VersaLift 32 Installation
VersaLift 32 Installation
INSTALLATION GUIDE
Standard Models 32, 32H, & 32HX
Wireless Models 32W, 32WH, & 32WHX
! Lift Opening
Preparation
! Lift Assembly
! Installation
The power cord provided with this product has three blades. LIFT OPENING FINISH:
The longest blade is the grounding blade (Fig. 1a). The The lift opening must have smooth, perpendicular side
shorter flat blades are the current carrying blades. You will walls. No nail heads, brackets, sheet rock or decking can
protrude or extend into the opening, as this will cause the
need a grounded power outlet (receptacle) as shown below
lifting platform to become caught on those edges and the
(Fig. 1a). If your outlet does not have a grounded receptacle
lift will malfunction. (See Figs. 2a, 2b, & 2c).
for a three blade plug or if you are unsure if your outlet is
correctly grounded, have a qualified electrician check the
outlet (receptacle) to make sure it meets local codes.
Incorrect grounding puts you at risk of electrical shock.
Never modify the equipment plug to fit a two blade outlet 7.75”
(receptacle)! 11"
Fig. 1b
Fig. 1a
DIM. DIM.
"A" "B"
3/4"
C L
C 58-1/2"
L
58.5"
30.5"
C
L
3/4"
2"
DRILL 5/32" PILOT HOLES 14”
x 2½" DEEP, 8 PLACES
14” C L
2"
Fig. 3
THESE JOISTS
IMPORTANT NOTICE ABOUT FRAMING: 24”
MAY NEED TO
BE DOUBLED
The Optional Framing Techniques and Illustrations Fig. 4 O.C.
factors, including the size and span of the existing joists. Solid Wood Joist Hanger I-Joist Hanger
Versa Lift Installation - Optional Framing Techniques 7
Optional Framing Technique #1 Depending on the size and span of your joists, you may
For Homes with SOLID WOOD JOISTS 16 or 24” OC: need to double the joists on either side of the opening for
If your attic is decked, you will need to remove some added strength as shown in Fig. 7. The sheet rock can
decking to expose the joists in the area of the opening. now be cut flush with the opening. Install decking flush to
If your attic is not decked, nail down some plywood on the inside edge of the opening (not illustrated). Note that
either side for a temporary work surface. decking and sheet rock must not extend into the opening
You will need temporary supports for any joist that will be (see Figs. 2a & 2c on pg. 5).
cut. One technique is shown below using two 2 x 8” Note: Joist hangers can be used instead of blocking.
(minimum size) planks to span the adjacent joists. Each Joist hangers must be covered with 2 x 2” “L” flashing
plank is secured with 2 lag screws to the joist(s) to be cut (provided) to prevent the lift platform from hanging in
(Fig. 5). A framing square is used to mark guide lines for the opening, causing lift malfunction or damage (see
headers and cut lines (Fig. 5 inset). After cutting the joist, Fig. 2b, pg. 5 for details).
2x4” or 2x6” blocking is installed (Fig. 6 & inset).
Note: Joist hangers can be used instead of blocking.
Mark, cut, and install headers:
For joists on 16” centers: Cut the headers 30.5” long
(Fig. 7 & inset) and install them as shown.
For joists on 24” centers: Cut the headers 46.5” long
and install blocking (Fig.8 & inset). Install the headers.
Trim the joist section (removed in Fig. 5) to 58.5” long
and install it to finish the framed opening (Fig. 8). Solid Wood Joist Hanger
30.5" x
RAFTER Header x
SQUARE
1.5"
CUT INSTALL
61.5” HEADERS
58.5"
1.5"
4" LAG
SCREWS REMOVE SCREWS
AND SUPPORTS
INSTALL BLOCKING
46.5"
HEADER
NAIL
BLOCK 30.5"
TO JOIST
1.5"
CUT
JOIST
INSTALL 2 x 2” FLASHING
INSTALL INSIDE FINISHED OPENING INSTALL
BLOCKING JOIST
SECTION
REMOVE SCREWS
AND SUPPORTS
DOUBLE JOISTS
24" FOR STRENGTH
Fig. 6 Fig. 8 O.C. (IF NEEDED)
8
Versa Lift Installation - Optional Framing Techniques
Optional Framing Technique #2
FOR I-JOISTS ON 16” CENTERS:
(This technique requires that you have additional I-Joist
of the same size as that used in your ceiling. If you do not
have additional I-Joist, see the technique on page 10.)
