POWER Z Data Sheet ENG
POWER Z Data Sheet ENG
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Power Z Box
Technical data
Description Notes / Options
CPU 32 bit RISC 264 MHz - Dual core
Flash memory + F volume 8 MB
Ram (with battery backup) 2 MB
Fast access internal RAM memory 512 KB
Clock calendar No
Axes interpolation No Lack editors CNC and BLC
Buzzer Yes
Touch screen Yes
Keyboard management No Only USB keyboard
Digital inputs PNP 24 Vdc 10 Locally expandable to 26 with INT-SPI
Protected outputs PNP 0,35 A - 24Vdc 8 Locally expandable to 24 with INT-SPI
Optoinsulated outputs 60 mA 24Vdc PNP 2
Analog inputs 0..5 volt - 14 bit 3 On request 2 can be 0-20 mA
Analog input +/-10 volt 1 Optional
Analog input 0-20 mA 12 bit 1 Optional
Analog outputs +/-10V, from PWM 1
ABZ 5V Line Driver encoder interface 1 5V Push Pull opening the jumpers
AB 5V Line Driver encoder interface 1 5V Push Pull opening the jumpers
STEP / DIRECTION or PWM outputs for 3 axes 5V Line Driver
RS232 port 2
RS485 port 1
CAN port 1 Only CANopen CiA 401 for I/O
Ethernet 10-100 T port 1 TCP/IP, FTP, ModbusTCP and WEB server
USB 2.0 port 1 Only rear
SPI port (local I/O expansion) 1 For INT-SPI interface with 16 I +16 O
Low consumption, battery function also
Power supply 24 Vdc
possible
Please note: the graphics controller of Power Z not have enough dynamic memory and thus
cannot handle the USB mouse and is generally less performing than other Power controllers.
In cases where it is required to use the mouse or you have to have high-performance graphics
is therefore recommended to use the Power J.
Power Z Data Sheet EN
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Warnings
Before powering up the controller you should always check the following:
1. That the power is supplied only via terminal M1
2. That the supply voltage never exceeds 27 VDC
3. That the connections between the + and - of the power supplies
are not reversed, both incoming or exiting the controller
4. That the encoders are not fed with voltages other than those
provided by the controller
P23 JP3 M7 1
P8 P16
DL3
DL6
JP22 I1
I2
1
1
I3
DL1
P11 J3
PG
2 2
3 4
M5
1
1 M3 M4
FT1
JP26 JP25 1
o0
o1
o2
o3
o4
o5
o6
o7
i0
i1
i2
i3
i4
i5
i6
i7
1 M1 1 M8 1 M6 1 M2
JP1
The digital outputs are 5V Line Driver (IC type 26C31), with internal power supply.
When outputs o20 and/or o21 are used as Enable for the axis, their operating logic is reversed internally;
then, when the axis is activated, the straight signal goes to 0V and the inverted signal goes to 5V.
+/- 10V analog outputs is obtained by converting the digital signal PWM #5 into analog with an integrator;
the “drive type” parameter must be set to 1 and the PWM resolution can be set to 13 or 14 bit.
The PWM signal can become a STEP signal if you set the drive type special parameter at value 8; if other
motor parameter is set at 0 the axis feedback is an encoder, if it is at 1 the pulses generated by the STEP
output are used as feedback. The motor output offset special parameter should also be set at a value
different from 0 to avoid that the stabilization time is too long when the target position is reached. Max.
frequency of the STEP signal is 263 KHz if INFO 1154=1 and may fall to 37 KHz if INFO 1154 = 7 (further
information in “Power Family.chm” manual)
Power Z Data Sheet EN
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* VAX terminal allows you, if JP1 is open, to supply the 0.35A protected outputs independently from the
controller’s power supply. This is useful especially when the controller’s outputs are used on machines
which have to respect CE safety regulations.
Power Z Data Sheet EN
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Box version
Since graphics controller is integrated into the display, as there is no display when you make the dump
(that is a copy of the screen image) from Power Studio or Web Server, you get a screen image
completely light blue.
Ethernet connection
There is one parameter to enable Ethernet connection, one to set its IP address and one to declare its
subnet mask; the first and the third one are accessible in the machine parameters, while the Ethernet
address is in the “change card parameters” list accessible from the Boot menu (see also “Basic touch
screen functions” in this data sheet). If the controller does not have a full hardware keyboard, the Boot
menu should be accessed through the touch screen tool bar (remember that this access is protected by a
password):
You can find further information on html manual PowerFamily.chm, in the paragraph “User’s interface”. By
default connection is already enabled and the controller is accessible at IP 192.168.0.200, subnet mask
255.255.255.0; for a direct connection with a PC (peer to peer mode) use a crossed Ethernet cable with
RJ45 8 pins connectors.
Power Z Data Sheet EN
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Names of axes
This hardware configuration parameter associates the names of axes to the hardware resources on the
motherboard. These resources can be identified per type and differ for a consecutive numbering (e.g.
encoder # 1, encoder # 2, PWM # 5 etc.). In the default configuration, the names XYZ are assigned to the
axes and the position assumed by each letter indicates the number of the hardware resource which will
be associated to the relative axis if installed.
Installed axes
In order to be installed and be operative the axis have to be declared in specific hardware configuration
parameter. It’s possible to modify default hardware resources assignation operating on respective special
parameters of each axis.
For example: installing axes X and Y and modifying the "encoder number" parameter of the “X axis
special parameters” from the “default” value to value “4” transfers the X axis feedback from encoder # 1 to
encoder # 4, while the Y axis feedback will remain the default correlation to # 2.
