next setting. filter system type and press the Menu/Exit ( ) button to select and advance to next setting. If filter is selected, go to step 19 on page 15, for further settings.

4. SET RECHARGE METHOD (for multiple tank applications only): There are four

Set Recharge Method: Parallel Delayed Change

5. SET SYSTEM TYPE: Using the up () or down () button, select either softener or

Set System Type: Softener Change Set Resin Qty: 1.5 cu. ft. Change

Next

6. SET RESIN QUANTITY: Using the up () or down () button, select amount of resin,

in increments of .5 cubic feet (per tank), that will be used in the system. Press the Menu/Exit ( ) button to select and advance to next setting. continued

Next

13

PROGRAMMING THE ELECTRONIC CONTROLLER AT STARTUP

7. SET REFILL RATE: Using the up () or down () button, select refill rate to the suggested minutes from the table on page 4. Press the Menu/Exit ( ) button to select and advance to next setting. 8. SET EFFICIENCY MODE: Using the up () or down () button, select Salt Efficient, Boiler Option, Auto Adjusting or Actual Dose. Salt Efficient will obtain a salt efficiency of 4,000 grains or higher. Boiler Option will have 1 ppm soft water bleed or less. Auto Adjusting adjusts itself on 5 operating capacities, based on frequency of regenerations. Actual Dose allows user to set actual salt dose in lbs/cu. ft. If Actual Dose is selected, the controller will continue on to a Set Salt Dose screen. Press the Menu/Exit ( ) button to select and advance to next setting. Note: If Auto Adjusting is chosen, brine times will still need to be selected in step 10. 9. SET FIXED RESERVE: (Simplex or Parallel Delayed Systems, only if Actual Dose
Set Refill Rate: 2.0 GPM Change Set Efficiency Mode: Actual Dose Change Set Salt Dose: 10 lb per ft3 Change

Next

Next

Next

is selected, Step 8) If a minimum capacity must be available on any given day, use the Reserve: Automatic up () or down () button to select the percentage of operating capacity required. See Change Next the chart on page 4 to determine actual capacity available. If Automatic is selected, the fixed reserve percentage varies, based on a weekly average of capacity used. Press the Menu/Exit ( ) button to select and advance to next setting.
Set Brine Time: 180 Minutes Change Set Backwash Time: 15 Minutes Change Set Fast Rinse Time: 5 Minutes Change Set Salt Monitor Feature: OFF Change

Set Fixed

suggested minutes from the table on page 4. Press the Menu/Exit ( ) button to select and advance to next setting.

10. SET BRINE TIME: Using the up () or down () button, select brine time to the

Next

11. SET BACKWASH TIME: Using the up () or down () button, select backwash time to the suggested minutes from the table on page 4. Press the Menu/Exit ( ) button to select and advance to next setting. 12. SET FAST RINSE TIME: Using the up () or down () button, select fast rinse time
to the suggested minutes from the table on page 4. Press the Menu/Exit ( ) button to select and advance to next setting. or OFF. If ON is selected, you must also enter the diameter of the brine tank. If this is a multiple valve application, and ON is selected, the number of Valves Per Brine Tank must be entered. Press the Menu/Exit ( ) button to select and advance to next setting. Note: When set to ON, the first level menu includes Set Salt Level.

Next

Next

13. SET SALT MONITOR FEATURE: Using the up () or down () button, display ON

Next

14. SET MINIMUM TANKS IN SERVICE (Triplex and Quadplex units only): Using

the up () or down () button, display the minimum number of tanks that are needed to be in service at a time. Press the Menu/Exit ( ) button to select and advance to next setting.

Set Minimum Tanks In Service: 3 Tanks Change Peak Flow Trippoint: 8.0 GPM Change

Next

15. SET PEAK FLOW TRIP POINT: If Peak Flow is selected as method of recharge (step 4), this option is activated. Using the up () or down () button, select the GPM (1.0 minimum to 750 maximum) at which you temporarily require another unit to come into service. The unit will return to standby when the GPM falls below the set point after a period of 30 minutes. Press the Menu/Exit ( ) button to select and advance to next setting.
After these intial settings are completed, the monitor will display a screen stating the controller is being reset. The monitor will then show a screen with the current settings before moving to the next screen and required setting. AM or PM shows, as applicable. By pressing and holding either the up () or down () button, the display will scroll at faster increments. Press the Menu/Exit ( ) button to select and advance to next setting. Note: Clock will need to be reset only if power was out longer than 72 hours. continued

Next

Softener 1 Inch Single Disc ---------------------------Version : C2.0 Set Clock: 12: 00PM Change Exit

16. SET CLOCK: Using the up () or down () button, set the present time, being sure

14

PROGRAMMING THE ELECTRONIC CONTROLLER AT STARTUP

17. SET HARDNESS: Using the up () or down () button, set the water hardness
Set Hardness: 25 Grains Change Set Recharge Time: 2:00AM Change Recharge Tonight At: 2:00AM Exit

level, from 1 to 160 grains or 10 to 2740 PPM (parts per million). By pressing and holding either the up () or down () button, the display will scroll at faster increments. Press the Menu/Exit ( ) button to select and advance to next setting.

lel Delayed recharge setting. Using the up () or down () button, set the time when regenerations should start. Press the Menu/Exit ( ) button to select and advance to next setting.

18. SET RECHARGE TIME: This screen is active only if a single valve system or Paral-

Exit 12:03 PM Menu

The monitor returns to the normal operating screen when programming has been completed.

The installation, and programming steps are complete. PROGRAMMING THE ELECTRONIC CONTROLLER AT STARTUP --- FILTERS
chosen number of gallons, in 1000 gallon increments, at which you want the filter to backwash. If OFF is selected, the filter will not backwash automatically, and it must be initiated manually. Press the Menu/Exit ( ) button to select and advance to next setting. time from 1 minute mimimum to 30 minutes maximum. The minimum time for filters is about 20 minutes. Increase the time as needed to thoroughly clean the filter bed. Press the Menu/Exit ( ) button to select and advance to next setting. from 1 minute mimimum to 30 minutes maximum. Press the Menu/Exit ( ) button to select and advance to next setting.