I-Joists differ from solid lumber in that the “I” shape beam
is too narrow for “end nailing” when attaching one I-Joist
perpendicular to the face of another. Furthermore, the
59"
face of an I-Joist is inset, making it less than an ideal
surface to join something to. One way to address both 31"
problems is to install blocking on the ends of I-Joist
OPTION #1:
sections and headers. For details about using blocking, ONE JOIST IS
SHIFTED 1.5"
see Figs. 14 & 17 on pages 9 & 10. (MORE OR LESS)
OFF-CENTER
2 EACH JOIST
29 3/4"
WARNING!
CUTTING ONE I-JOIST
ON 16" CENTERS 2 EACH JOIST
WILL NOT PROVIDE A
59"
MUST BE 31" WIDE OPENING! 58 3/4"
31" WIDE! INSTALL 2 x 2” 58.5" FINISHED
FLASHING INSIDE OPENING
29.5" FINISHED OPENING 58.5 x 30.5"
30.5"
Note: I-Joist hangers can be used instead of blocking. CUT 1/4" PLYWOOD TO
PANEL INSIDE OF I-JOISTS
Finish opening with 1/4” paneling to cover hangers
2 EACH JOIST
and create a smooth-sided opening (Fig. 16), then
install 2 x 2” flashing in every corner (Fig. 2b, pg. 5). 29 3/4"
2 EACH JOIST
58 3/4"
INSTALL 2 x 2” FLASHING
I-Joist INSIDE FINISHED OPENING 58.5"
Depending on location 30.5"
Hanger
and code requirements,
web stiffeners may be
required for I-Joist when
using hanger brackets.
Web Stiffener
24”
O.C.
Fig. 16
10
Versa Lift Installation - Optional Framing Techniques
Optional Framing Technique #4 2x4"or2x6"
FOR EXISTING HOMES WITH I-JOISTS: BLOCKING
(OFFSET)
(How to Fabricate Headers for I-Joists) 2x4"or2x6"
BLOCKING
The procedure is generally the same as with I-Joists on (SET FLUSH)
I-JOIST
the prior page, but when the home is a finished SECTION
construction (already built and owned) you may not have PLYWOOD
CONSTRUCTED
extra I-Joist pieces from which to construct headers. First HEADERS
½ or 3/4"
you should check with local building supplies, but if you WOOD PLYWOOD
can’t find the same size I-Joists used to build your home GLUE
2x4"or2x6"
you may need a way to construct headers from other BLOCKING
(OFFSET)
available material. 2x2" 2 x 2" TOP & BOTTOM RAILS
GLUE AND NAIL TO PLYWOOD
One way to address this problem is to construct headers
from 3/4” plywood and 2 x 2” rails (Fig. 17). Join the rails I-JOIST PLYWOOD HEADER
BLOCK
to the plywood with wood glue and nails or screws. USE 2" NAILS
or SCREWS
Then attach offset blocking (Fig. 17) as previously
USE 2" NAILS
explained on page 9. Headers constructed this way will PLACE BLOCK
INTO INSET TO or SCREWS
have good strength and have the advantage of a smooth MARK OFFSET WOOD
GLUE
face toward the opening. NOTE: The blocking is attached
flush with the ends of the I-Joist Section when using Fig. 17 INSET OFFSET OFFSET LINE
constructed headers with a flat inside surface (Fig. 17).