The freed resources (encoder # 1 in the example) can be used by other axes or managed through
specific commands available in the programming language.
Inputs in interrupt
All inputs present on the main board can be managed at interrupt.
If the integrated circuit reaches the thermal overload threshold, all outputs are turned off; they
automatically reset only after the internal temperature of UDN 2987 will have dropped by about 10%.
During overcurrent shutdown the i22 output will remain at 0.
i0 M8 2 d40
i1 M8 4 d41
i2 M8 6 d42
i3 M8 8 d43
i4 M8 10 d44
i5 M8 12 d45
i6 M8 14 d46
i7 M8 16 d47
i22 - - Internal alarm on protected outputs
i40 M8 20 Fc Zero axis # 1 (X)
i41 M8 18
i56 M2 5&6 Enc. # 1 zero notch, 5V Line Driver, usable in interrupt
i88 - - I1 push button
i89 - - I2 push button
i90 - - I3 push button
Power Z Data Sheet EN
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o0 M8 1 d56
o1 M8 3 d57
o2 M8 5 d58
o3 M8 7 d59
VAX
o4 M8 9 d60
o5 M8 11 d61
o6 M8 13 d62
o7 M8 15 d63 24V PNP 0,35A * protected output
CONNECTION EXAMPLES
This section is an extract of the information provided in the “Electrical Connections” section of the manual
supplied with the controller, to which you must always refer for the wiring of the system according to the
constructor’s technical recommendations.
FT1
GND
Analog Input
17 ENBX driver enable (Imax 60 mA) Enable Input
18 User input i41
19 User output o17 (Imax 60 mA) DIGITAL
20 FCZEROX X axis zero limit OUTPUTS
21 VAX I/O +24 V power supply Max 30 Vdc – 60 mA
22 GNDA 0Vdc
Pin M6 connector
1 PWM - STEP # 1
2 / PWM - STEP # 1
17 GNDA 0Vdc
18 +/- 10V from PWM # 5
Power Z Data Sheet EN
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PE
PE
JP22 inserts the start or end termination resistance of the RS485 line (not connected by default).
CAN NODE
CAN L
CAN H
GND
Power Z Data Sheet EN
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FUNZIONI DI BOOT
F1 = change card parameter
F2 = touch screen calibration
F3 = full ram clear
F4 = reset
F5 = load file
F6 = clear screen
F7 = save current firmware
F8 = export card parameter
WARNING: the Boot menu only manages the USB memories and not any other peripherals, such
as the keypad and the mouse, which may be connected to the same USB port by means of a hub.
Once you are in Boot menu, we suggest you to calibrate the touch screen so that the touch function
is still active when the system is switched on again, even after running functions F3 and F4 which
partially or totally clear the RAM memory.
We recommend not to alter the card’s basic configurations without contacting first the Tex
Computer’s technical staff.
2. If at start up the system detects a pressure at the top left-hand corner of the screen you enter the
menu which allows the operator to disable some functions during the current start-up phase. The
following check list will be displayed:
Touching the screen on each of the white boxes allows the user to
check or un-check the functions to be disabled during the current
start-up phase. Pressing ENTER you confirm the selections made,
which affect the current start-up phase only and not the following
ones.
.
Power Z Data Sheet EN
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I1 pressed at power on
I1 Press quickly
< 4 seconds > 4 seconds
I1 Press and hold until DL is
always on
Boot menu Card recovery
DL DL
to exit: I1
select F4 or turn off and after
turn on the power supply
1 - Load configuration I1 DL
DL Load configuration card
parameter from file POWER.CRD
After you enter the Boot I1
Menu using this button, the
next time that the controller 2 - Save configuration DL
I1
is turned-on, the Ethernet
port will be enabled even if DL Save configuration card
parameters in file POWER.CRD
the "Lan 1- enabled" ope-
rator parameter is set to I1
NO.
3 - Load firmware I1 DL
DL Load the firmware from file
FIRMWARE.BIN
I1
4 - Save firmware I1 DL
DL Save the firmware into file
FIRMWARE.BIN
I1
5 - Restore application I1 DL
DL Executes the restore of desired
application or DEFAULT
I1
6 - Touch calibration I1 DL
DL Activates the calibration
procedure of touch screen
I1
Main menu
Power Z Data Sheet EN
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The controller is equipped with a microswitch, called I1, located on one side of the motherboard; next to it
there is also a red LED DL3. Pressing the microswitch I1 at power on you can access both the Boot
menu and the Card recovery functions which allow you to upload from a removable storage medium, a
text file, called POWER.CRD, where there are listed the values of the main card configuration
parameters, including the IP address of the controller; these features are particularly useful for Box
version controllers.
The functions available are:
1 - Load configuration; loads the motherboard with the configuration parameters of the file
POWER.CRD
2 - Save configuration; create a POWER.CRD file with the motherboard data
3 - Load firmware; loads, in two different moments, indifferently both the Main and the Boot of the
controller if in the storage medium they are both called FIRMWARE.BIN
4 - Save firmware; save the motherboard firmware by creating a file named FIRMWARE.BIN
5 - Restore application; activates the procedure that allows to instantly load the backup of an
application program, present on the main root of a removable storage drive, whose name is
defined in the operator parameter restore al reset. If this parameter is empty it will be
automatically searched for an application program called DEFAULT
6 - Touch calibration; gives you instant access to the calibration of the touch screen
You can exit the Card recovery menu at any time by turning off and on the power supply of controller.
Power Z Data Sheet EN
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