19. SET FILTER CAPACITY: Using the up () or down () button, select OFF, or a pre

Set Filter Capacity: 1000 Change

Next

20. SET BACKWASH TIME: Using the up () or down () button, select backwash

Set Backwash Time: 15 Minutes Change

Next

21. SET FAST RINSE TIME: Using the up () or down () button, select fast rinse time

Set Fast Rinse Time: 5 Minutes Change Set Minimum Tanks: In Service 3 Tanks Change

Next

22. SET MINIMUM TANKS IN SERVICE (Triplex and Quadplex units only): Using

the up () or down () button, display the minimum number of tanks that are needed to be in service at a time. Press the Menu/Exit ( ) button to select and advance to next setting. After these intial settings are completed, the monitor will display a screen stating the controller is being reset. The monitor will then show a screen with the current settings before moving to the next screen and required setting.

Next

Filter 1 Inch Single Disc ---------------------------Version : C2.0 Set Clock: 12: 00PM Change Exit

23. SET CLOCK: Using the up () or down () button, set the present time, being sure AM or PM shows, as applicable. By pressing and holding either the up () or down () button, the display will scroll at faster increments. Press the Menu/Exit ( ) button to select and advance to next setting. Note: Clock will need to be reset only if power was out longer than 72 hours.
lel Delayed recharge setting. Using the up () or down () button, set the time when regenerations should start. Press the Menu/Exit ( ) button to select and advance to next setting.

24. SET RECHARGE TIME: This screen is active only if a single valve system or Paral-

Set Recharge Time: 2:00AM Change

Exit

The monitor returns to the normal operating screen when programming has been completed.

Water Flow Rate: 2.0 GPM

12:03 PM Menu

The installation, and programming steps are complete.

15

ELECTRONIC CONTROLLER, RESETTING CONTROLLER, FEATURES AND OPTIONS RESETTING TIME

To set the time if incorrect, or if the display is flashing after a power outage longer than 72 hours, reset as follows. When power is lost, all other settings are maintained by the computer and do not require setting (see Program Memory). 1. Press the Menu/Exit button ( ) to enter the Primary Menu. Using the up () or down () buttons, move the cursor (>) to Set Clock and press ( ) to enter this menu. 2. Use the up () and down () buttons to set the correct time, being sure AM or PM shows, as applicable. Up () advances the time; down () moves the time backward. 3. When the correct time shows, press Menu/Exit ( ) to set the clock and return to the primary menu. Using the up () or down () buttons, move the cursor (>) to EXIT and press Menu/Exit button ( ) and return to the normal operating screen.
EXIT > Set Clock Set Hardness Set Recharge Time Set Clock: 9:32PM Change Water Flow Rate: 2.0 GPM Exit 9:32 PM Menu

FEATURES AND OPTIONS

RECHARGE: By pressing this button, the controller enters into the recharge menu. >EXIT Online/Offline The options are Online/Offline, Recharge Now or Recharge Tonight. Move the cursor Recharge Now (>) next to selection and press Menu/Exit ( ) button. Online/Offline allows a specific Recharge Tonight tank to be put online or taken offline. In the Recharge Now menu, you can select one or all tanks to start an immediate recharge. Move the cursor (>) next to the specific tank and press the Menu/ Exit ( ) button. This will toggle between Service and Scheduled. In the Recharge Tonight menu, you can schedule a recharge or cancel a recharge tonight. Move the cursor (>) next to the specific tank and press the Menu/Exit ( ) button. This will toggle between Service or Tonight. The following is a description of the features and options in the Primary Menu. To enter the Primary Menu, press the Menu/Exit ( ) button. Using the up () or down () button, move the cursor to the feature or option that you would like to change and press the Menu/Exit ( ) button to enter screen. To return to the normal operating screen, move the cursor (>) to EXIT and press Menu/Exit button ( ). SET SALT LEVEL: This is activated if Salt Monitor feature is set to ON. Using the up Set Salt Level: () or down () button, set the salt level number from 0 to 10 or pressing the down () 8 button past 0 will toggle Salt Monitor to OFF. This number corresponds with the Change Exit numbered decal on the brinewell that the salt level is closest to. Press the Menu/Exit ( ) button to set and return to the Primary menu. Note: This feature is not shown if System Type is set to Filter. SET CLOCK: Use the up () and down () buttons to set the correct time. If 12 hour Set Clock: clock is set, be sure AM or PM shows, as applies. Up () advances the time; down () 9:32PM moves the time backward. By pressing and holding either the up () or down () but- Change Exit ton, the display will scroll at faster increments. Press the Menu/Exit ( ) button to set and return to the Primary menu. SET HARDNESS: (Softeners only) Using the up () or down () button, set the water Set Hardness: hardness level, from 1 to 160 grains, or 10 to 2740 PPM (parts per million). By pressing 25 Grains and holding either the up () or down () button, the display will scroll at faster incre- Change Exit ments. Move the cursor (>) to EXIT and press Menu/Exit button ( ) and return to the normal operating screen. SET RECHARGE TIME: Using the up () or down () button, set the time when regen- Set Recharge erations should start. Press the Menu/Exit ( ) button to set and return to the Primary Time: 2:00AM menu. Move the cursor (>) to EXIT and press Menu/Exit button ( ) and return to the Change Exit normal operating screen. Note: This feature is available only on parallel delayed systems and not available if System Type is set to Filter. continued

