CLARIFICATION SECTION

RUBBER SEATED VALVE

Total Dismant Fitted
FFE 16 0 0
Evap 25 1 0
Heaters 42 0 0
Total 83.0 1.0 0.0
%age 100.0 1.2 0.0

VALVES
Total Dismant Repair Fitted
FFE 151 0 0 0
Evap 168 0 0 0
Heaters 161 0 0 0
Defecation 20 0 0 0
Clarifier 74 0 0 0
Talo, P.F 55 0 0 0

V.F 70 0 0 0
Lime 16 0 0 0

Total 715.0 0.0 0.0 0.0

%age 100.0 0.0 0.0 0.0
GEARS
Total Dismant Repair Fitting
Defecation 4 0 0 0
Clarifiers 8 0 0 0
V.F 15 0 0 0
Lime 4 0 0 0
Talo, P.F
Total 31.0 0.0 0.0 0.0
%age 100.0 0.0 0.0 0.0
PUMPS
Total Dismant Repair Fitting
FFE 11 10 0 0
Evap 12 0 0 0
Heaters 2 2 0 0
Defecation 3 3 0 0
Clarifier 3 0 0 0
Talo, P.F 12 0 0 0
V.F 10 0 0 0
Lime 2 0 0 0

Total 55.0 15.0 0.0 0.0

%age 100.0 27.3 0.0 0.0
 PAN SECTION

RUBBER SEATED VALVE

Total Dismant Fitted
Batch Pans #NAME? #NAME?
Conti #NAME? #NAME?

Total #NAME? 0.0 #NAME?

%age 100.0 #NAME? #NAME?

VALVES
Total Dismant Repair Fitted
Batch Pans #NAME? #NAME? #NAME? #NAME?
Conti #NAME? #NAME? #NAME? #NAME?
Tanks #NAME? #NAME?
Total #NAME? #NAME? #NAME? #NAME?
%age 100.0 #NAME? #NAME? #NAME?

Gears
Total Dismant Repair Fitted
Batch Pans 5
Seed Cryst 3
Mass Cryst 15
Pump drive gears
Total 23.0 0.0 0.0 0.0
%age 100.0 0.0 0.0 0.0

Pumps
Total Dismant Repair Fitted
Mass 13
Grain 6
Misc
Total 42.0 0.0 0.0 13.0
%age 100.0 0.0 0.0 31.0
 CENTRIFUGAL SECTION

Total Dismant Repaired Fitted

Valves 203.0
Gears
Pumps 32 22
Conveyors 6 6
Assemblies 7 1
Dryer Sheets
Grader Frames
Units 22 22
Baskets 22 22
 HYDRAULIC TEST
HEATERS Calandria Pressure Tubes repl short circuitRemarks
1 P.H#1 OK 4 ###
2 P.H#2 OK 4 OK ###
3 P.H#3 3rd, 4th rubber seats remaing
4 P.H#4 OK 4 ###
5 P.H#5 2nd, 4th rubber seats remaining
6 S.H#1 steam valve seat remaining
7 S.H#2 OK 4 OK ###
8 S.H#3 steam, 2nd seat remaining
9 S.H#4 steam valve seat remaining
10 PRE H steam valve seat remaining
11 Liq. H ###
Total 4 2 ###
HEATE%age 36 % 18.18 %
EVAPORATORS Calandria Pressure Tubes repl Shell Test Remarks
1 FFE#1 In Progress 1 ###
2 FFE#2 OK 3.5 ###
3 FE#3 OK 3.5 ###
4 VC#1 OK 3.5 OK ###
5 VC#2 OK 3.5 Cut valve, Breaker leak
6 E#1 OK 3.5 in progeess ###
7 E#2 OK 3.5 ###
8 E#3 OK 4 ###
9 E#4A OK 4 OK ###
10 E#4B OK 3way valve leak
Total 9 2 ###
Evapor%age 90 % 20 %
PANS Calandria Pressure Tubes repl Shell Test Remarks
1 PAN#1 OK 3 disch. Valve seat remaining
2 PAN#2 OK 3 ###
3 PAN#3 OK 3 ###
4 PAN#4 OK 3 ###
5 PAN#5 OK 3 OK ###
6 PAN#6 OK 3 OK ###
7 PAN#7 OK 3 disch. Valve seat remaining
8 PAN#8 OK 3 OK ###
9 PAN#9 OK 3 OK ###
10 PAN#10 OK 3 OK ###
11 PAN#11 OK 3 cut valve leak
12 PAN#12 OK 3 cut valve leak
Total 12 5 ###
PANS %age 100 % 41.67 %
CONTI. PANS Calandria Pressure Tubes repl Shell Test Remarks
1 A Conti 10 OK 3 ###
2 A Conti 68 OK 3 UP ###
3 B Conti OK 3 ###
4 C Conti OK 3 ###
Total 4 0 ###
CONTI %age 100 % 0 %
VERTICALS & RAIDIATORS
total passed %age
C verticals 4 0 0
B vertical 1 0 0
Radiator of Dryer#1 3 3 100
Radiator of Dryer#2 3 3 100
 PUMP LIST CENTRIFUGAL