The opening must be framed ½”oversized in only one
dimension (58 ½” x 31”) (Fig. 18), so that 1/4” thick
plywood can be cut (Fig. 19 inset) and used to panel the
two I-Joist faces inside the opening (Fig. 19) to produce a
final opening size of 58 ½” x 30 ½” (Fig. 19). Please note
that any nail heads in the opening must be set flush or
below the surface and decking and sheet rock must not 58.5"
extend into the opening (Fig. 3). 31”
2 EACH JOIST
581/4"
I-Joist
Depending on location
Hanger
and code requirements, INSTALL 2 x 2” FLASHING
58.5"
INSIDE FINISHED OPENING
web stiffeners may be 30.5"
required for I-Joist when
using hanger brackets.
Web Stiffener
24”
Fig. 19 O.C.
11
Versa Lift Installation - Carton Contents (All Models)
1. UNPACKING: Save Your Lift Housing Carton! proceed with assembly. Instead, contact BPG about a
(You will need the carton for warranty repairs, save it!) replacement for any missing or damaged items.
The Versa Lift 32 is packed in three cartons. Open the NOTE: Fig. 20 shows the Standard Housing (Item 1)
cartons and check the contents to locate all of the items AND the Wireless Housing, Radio and Transmitter
in Fig. 20. Check all of the components for any damage. (Items 1a, 1b, and 1c). You will get only the Standard
If any components are missing or damaged, do not or Wireless Housing, depending on what you ordered.
CARTON 1 CONTENTS:
1. Standard Housing Assembly (1)
17 -OR-
11 1a. Wireless Housing Assembly (1)
18 1b. Wireless Receiver (1)
19
1c. Wireless Transmitter (1)
2. Mounting Rails (2)
3. Lift Housing Legs (4)
Standard 1 12 20 4a. Left Platform Legs (2)
Housing 1c 4b. Right Platform Legs (2)
21
Ke
e
! WARN
Turnp out
Lift of reac
of f h
ING
whe of children!
n not
in use!
5a. Housing Leg Braces (2)
13 5b. Housing Leg Stabilizers (2)
1b
22 6a. Long Door Braces (2)
1a 6b. Short Door Braces (2)
14 23 7. Platform Top Brace (1)
8. Platform Supports (2)
24
9. Platform Leg Brackets (2)
-OR- Wireless 15 10. Cable Clamps (2)
25 11. 1/4” x 2-1/2” Lag Screw (8)
Housing 12. 1/4-20 x 2” Slotted Screws (4)
16
26 13. 1/4-20 x 1-1/2” Hex Bolt (26)
2 14. 1/4-20 x 1-1/2’ Phillips Screw (4)
27 15. 10-32 x 7/8” Phillips Screw (8)
16. 10-32 x 3/8” Phillips Screw (8)
5a 17. 1/4 x 1” Flat Washer (8)
18. 1/4 x 5/8” Flat Washer (99)
19. ½ x 1” Nylon Guide Spacer (4)
3
20. 1/4-20 Locknut (44)
6a
21. 10-32 Locknut (8)
22. Screw Cover (8)
23. ½ dia. Cable Clamp Spacer (10)
5b 6b 24. 6-32 x 1/4” Phillips Screw (4)
25. #8 x 1/2” Drill Point Screws (15)
26. #12 x 1” Phillips SM Screw
27. #17 x 1” Nails (2 oz.)
28. 2” x 2” x 20” “L” Flashing (4)
29. Short Chains (2)
7
30. Long Chains (2)
31. Installation Guide (1)
32. Owners Manual (1)
4a 4b 33. Door Panel (1)
34. Platform Panel (1)
8
9 28
10
33 34 29
30
TM TM
Model 24 Model 24
Model 24H Attic Storage Lifting System Byers Products Group Model 24H Attic Storage Lifting System Byers Products Group
31
MAINTENANCE MAINTENANCE
32
US & Foreign Patents Pending Copyright © 2006 BPG US & Foreign Patents Pending Copyright © 2006 BPG
Fig. 20
12
Versa Lift Receiver Installation (Wireless Models)
2a. RECEIVER INSTALLATION - (WIRELESS ONLY) flat-tip screwdriver (Fig. 21 inset).