16

FEATURES AND OPTIONS

FLOW RATE: This screen is for viewing the flow rate, in GPM or LPM, through each individual tank, depending on the configuration (simplex, duplex, etc.). Press the Menu/Exit ( ) button to return to the Primary menu. Move the cursor (>) to EXIT and press Menu/Exit button ( ) and return to the normal operating screen. WATER USED TODAY: This screen displays the number of gallons or liters that have been used in each individual tank per 24 hour time period, depending on the configuration (simplex, duplex, etc.). Press the Menu/Exit ( ) button to return to the Primary menu. Move the cursor (>) to EXIT and press Menu/Exit button ( ) and return to the normal operating screen. AVE DAILY WATER USE: This screen displays the average number of gallons or liters that have been used in a 24 hour time period. Press the Menu/Exit ( ) button to return to the Primary menu. Move the cursor (>) to EXIT and press Menu/Exit button ( ) and return to the normal operating screen. CAPACITY REMAINING: This screen displays the percent capacity remaining in each individual tank, depending on the configuration (simplex, duplex, etc.). Press the Menu/Exit ( ) button to return to the Primary menu. Move the cursor (>) to EXIT and press Menu/Exit button ( ) and return to the normal operating screen. Note: Not available for filters that have Filter Gallons set to OFF (step 18). Screen will show Filtering Water. SET 12/24 HOUR CLOCK: Using the up () or down () button, set the time to either a 12 or 24 hour clock. Press the Menu/Exit ( ) button to set and return to the Primary menu. Move the cursor (>) to EXIT and press Menu/Exit button ( ) and return to the normal operating screen. SET ENGLISH/METRIC: Using the up () or down () button, set the controller to measure in English or Metric units. Press the Menu/Exit ( ) button to set and return to the Primary menu. Move the cursor (>) to EXIT and press Menu/Exit button ( ) and return to the normal operating screen. SET ROLLING SCREEN: Using the up () or down () button, set this ON or OFF. If set to ON, the normal operating screen will scroll from Soft Water Available, which shows the capacity remaining in each tank, to Water Flow Rate and Salt Level is Low (if applicable). If there is a recharge scheduled, Recharge Tonight will also be displayed. Press the Menu/Exit ( ) button to set and return to the Primary menu. Move the cursor (>) to EXIT and press Menu/Exit button ( ) and return to the normal operating screen. REMOTE STATUS: This is a new optional feature for use. A remote monitor can be conveniently placed for viewing your conditioners status. This screen will show if the remote monitor setting has been turned on, and the status of the system (OK, low salt, check system). Press the Menu/Exit ( ) button to set and return to the Primary menu. Move the cursor (>) to EXIT and press Menu/Exit button ( ) and return to the normal operating screen. SEND SERVICE MESSAGE: This option may or may not be available. Press the Menu/Exit ( ) button and the controller automatically starts sending the service message in a series of beeps to be transmitted by phone. The display shows the how much of the message has been sent and a progress bar. To cancel the transmission press the Menu/Exit ( ) button. When message has been sent, the controller returns to the normal operating screen. Contact your installer for more information on service messages. continued
T1: 2.5 GPM T2: 3.1 GPM T3: 1.6 GPM T4: 2.8 GPM T1: 5 Gallons T2: 8 Gallons T3: 4 Gallons T4: 6 Gallons Exit

System Average Daily Water Use: 300 Gallons Exit Capacity Remaining %: T1: 25% T3: 48% T2: 33% T4: 37% Filtering Water

Exit 12:22PM Exit

Set 12/24 Hour Clock: 12 Hour Change Set English/Metric English Change Set Rolling Display Screens OFF Change

Exit

Exit

Exit

Remote: Installed Status: System OK Exit

Sending Message 56% JJJJJjjjjj Exit

17

FEATURES AND OPTIONS

ADVANCED SERVICE: By entering these menus, a warning screen will first be displayed. Only technicians or knowledgeable users should access these menus.

WARNING: Changes could affect unit performance. Continue

Cancel

The following is a description of the features and options in the Advanced/Service Menu. To enter the Advanced/Service Menu, press the Menu/Exit ( ) button. Using the up () or down () button, move the cursor to Advance/Service and press the Menu/Exit ( ) button. The warning screen will show, press the up () button to continue. To return to the Primary Menu, move the cursor (>) to EXIT and press Menu/Exit button ( ). SET LANGUAGE: Using the up () or down () buttons, move the cursor (>) next to the preferred language. Press the Menu/Exit ( ) button to select and return to the Advance/Service Menu screen. DIAGNOSTICS: This screen is for viewing only and will show any error codes plus information on each individual tank, depending on the configuration (simplex, duplex, etc.). Move the cursor (>) next to the specific tank and press the Menu/Exit ( ) button. Press the Recharge button and the valve will step through each cycle of the valve. Use the up () or down () buttons to view all lines of the screen. Press Menu/Exit button ( ) to return to the diagnostics screen. TEST REMOTE: At set up, the unit will send a signal to the remote every 3 seconds to allow for correct positioning of remote monitor. Press Menu/Exit ( ) to exit. Press the Menu/Exit ( ) button to return to the Advance/Service Menu screen. Note: This feature is not available if the optional remote is not installed in the controller. During normal operation, the green LED will flash at intervals of 5 seconds. If the unit requires salt, the amber LED will flash, and if the unit needs to be checked the red LED will flash.
> English Espaol Franais Change >EXIT Tank 1: Online Tank 2: Online Tank 3: Online 12:04:48PM Error0 Pos: SERVICE 0:00 Req Pos: SERVICE Motor: ON Sw:OPEN Test Remote: Sending Message Exit GREEN LED AMBER LED

Exit

The controller on the unit will send a signal to the remote monitor every minute. The remote monitor will listen for a signal every 10 minutes. Any changes in softener status could possibly take up to 10 minutes before the remote registers the change. If the unit stops sending a signal, the remote will keep trying to listen for the signal. If after 10 minutes with no signal received, the remote will try 1 minute later and 2 RED LED minutes later to find the signal, gradually increasing the time between, but will keep trying to listen for the signal for up to 2 days. After 20 minutes with no signal received, the remote monitor will turn off the LEDs to conserve battery life, but will still be active. After 2 days with no signal received, the remote monitor will shut down untill the reset button is pushed (on back of remote). The remote uses 3 AAA batteries, which are included. To check batteries, press reset button on back of remote monitor. If batteries are good, the LEDs on the remote should scroll green, amber, red. If LEDs do not light, batteries need to be changed. If there is another unit within range of the remote, it may cause a conflict with the channel that the remote monitor is receiving. If the remote monitor displays the wrong message (example: low salt when salt is above warning level) this is an indication that the remote monitor is receiving a different signal. Follow the steps below to change the remote channel. NOTE: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. SET REMOTE CHANNEL: Press ( ) or ( ) to select a new channel from 1 to 16. Press the Menu/Exit ( ) button to select, and press reset button on back of remote monitor. Note: This feature is not available if a remote is not installed. continued
Set Remote Channel: 13 Change

Exit

18

FEATURES AND OPTIONS

SET LOW SALT ALERT: Press ( ) or ( ) to change Alert Level from 0 to 4. This number corresponds with the numbers on the brinewell. When the salt level falls below this level the controller will signal that salt needs to be added to the brine tank. Press the Menu/Exit ( ) button to select and return to the Advanced/Service menu. Note: Not available for if System Type (step 5) is set to Filter. SET MAX DAYS/RECHARGE: Press ( ) or ( ) to change Max Days Between Recharges. If Automatic is selected, the algorithm will determine when to recharge. If 1 to 15 is selected, the unit will never go past the number of days set for a recharge, but could recharge before. Press the Menu/Exit ( ) button to select and return to the Advanced/Service menu. SET 97% FEATURE: Press ( ) or ( ) to set either OFF or On. If ON is selected, the unit will automatically recharge when 97% capacity has been used, at any time of the day. Press the Menu/Exit ( ) button to select and return to the Advanced/Service menu. Note: This feature is available for single tank or Parallel Delayed configurations only. SET CHLORINE/BYPASS: This feature is for European units. Press ( ) or ( ) to set on Bypass, Chlorine---Half Wave or Chlorine---Full Wave. Press the Menu/Exit ( ) button to select and return to the Advanced/Service menu. VALVE CONFIGURATION: This option allows you to reprogram the controller. After all valve configuation selections have been made, all other settings (clock, water hardness, etc.) will need to be reset. Note: The controller will also reset all counts back to zero (number of recharges, etc.), except for the number of days in service.
Set Low Salt Alert Level: 2 Change

Exit

Set Max Days Between Recharges: Automatic Change

Exit

Set 97% Recharge Feature: OFF Change

Exit

Set Chlorine/Bypass Bypass Change Set Valve Type: Two Inch Upflow Change Exit

Next

OPERATION
ELECTRONIC CONTROLLER AND WATER METER The controller is actually a small computer. As it receives pulses from the water meter it converts them to gallons of water passing through the unit. It multiplies this water usage information times the water hardness (preprogrammed into timer) to continually calculate the conditioned water capacity required. The computer adjusts daily to water using habits, seeking to supply conditioned water for the longest time, using the least (and most efficient) amount of salt and water to regenerate. When the computer determines more capacity is needed, at the next regeneration starting time (2:00 a.m., or as otherwise preset), it will schedule a regeneration. RECHARGE TONIGHT shows in the display to inform of the coming regeneration. Figure 9
WATER METER ASSEMBLY SINGLE FA MODELS PA051 - PA321 SENSOR HOUSING

TURBINE SUPPORT & SHAFT

The water meter is located in the 1 valve outlet on single VALVE OUTLET units only. It consists of a turbine, turbine mounting asTURBINE sembly, and a sensor housing pickup (Figure 9). The turbine and sensor pickup are oriented inline, centered in the water stream. Water flow turns the turbine, which houses two small magnets. As the turbine spins, the magnets cause the sensor pickup to switch back and forth. This switching sends an electrical pulse through the sensor leads, to the circuit board computer. The computer counts the pulses and converts them to gallons. The sensor is in a sealed chamber to keep out dirt, moisture and corrosion.

19

OPERATION --- WATER FLOW THROUGH THE SYSTEM

The unit is filled with a manmade resin material called the resin bed. Resin looks somewhat like coarse sand, but the resin beads are round and smooth. This resin has the ability to remove hardness minerals from water by ionexchange. The resin bed is supported by a layer of one or more grades of quartz gravel that fills the bottom dome of the tank and covers the bottom distributor. SERVICE (Figure 10) : Hard water enters the unit, passes through the valve, and flows down into the resin tank and resin bed. As it passes through the bed, hardness minerals are extracted from the water and held by the resin beads. Conditioned water exits the resin tank through the bottom distributor, flows up the internal standpipe, into the valve, then out to faucets or other points of usage. In time, the resin beads hold all of the hardness minerals they can, and cleaning with a salt solution (brine) is needed. Regeneration and recharge are words used to describe this cleaning.

SERVICE
Figure 10

from Valve Inlet (hard water) To Valve Outlet (soft water) top distributor resin tank

resin bed

resin bed

bottom distributor

REGENERATION, or RECHARGE: The programmed faceplate timer starts regenerations at 2:00 AM, or other preset time. Regeneration consists of 5 steps, or cycles. These are fill, brining, brine rinse, backwash and fast rinse. FILL (Figure 11): Salt dissolved in water is called brine. Brine is the cleaning agent to remove hardness minerals from the resin bed. To make brine, water is fed in the brine tank salt storage area. A controlled water flow to the brine tank occurs during fill. The 1 valve repositions slightly (motor energized). A passage opens allowing conditioned water to flow through the nozzle/venturi, to the brine valve, and into the brine tank. Fill cycle length is regulated automatically by the controller. BRINING/BRINE RINSE (Figure 12): The timer energizes the valve motor moving the valve into brining. A port opens to route water to the nozzle. Flow through the nozzle and venturi creates a suction on the brine tubing and brine valve, drawing brine from the salt storage area. Brine mixes with water at the nozzle/venturi, and travels back to the valve. Flow continues down the internal standpipe and into the resin bed. As brine passes through the resin bed, hardness minerals are released from the resin and carried with the flow of water, to the drain. After all brine is drawn from the brine tank, the brine valve float seats to prevent air induction. Water flow continues in the same direction to slowly rinse brine and hardness minerals to the drain. Brining/brine rinse times are shown in the tables on page 24. BYPASS HARD WATER*: During the brining, brine rinse, backwash and fast rinse cycles of regeneration, hard water is bypassed through the valve and is available if needed. You should avoid using hot water, if possible, because the water heater will refill with hard water. * See Repair Parts List, page 35, for more information on hard water bypass. continued, page 22

20

OPERATION --- WATER FLOW THROUGH THE SYSTEM

Figure 11

FILL

ALL OTHER MODELS Nozzle & Venturi position switch position switch valve cam valve cam rotor & disc