This step requires two persons. This assembly step 2a-2. Connect the plug onto the 6-pin header visible thru
should be done in the attic. Locate the parts shown the square hole in the motor housing. Orient the plug
below and move them up to the attic. The lift housing is exactly as show below making sure to insert all six pins
heavy and requires two able persons to move it up to the into the plug.
attic. Place the lift housing on a rug or piece of cardboard 2a-3. Install the receiver to the motor housing using (4) 6-
open-side-up as show below in Fig. 21. 32 x 1/4” long screws as shown. (Note the antennae
Follow these steps: must extend off the rear of the motor housing.)
2a-1. Remove the cover from the receiver by gently 2a-4. Replace the cover onto the receiver by turning the
rotating the latches 1/4-turn counter-clockwise using a latches 1/4-turn clockwise.
O
CH
-DO 2DIP 1
WN ON 2 3
RECEIVER
- 4 5
CH1
-UP-DIP 1 2 6 7
3 4 8 9
5 6 10
7 8
MOCH1 9 10
DE
LINEAR
CST MU
STAN LTI
P3 MN
T MOCH2
12V DE
24V
24V
AC/D
C
CH1
N/O
CH2
N/O
2. CONNECT PLUG
(Exactly as Shown)
MOTOR HOUSING
O
CH2
-DOWDIP 1
N- ON 2 3
CH1 4 5
-UP-DIP 1 2 6 7
3 4 8 9
5 6 10
7 8
CH1
MODE 9 10
LINEA
CST MULTI R
STAN
P3 MNT CH2
MODE
12V
24V
24VAC/
DC
CH1
N/O
CH2
N/O
LIFT HOUSING
Fig. 21
13
Versa Lift Installation - Assembly (All Models)
2b. LIFT HEAD ASSEMBLY - ALL MODELS Assemble the four lift housing legs to the lift housing
This step requires two persons. This assembly step (Fig. 22 Inset). The locknuts provided will not work
should be done in the attic. Locate the parts shown loose, so tighten the bolts and nuts firmly, but do not
below and move them up to the attic. The lift housing is over-tighten or you will collapse the square tubing.
heavy and requires 2 able persons to move it up to the Assemble the mounting rails to the lift housing legs
attic. Place the lift housing on a rug or piece of cardboard (Fig. 22) with bolts, washers and locknuts but do not
open-side-up as show below. tighten them yet. Leave them slightly loose for Step 4.
1/4-20 x1-1/2"
HEX BOLT (8)
MOUNTING
RAILS (2)
1/4-20
LOCKNUT (8)
LIFT
HOUSING
1/4-20 x 1-1/2"
Fig. 22 HEX BOLT (8)
14
Versa Lift Installation - Assembly (All Models)
3. INSTALLING THE LIFT HEAD
This step requires two persons. Turn the lift head
assembly upright and position it in front of the opening HOUSING LEG
BRACES (2)
(Fig. 23). With one person on each end, lift slightly and A. PLACE A LEVEL ON HOUSING.
INSERT SHIMS UNDER LEGS TO INSTALL WITH
move the assembly over the opening (Fig. 23) and align LEVEL HOUSING, THEN TIGHTEN DRILL - POINT
LEG BOLTS (SEE INSET BELOW).
the slots in the mounting rails with the pilot holes in the SCREWS
(8) PRE-DRILLED
5/32" PILOT HOLES
(SEE FIG. 3, pg. 6)
REQUIRES 2 PERSONS:
SLIDE THE LIFT HOUSING
ASSEMBLY INTO POSITION
Fig. 23
15
Versa Lift Installation - Assembly (All Models)
5. DOOR ASSEMBLY
pointing toward the center of the panel. Fasten each
The door must be assembled down-stairs. Locate the
screw with a locknut. Tighten all 8 screws, then close the
door, door braces, and fasteners shown in Fig. 25. Insert
screw covers, Make sure they snap completely shut (Fig.
each screw through a screw cover then through the
25 inset).
panel, then through the door braces (Fig. 25 and inset).