MODELS PA051 & PA071 Nozzle & Venturi

venturi rotor & disc fill flow plug fill water (soft) To Valve Outlet (soft water) top distributor resin bed from Valve Inlet (hard water) fill water (soft) To Valve Outlet (soft water) top distributor resin bed

from Valve Inlet (hard water)

resin tank resin bed bottom distributor

resin bed

resin tank bottom distributor

BRINING and BRINE RINSE

Figure 12
MODELS PA051 & PA071 bypass hard water to valve outlet ALL OTHER MODELS bypass hard water to valve outlet

venturi drain from Valve Inlet (hard water) drain from Valve Inlet (hard water)

nozzle brine from salt storage tank

brine from salt storage tank

check ball adaptor (installed in valve body)

from check ball adaptor

21

OPERATION --- WATER FLOW THROUGH THE SYSTEM BACKWASH

Figure 13 The motor drives the valve to end brine rinse and reposition in backwash. In backwash, a fast upward flow of water through the resin bed flushes remaining hardness minerals, brine, dirt, sediments, iron deposits, etc., from the bed and to the drain. The fast flow lifts and expands the resin bed for maximum cleaning.
bypass hard water to valve outlet flow plug

drain

FAST RINSE
Figure 14 After backwash, valve rotation places the unit in fast rinse. A continued fast flow of water reverses direction, flowing down through the bed. Any hardness minerals, brine, etc., remaining at the bottom of the bed are flushed up the standpipe, and to the drain. The fast flow packs the resin bed in preparation for service. The valve motor is energized a final time to drive the valve to service position.

drain

soft water to valve outlet

22

SERVICE INFORMATION
REFILLING WITH SALT Remove the brine tank cover and check the salt storage level frequently. Always refill if less than 1/2 full. BE SURE THE BRINEWELL COVER IS ON. NOTE: In humid areas, it is best to keep the salt storage level lower, and to refill more often. RECOMMENDED SALT: Nugget, pellet, solar, button, etc. water conditioner salt is recommended. This type of salt is formed, or compressed into briquets, from high purity evaporated crystals. It has less than 1% insoluble (will not dissolve in water) impurities. Clean, high grade rock salts are acceptable, but may require frequent brine tank cleaning to remove the sludge residue (insolubles). SALT NOT RECOMMENDED: Rock salt, high in impurities, block, granulated, table, ice melting, ice cream making salts, etc., are not recommended. SALT WITH IRON REMOVAL ADDITIVES: Some salts have an additive to help the unit handle iron in the water supply. Although this additive may help keep the units resin clean, it may also release corrosive fumes that will weaken and shorten the life of some softener parts. BREAKING A SALT BRIDGE Sometimes, a hard crust or salt bridge forms in the brine tank. It is usually caused by high humidity or the wrong kind of salt. When the salt bridges, an empty space forms between the water and salt. Then salt will not dissolve in the water to make brine. Without brine, the resin bed does not regenerate and you will have hard water. If the storage tank is full of salt, it is hard to tell if you have a salt bridge. Salt is loose on top, but the bridge is under it. Take a broom handle, or like tool, and push it straight down into the salt. If a hard object is felt, its most likely a salt bridge. carefully push into the bridge in several places to break it. CLEANING THE NOZZLE & VENTURI A clean nozzle and venturi is a must for unit to work right. This small unit moves brine from the brine tank to the resin tank during regeneration. If it becomes plugged with sand, silt, dirt, etc., the softener will not work and you will get hard water. 1 valve models use two different nozzle assembly designs. Figure 15 shows the assembly used on PA051 and PA071 models. All other models use the nozzle assembly in Figure 16, page 24. Figure 15
To get to the nozzle venturi, remove the units top cover. Be sure the softener is in service cycle (no water pressure at nozzle and venturi), then turn off the cap from the nozzle and venturi housing. DO NOT LOOSE THE LARGE O--RING SEAL. Lift out the screen support and screen, then the nozzle and venturi. Wash and rinse the parts in warm water until clean. If needed, use a small brush to remove iron or dirt. Also check and clean the gasket and flow plug if dirty. Carefully replace all parts in the correct order. Lubricate the o--ring seal with silicone grease or Vaseline and place in position. Install and tighten the cap, BY HAND ONLY. DO NOT OVER TIGHTEN AND BREAK THE CAP OR HOUSING.
Cap O-ring Seal Screen Support Screen Nozzle & Venturi Gasket
IMPORTANT: Be sure small hole in the gasket is centered directly over the small hole in the nozzle & venturi housing. *INSTALL WITH NUMBERED SIDE UP CONCAVE SIDE DOWN. NOZZLE ASSEMBLY MODELS PA051 & PA071

Screen

*Flow Plug

Nozzle & Venturi Housing

23

SERVICE INFORMATION
Figure 16 NOZZLE ASSEMBLY ALL MODELS EXCEPT PA051 AND PA071 brine return line

BE SURE THE SOFTENER IS IN SERVICE POSITION (NO WATER PRESSURE AT NOZZLE ASSEMBLY). 1. Disconnect bottom tubing at the nozzle assembly and turn nozzle housing out of nozzle and venturi housing. 2. Turn nozzle out of nozzle housing. Remove venturi with a long, needle--nose pliers, if needed (can clean center hole of venturi without removing. 3. Clean parts in hot soapy water. Use a small wire to clean holes in the nozzle venturi. USE EXTREME CARE NOT TO SCRATCH OR MISSHAPE THE HOLES, OR SURFACES AROUND THEM. Flush parts in fresh, clean water. 4. Reassemble all parts, being sure to seat the nozzle and venturi in their respective locations. DONT OMIT THE O--RING SEAL ON THE NOZZLE. 5. Replace the nozzle housing and reconnect the tubing.

pressure side MODEL

PA051
FILL CYCLE FLOW RATE (GPM) FILL FLOW PLUG LOCATION BRINE CYCLE FLOW RATE (GPM) BR. RNS. CYCLE FLOW RATE (GPM) BKW. CYCLE, & FAST RNS. CYCLE FLOW RATE (GPM) BKW. F. RNS. BKW F RNS FLOW PLUG IDENTIFICATION, AND LOCATION FINE AMOUNT GRAVEL (LBS.) * FREEBOARD (INCHES) MED. CRS. 17 27 .3

PA071
.3

PA101
.3

PA131
.3

PA191
.5 See key no. 16, page 31

PA251
.5

PA321
.5

See key no. 34, page 34 .27 .19 5 black - tan dot (.5) ( 5) .27 .16 5 .58 .48 7 brown (.7) ( 7) .57 .47 7

1.1 .89 10

1.1 .89 10 orange (.10) ( 10)

1.1 .89 10

BEHIND DRAIN ELBOW OF 1 VALVE ( SEE PAGE 34) 17 19 34 30 34 22 50 50 50 36 50 50 50 27 50 50 50 18

* Nominal distance from top of resin bed, to top of the tank. This dimension can vary several inches, depending on resin moisture content, degree of bed expansion or packing, resin tank diameter tolerances, etc.

LOW FILL CYCLE TIME (MIN.) HIGH LOW SALT BRINING/BR. RNS. CYCLE TIME (MIN.) HIGH SALT BACKWASH CYCLE TIME (MIN.) FAST RINSE CYCLE TIME (MIN.) Factory default setting.....see page 4.

6.7

8.9

13.4

17.9

16.1

21.4

26.8

25.1 108

33.5 144

50.2 115

67.0 160

60.3 150

80.4 160

100.45 180

63 15 5

84 15 5

95 15 5

130 15 5

125 15 5

130 15 5

150 15 5

24

SERVICE INFORMATION, ELECTRONIC DEMAND TIMER MODELS

WIRING CONNECTION DIAGRAM
TRANSFORMER 120V POWER SOURCE

"
24V 3 Amp, 250 V Fuse POWER CABLE

ELECTRONIC BOX

NOTE: Multiple units require only one transformer.

GREEN --- LIGHT KIT --- OPTIONAL

Connections for controller cable of multiple units in installation. WHITE --- CHLORINE GENERATOR --- OPTIONAL

CONTROLLER CABLE

RED --- IMMEDIATE REGENERATION SWITCH --- OPTIONAL

RED --BLACK

GREEN/ BROWN

WATER METER

MOTOR SWITCH

WATER CONDITIONER CONTROL

TROUBLESHOOTING
ALWAYS MAKE THE INITIAL CHECKS FIRST: 1. Does the time display show the correct time of day? ...If display is blank, check power source to the conditioner. ...If display is blank, check the fuse on the power cord. ...If time is flashing, power was off for longer than the built-in program memory. The conditioner resumes normal operation, when power returns, but regenerations occur at the wrong time. ...If an error code shows in the display (example: Error3), go to AUTOMATIC ELECTRONIC DIAGNOSTICS, page 26. 2. Plumbing bypass valve(s) must be in service position (all the way open or closed, as applies. . . see page 11). 3. Inlet outlet and drain pipes must connect to the conditioner as typically shown on page 9. 4. Is the transformer plugged into a live, grounded wall outlet, and the power cable fastened securely? 5. Is there salt in the brine tank? Check to be sure it is not bridged or caked (see page 23). 6. Is the brine tubing connected? See step 3, page 10. 7. Double check the Hardness setting. Press the Menu/Exit ( ) button, move the cursor (>) to Set Hardness and press the Menu/Exit ( ) button. Be sure it is the correct setting for the water supply. Make a hardness test of the raw water and compare with the hardness setting. If the water contains iron, be sure to add 5 to the hardness number for each 1 ppm. Also test a conditioned water sample to verify if a problem exists. Press the Menu/Exit ( ) button to return to Primary menu, move cursor to EXIT and return to normal operating screen. If you do not find a problem after making the initial checks, do MANUAL ELECTRONIC DIAGNOSTICS, and the MANUAL ADVANCE REGENERATION CHECK, page 27.

25

SERVICE INFORMATION, ELECTRONIC DEMAND TIMER MODELS

AUTOMATIC ELECTRONIC DIAGNOSTICS The timer computer has a self-diagnostic function for the electrical system (except input power and water meter). The computer monitors electronic components and circuits for correct operation. If a malfunction occurs, an error code appears in the timer display area of the electronic box.
Error # 3 Tank #1 Recharge to Retry Menu

The chart below shows the error codes that could appear, and the possible defects for each code. While an error code appears in the display, the tank is taken offline and either the Recharge button or Menu/Exit ( ) can be used. Menu/Exit ( ) remains operational so the service person can make the Manual Electronic Diagnostics to further isolate the defect, and check the water meter. If Recharge is pressed, the display will show the diagnostics screen and cycle the valve through all positions to try to correct the error itself. After it is done retrying, the display reverts back to the run screen (either showing error code again or normal run screens). If the controlloer successfully fixes the problem in the diagnostics display, the unit automatically is placed back online by the software. There would be no need to go into the online/offline screen to put the unit back online. PROBLEM No display. POSSIBLE DEFECT No power to outlet. Fuse blown. POSSIBLE SOLUTION Check the outlet by plugging in another appliance. Check fuse in power cable. REPLACE WITH SAME TYPE AND VALUE: AGC 3A 250V. Plug the transformer into an outlet and measure output voltage with a multi--meter. Should be between 24 and 30 volts AC. Check connections at controller box and valve. Connect all other wires before plugging transformer into outlet. Check connections at controller box and valve. Check for corrosion at connection points. Check valve switch connections. Check proper valve configuation is selected controller box. Initiate a recharge and step valve through all positions. Check motor for consistent movement. If slow, check motor and valve seals. Check red wires from power cable for possible shorts, check immediate regeneration switch.

Internal transformer fuse blown.

Fuse keeps blowing.

Wiring harness shorted or not connected properly. Wiring harness not connected or not connected properly. Incorrect position switch connections. Incorrect valve type selected on new install or upgrade to system. Valve motor running slow, or not at all.

Error code 1, 3 or 4.

Error code 6

Optional immediate regeneration switch is stuck in the on position.

Procedure for removing error code from faceplate: Press the RECHARGE button, or: 1. Unplug transformer --- --- --- --- 2. Correct defect--- --- --- --- 3. Plug in transformer --- --- --- --- 4. Wait for 6 minutes. The error code will return if the defect was not corrected.