IMPORTANT: All door braces must be oriented exactly
6. PLATFORM ASSEMBLY
as shown in Fig. 25 with the horizontal flanges all
The platform must be assembled down-stairs. Locate the
SHORT BRACE (2)
platform, 2 platform supports, 4 platform legs, 1/4-20 x 2”
10-32 slotted screws, washers, and locknuts (Fig. 26). Note the
LOCKNUT (8)
LONG BRACE (2)
top side of the platform has recessed holes. Insert the
platform support into one of the left legs as shown (Fig.
DOOR PANEL (1) 26 inset). Align the hole in the leg with the hole in the
IMPORTANT: outer end of the support. Next insert a 1/4-20 screw down
BRACE FLANGES
MUST ALL POINT SCREW through the platform, leg and support (Fig. 26). Secure
TO THE CENTER COVER(8)
OF THE PANEL! with a washer and locknut, but do not tighten until all four
10-32 x 7/8"
PHILLIPS bolts are installed. When all legs are assembled as
SCREW (8)
shown in Fig. 26, tighten all of the screws and locknuts,
Assemble Close
but do not over-tighten or you will collapse the tubing.
Screw Cover
1/4-20 x 1-1/2"
PLATFORM
HEX BOLT (8)
LEG PLATFORM LEG
BRACKET (2)
PLATFORM
SUPPORT
1/4-20 LOCK-
INSERT SUPPORT NUTS (8)
INTO LEG. ALIGN 1/4 x 5/8" WASHERS (16)
TO FIRST HOLE.
PLATFORM
TOP BRACE
1/4-20 x 1-1/2"
HEX BOLT (2)
1/4-20 x 2"
SLOTTED
SCREW (4)
PLATFORM
SUPPORT(2)
Fig. 26 Fig. 27
16
Versa Lift Installation - Assembly (All Models)
7. DOOR AND PLATFORM ASSEMBLY 8. CONNECT THE LIFT HEAD TO THE PLATFORM
7-1. Locate the (8) 10-32 x 3/8” screws. Lift the platform 8-1. Release the cables and let them hang down through
assembly onto the door assembly (Fig. 28). the lift opening.
Note: The spring brackets on the end of the platform 8-2. Position the lifting platform assembly on the floor
legs fit outside of the door braces (Fig. 28 inset). directly below the lift opening (Fig. 29). (You can hang a
7-2. Install and tighten the screws through the spring plumb line from the corners of the lift opening to mark the
brackets and into the door braces. garage floor below where the corners of the platform
assembly should sit.)
7-3. Locate the short and long chains. The last link on
each end of each chain is open to form a hook. Hook the 8-3. Pass the ends of the cables through the slots in the
end of each chain onto the chain brackets on each platform leg brackets as shown in Fig. 30.
platform leg (Fig. 28 and inset). You can open the hook 8-4. Pull the cable tight and wind it tightly around the
further with pliers, if needed, to make it easier to hook. threaded studs exactly as shown in the illustration. Wrap
7-4. Close the hooks on both ends of the short chains so it as tightly as possible. Pinch the last loop around the
the chain is secured to the chain brackets. Close one last stud, then pass the end of the cable through the
hook on each long chain, leaving the other ends open for center hole in the bottom of the leg bracket (Fig. 30).
loading the platform. 8-5a. Draw the cable tight by pulling firmly on the end of
Read the Owners Manual for complete information the cable (Fig. 30).
about using the chains and safety guidelines about IMPORTANT: DO NOT USE A POWER TOOL TO
loading the platform. INSTALL THE CABLE CLAMP NUTS. USE ONLY A
WRENCH OR A SOCKET AND RATCHET!