26

SERVICE INFORMATION, ELECTRONIC DEMAND TIMER MODELS

MANUAL ELECTRONIC DIAGNOSTICS
1. Do the preceding (page 25) INITIAL CHECKS first. 2. Enter the diagnostics screen on the controller (pg 26) and using the down () button, view the turbine information. The 3 digits after Trbn: indicate water meter operation as follows. 000 (steady) = conditioned water not in use...no flow through the meter.
Pos: SERVICE 0:00 Req Pos: SERVICE Motor: ON Sw:OPEN Trbn: 000 Gals: 0

- open a nearby conditioned water faucet 000 to 140 (continual) = repeats display for each gallon of water passing through the meter.

motor

IIf you dont get a reading in the display, check the turbine connection to the electronic box. If the connection is okay and good contact is made, pull the sensor from the valve outlet port. Pass a small magnet back and forth in front of the sensor. You should get a reading in the display. If you get a reading, unhook the in and out plumbing and check the turbine for binding. NOTE: The position switch is closed when the plunger is depressed, open when exteneded.

position switch

sensor housing turbine turbine support & shaft

valve outlet

MANUAL ADVANCE REGENERATION CHECK This check verifies proper operation of the gear---motor, brine tank fill, brine draw, regeneration flow rates, and other controller functions. Always make the initial checks, and the manual initiated diagnostics first. NOTE: A steady time (not flashing) must show in the display. 1. Use the recharge button to manually advance the valve into each cycle and check the various valve cycles. Move the cursor next to the tank and press the Recharge button. The valve will start the sequence for recharge. Press the Recharge button to advance the valve through each position.
>EXIT Online/Offline Recharge Now Recharge Tonight

FILL: Remove the brinewell cover and, using a flashlight, observe fill water entering the tank. a. If water does not enter the tank, look for an obstructed nozzle and venturi, fill flow control, screen(s) or brine tubing. CAUTION: Softener must be depressurized before removing aspirator assembly. BRINING: A slow flow of water to the drain will begin. Verify brine draw from the brine tank by shining the flashlight into the brinewell and observing a noticeable drop in the liquid level. NOTE: Be sure water is in contact with the salt, and not separated by a salt bridge...see page 23. a. If the unit does not draw brine, check for... ...dirty or defective nozzle and venturi, pages 23 & 24 ...restriction in valve drain, causing a back-pressure (bends, kinks, elevated too high, etc.) ...obstruction in brine valve or brine tubing ...inner valve failure (obstructed or defective o---ring seals, rotor or disc) BACKWASH: Look for a fast flow of water from the drain. a. If flow is slow, check for a plugged top distributor screen, internal riser pipe, backwash flow controls, drain piping, fouled resin bed, etc.

27

FAST RINSE: Again look for a fast drain flow. Allow the unit to rinse for several minutes to flush out any brine that may remain from the brining cycle test. 2. To return the valve to service position, press Recharge button once again. Note: On multiple tank systems, the first tank advances to service before the second tank then manually advances to fill and all other cycles. OTHER SERVICE HARD WATER BYPASS (hard water bleeds into conditioned water supply). 1. Defective disc, seal or wave washer (see key nos. 14, 15 and 40, page 34). 2. Missing or defective o---ring(s) at resin tank to valve connection (see key no. 9 or 12, page 32). WATER LEAKS FROM DRAIN HOSE (during service). 1. Defective disc, seal or wave washer. WATER HAS SALTY TASTE 1. House water pressure low (adjust pump if well system). 2. Partially restricted valve drain hose, top distributor, backwash flow plug, resin tank internal riser or bottom distributor.

28

REPAIR PARTS . . . BRINE TANKS MODELS 051 & 071

14 13 3 4 2 1 10 9 8 9 10 15 16 12 5 6 7 8 22

11 21 20 19 18

17

KEY NO. 1 2 3 4 5 6 7 8 9 10 11

SINGLE SYSTEMS

MULTIPLE SYSTEMS

DESCRIPTION OF PART Hose Clamp Grommet Hose Adaptor Nut Brine Tank Cover Brinewell Cover Brinewell Decal, Brinewell O ---Ring Screw Brine Tank

KEY SINGLE NO. SYSTEMS 12 13 14 15 16 17 18 19 20 21 22 -------

MULTIPLE SYSTEMS 7094979 7056612 7094961

DESCRIPTION OF PART Insert, 5/16 (3 reqd) Tee, w/Nuts Tubing, 5/16 X 3 (2 reqd) Brine Tube Float, Stem & Guide Assembly Clip Brine Valve Body Clip Screen Tubing Assembly Brine Valve Assembly

0900431 9003500 1103200 7082150 7180437 7155115 7100819 7243853 7003847 7148875 7112612

7221746 7113008 1205500 7092252 7080653 7131365 7113016 7220928

29

REPAIR PARTS . . . BRINE TANKS - ALL OTHER MODELS -

11 10 12 3 2 10 9 1 8 5 4 8 14 15 16 17 9 14 15 16 22 21 20 18 19 9 13 MULTIPLE SYSTEMS 18 19

9 13

17

22 21 20 8 7

SINGLE SYSTEMS

23

24 25

34 33 32

26

31

A SETTING
25 --- 700# 35 --- 1000#

30 29 28 27

30

REPAIR PARTS . . . BRINE TANKS - ALL OTHER MODELS KEY NO. 1 2 3 4 5 --6 7 --8 9 10 11 12 13 14 15 16 --17 18 PART NUMBER 0523819 7243853 7082150 7222051 0980062 0980067 7178634 7227027 7227035 9003203 7131349 7226966 7092781 7168435 9004503 1109600 1135200 1148800 7128396 7028871 7170327 DESCRIPTION OF PART Drain Elbow Brinewell Decal Wing Nut Brinewell Cover Brinewell, PA 101 & 131 Brinewell, PA 191, 251 & 321 Screw, 1/4 20 x 5/8 Brine Tank (includes cover), PA 101 & 131 Brine Tank (includes cover), PA 191, 251 & 321 Nut, 3/8 Tubing Insert Tee, 3/8 NPT x 3/8 Tube (2) Tubing, 3/8 x 10 (4) Tubing, 3/8 x 5 ---1/2 (2) Elbow (2) Housing, Nozzle & Venturi Seal Disc Flow Plug, PA 101 & 131 Flow Plug, PA 191, 251 & 321 Bushing, 1/2 NPT O ---ring, 5/8 x 13/16 KEY NO. 19 20 21 --22 --23 24 25 26 27 28 29 30 31 32 33 34 ----PART NUMBER 1109700 0900060 7126637 7127764 7126645 7127772 9007700 1112200 9006071 7234595 0516924 0516211 0900186 0517030 2174500 2220300 0513860 7168647 7231254 7231262 DESCRIPTION OF PART Nozzle Housing O ---Ring Seal, 3/8 x 1/2 Nozzle (white), PA 101 & 131 Nozzle (gray), PA 191, 251 & 321 Venturi (almond), PA 101 & 131 Venturi (gray), PA 191, 251 & 321 Elbow, 1/2 NPT Float Rod Guide Screw, #6 ---20 x 7/8 Riser Pipe & Elbow Assembly Retainer, Bottom Seal Bottom Seal O ---Ring, 7/8 x 1 Brine Valve Nut Float Rod & Stem Float Assembly Float Stop Ceramic Washer Brine Valve Assembly (includes key nos. 14 thru 34), PA 101 & 131 Brine Valve Assembly (includes key nos. 14 thru 34), PA 191, 251 & 321