HOOK CHAINS
ON BRACKETS 8-5b. While holding tension on the cable, install the cable
clamp first, then install a ½ x 3/8 aluminum spacer and
locknut on the last stud and snug it down to hold the
cable, but don’t tighten it yet (Fig. 30). Then install the
rest of the aluminum spacers and locknuts and snug
them down (you can tell when the locknut is getting snug
when it begins to turn a little harder and the aluminum
PLATFORM
spacer can’t be turned with your fingers.) Repeat this
SHORT CHAIN (2)
ASSEMBLY procedure for the second cable and apply the same
tension (or slight slack) as with the first cable.
8-6. Torque all 10 locknuts to 5 foot pounds (60 inch
pounds). If you do not have a torque wrench, then
LONG CHAIN (2)
snug all 10 locknuts as explained above, then turn
10-32 x 3/8"
each nut one-half turn (180 degrees) beyond snug
PHILLIPS (8) (see Fig. 31). Do not over-tighten or you may break
the studs off!
8-7. You don’t need to cut the excess cable, you can
thread it through the two holes in the bottom of the leg
bracket (Fig. 32) or you can wind it into a coil and zip tie
it inside the bracket. If you do cut off the excess cable,
you must leave at least a foot so that you can re-adjust
the cable if it becomes necessary.
DOOR
ASSEMBLY SPRING
BRACKET
FITS OUTSIDE OF
Fig. 28 DOOR BRACE
17
17
VersaLift
Versa LiftInstallation
ASSEMBLY GUIDE (All
- Assembly (AllModels)
Models)
IMPORTANT: DO NOT USE A POWER TOOL TO INSTALL THE CABLE CLAMP NUTS. USE ONLY A WRENCH OR
A SOCKET AND RATCHET! THESE NUTS MUST BE TIGHTENED TO THE SPECIFIED TORQUE ONLY!
CABLE
5. PULL FIRMLY CLAMP (2)
HERE UNTIL CABLE
CLAMP IS IN PLACE &
NUTS ARE TIGHT TO 1/2 x 3/8" Aluminum
SPECS (SEE BELOW). SPACERS (10)
1/4-20
LOCKNUT (10)
Fig. 30
6. TIGHTEN LOCKNUTS
TO SPECIFIED TORQUE
OF 5 FOOT POUNDS
(or SNUG + ½ TURN).
DO NOT OVER-TIGHTEN!
Fig. 31
2. PLACE THE LIFTING
PLATFORM ON THE
FLOOR DIRECTLY UNDER
THE LIFT OPENING.
Fig. 29 Fig. 32
18
Versa Lift Installation - Assembly (All Models)
9. RAISE THE LIFTING PLATFORM STANDARD REMOTE WARNING: KEEP AWAY FROM WIRELESS REMOTE
THE LIFT HOUSING AND LIFT
Before proceeding, review the first 8 steps to make sure PLATFORM WHEN OPERATING! “DOWN”
KEY SWITCH
you haven’t missed any assembly steps. All of the bolts (POWER)
MAIN POWER SWITCH
SWITCH UP
must be tight except the lag screws that hold the (Wireless Models Only) “UP”
mounting rails to the deck. These must be loose enough ROCKER
SWITCH DOWN
POWER
CORD
SWITCH
Ke
e
! WA
that the rails can move freely the distance that the slotted
Turnp out RN
ING
Lift of reac
of f h
whe of children!
n not
in use!
STEP 2:
INSTALL DRILL-POINT
SCREWS (4) THRU SMALL (405) 516 2412
HOLES IN BRACKET AND
INTO HOUSING LEGS
SMALL HOLES
STEP 1:
POSITION STABILIZER AS
SHOWN. INSTALL #12 x 1"
SCREWS (4) THRU LARGE
HOLES AND INTO FLOOR