31

REPAIR PARTS . . . RESIN TANK ASSEMBLIES

6 1

2 valve asm, see pages 34 & 35

16 7 8

Note: Tank adaptor is glued to resin tank.

17 9 10

11 15 12 13 14
+ + . + ++ + + + + + + + ++ + + ++ + + + + + + ++ ++ + + ++ + + + + + ++ + + + + + ++ + + + + + ++ + +

13

.. .. .

15 14

32

REPAIR PARTS . . . RESIN TANK ASSEMBLIES

KEY NO. 1 --2 3 4 5 6 7 8 9 10 11 12 13 14 ------15 16 --17 ------ PART NO. 7174868 7285148 7189448 7085297 7239854 7286314 --7176292 7088033 7133529 7133480 7077870 7133503 7127895 7124415 7124423 7127073 4104600 0502272 7172638 7169465 7141409 7285902 7238735 7286005 Cover Decal, Cover Cover, Bottom Transformer, 24V --- 25 VA Control Box Power Cable Fuse, AGC 3A 250V, Purchase locally, replace with same type and value only. Clamp Section (2 reqd) Clamp Retainer (2 reqd) O---Ring, 2---7/8 I.D. x 3---1/4 O---Ring, 13/16 I.D. x 1---1/16 Top Distributor O---Ring, 2---3/4 I.D. x 3 Repl Distributor (bottom) Gravel, Fine --- 17 lbs. Gravel, Fine --- 50 lbs. Gravel, Medium --- 50 lbs. Gravel, Course --- 50 lbs. Resin, 1 cu. ft. Resin Tank (12 Dia. x 54) Models PA051, PA071 Resin Tank (17 Dia. x 58) Models PA101, PA131 Resin Tank (24 Dia. x 72) Models PA191, PA251, PA321 ACCESSORIES Remote Monitor Kit Error Indicator Controller Extension Cable, 20 DESCRIPTION

Includes key nos. 8 through 14. Be sure to check length...page 6. See page 4 for amount required.

33

REPAIR PARTS . . . VALVE ASSEMBLY

1 2 44 43 42 3 4 5 6 7 assembled view 41 flow plug assembly

39 40 38 37 36
wear-strip seal

10 11 12 13 14 15 16

47

cross---section view 25

35 34 33 17 18 19

20

26 27

21 22 23 24

32 31 46 31 31 45 29 30 28

34

REPAIR PARTS . . . VALVE ASSEMBLY

KEY PART NO. NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 7224087 7286039 7231393 0900857 7171250 7283502 7169180 7172793 7170288 DESCRIPTION Screw, #8-32 x 1 (4 req.) Motor (incl. 4 ea. of Key No. 1) Motor Plate Screw, #6-20 x 3/8 (3 req.) Bearing Cam and Gear Clip (Drain) Drain Hose Adaptor O-ring, 15/16 x 1 ---3/16 Flow Plug Models PA051 & PA071 (3.0) Models PA100 & PA130 (7.0) Models PA191, PA251 & PA321 (10.0) O-ring, 5/8 x 13/16 z O-ring, 1 ---1/8 x 1 ---1/2 z Bearing, Wave Washer Rotor & Disc, Models PA051 & PA071 Rotor & Disc, Models PA051 & PA071, multiple tanks Rotor & Disc, All other models Rotor & Disc, All other multiple models O-ring, 4 ---1/2 x 4 ---7/8 z Rotor Seal z Seal z Plug (Drain Seal) Spring Clip (2 req.) Copper Tube, 1 (2 req.) O ---ring, 1 ---1/8 x 1 ---3/8 (2 req.) Turbine Support Turbine Controller Cable & Sensor Housing Asm KEY PART NO. NUMBER 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 0900060 7081201 --7171145 7222988 7170319 7085247 7128760 7100940 1202600 7095030 1148800 7114533 7204362 7146043 7167659 7170262 7199729 7175199 7171161 7172997 7145186 7140738 7222938 7222954 7248706 7185487 O ---ring Retainer (Nozzle & Venturi) Seal (Nozzle & Venturi) z Valve Body (Models PA051, PA071 & all filter models) Valve Body (All other models) O-ring, 1/4 x 3/8 (2 req.) Nozzle & Venturi Asm Models PA051 & PA071 (incl. Key Nos. 33 through 40) Adaptor (All other softener models) Plug (All filter models) Nut Ferrule Cone Screen Flow Plug, .3 gpm Nozzle and Venturi Gasket Kit (Models PA051 & PA071) Gasket (only) Screen Screen Support O-ring, 1 ---1/8 x 1-3/8 Cap Wave Washer Valve Cover Screw, #10 x 2 ---5/8 (8 req.) Switch Screw, #4-24 x 3/4 (2 req.) Check Ball Insert E ---Ring Ground Clamp kit Seal Kit (incl. Key Nos. 11, 12, 15, 16, 17 and 28) DESCRIPTION

b
7197808 7178202 7178210 ----7174313 7185500 7229590 7229582 7229605 ------7171187 7129889 7089306 7077642 7170262 7119177 7123061 7285994

Multiple Tank Systems use special rotor & discs to prevent the use of hard water during regeneration. The illustrations below show the different rotors for identification.

Rotor & Disc, Models PA051 & PA071

Rotor & Disc, All other Single Models

Rotor & Disc, Models PA051 & PA071 Multiple Tanks

Rotor & Disc, All other Multiple Models

35