sr.# Description type Qty Disment FITTED

1 R.O Pumps gear 3 3 2
2 Mini Cooling tower water pump cent 2 2 2
3 Reheater hot water pump cent 1 1 1
4 C mass liquadation pump gear 2 2 1
5 B mass liquadation pump gear 1 1 1
6 Refine seed magma pump gear 2 2 2
7 Sweet water pump gear 1 1 1
8 A Remelter pump cent 3 3
9 A H pump gear 3 3 2
10 B Seed Pump gear 1 1 1
11 B H pump gear 2 2 2
12 A L pump gear 1 1 1
13 C sugar pump gear 1 1 1
14 C seed pump gear 1 1 1
15 F.M pump gear 2 2 1
16 C.L pump gear 1 1
17 Hot water pump cent 2 2
18 Hot water pump (refine cent) cent 1 1 1
21 Lumps remelter pump cent 1 1 1
24 C remelter pump cent 1 1 1
TOTAL 32 32 22
%age 100 100 68.75

GEARS LIST CENTRIFUGAL

SR Description Qty Disment repaired fitted

1 Refine pugmil gear 2 2 2 2
2 A pugmil drive gear 1
3 B pugmil drive gear 1 1 1
4 CFW pugmil drive gear 2 2 2
5 CAW pugmil drive gear 1
6 A conveyor drive gear 2 2 2 2
7 B conveyor drive gear 1 1 1 1
8 C sugar conveyor drive gear 2 2 2 2
9 C seed conveyor drive gear 1 1 1 1
10 A remelter stirror gears 2 2 2
11 C vertical drive gear 4 4 4 4
12 B vertical drive gear 1 1 1 1
13 C liquadation pump gear 2 1 1 1
14 B liquadation pump gear 1
15 Refine mass pump gear 3 3 3
16 Refine seed magma pump gear 2 2 2
17 A H pump 3 3 3
18 B Seed Pump 1 1 1
19 B H pump 2 2 2
20 A L pump 1 1 1
21 C sugar pump 1 1 1
22 C seed pump 1 1 1
23 F.M pump 2 2 2
24 C.L pump 1 1 1
25 Syrup pump 1
26 B seed magma mingler gear 1 1 1 1
27 C seed magma mingler gear 1 1 1 1
28 C sugar magma mingler gear 1
29 Refine seed magma mingler gear 1 1 1 1
30 R.O pump gear 3 3 3
31 sugar elevator#1 1 1 1 1
32 sugar elevator#2 1 1 1 1
Total 50 44 42
%age 88 84
 ASSEMBLIES OF HOPPER/DRYERS/GRADERS

SR Description dsmnt repair fitted

1 hopper 11
2 dryer#1 11
3 dryer#2 1
4 grader#1 11
5 grader#2 1
6 mini grader#1 1
7 mini grader#2 1

VALVE LIST CENTRIFUGAL

SR size type no. Repaired Fitted

REFINE CENTS
1 Feed valve for GZSM Butterfly 2
2 Feed valve for TSK Butterfly 2
3 Feed valve for ZVU3 Butterfly 2
4 Feed valve for ZVU5 Butterfly 2
5 Washing steam valves 1" 12 4 4
6 Hot water valves gate 11 5 4
7 Refine pugmil drain gate 2 2 2

R.O TANKS
1 Pump suction valves 8" gate 3 3 3
2 pump delivery valve 6" gate 3 3 3
3 Header controll alves 8" gate 3 3 3
4 bpass valve 4" gate 3 3 3
5 4 bar valves 2" gate 3 3 3
6 4 bar valves 1" 5 5 5

REFINE SEED MAGMA

1 pump suction valves 10" gate 2 2 2
2 by pass valve 6" gate 2 2 2
3 4bar valve 2" 2 2 2
4 4bar valve 1" 3 3 3

REFINE MASS
bypass valve 8" gate 1 1 1
bypass valve 6" gate 5 5 5
washing control 1.5" 1 1 1
washing valve 1" 8 8 8

HOT WATER TANK FOR REFINE CENTS

pump suction valve 4" gate 1
delivery valve 4" gate 1
overhead hot water valve
hot water valve 4" 4 4 4
cold water valve 2" 1 1 1
4bar valve 2" 1 1 1
ffe vap valve 3" 1 1 1
HOT WATER TANK FOR RAW CENTS
pump suction valves 6" gate 2 2 2
deliery valves 6" gate 2 2 2
cold water valve 4" gate 1 1 1
hot water valve 4" gate 1 1 1
condensate drain valves 4" gate 2 2 2
vap valve 1 1 1

A REMELTER
header controll valve 6" gate 1 1 1
suction valve 6" gate 3 3 3
delivery valve 6" gate 3 3 3
bypass valve 4" gate 1 1 1
stirror
vap cntrl valve 6" globe 1 1 1
vap valve 2" 2 2 2
4bar valve 2" 2 2 2
Drain Valve 1 1 1
A HEAVY
suction valve 6" gate 3 3 3
delivery valve 6" gate 3 3 3
bypass valve 3" 1 1 1

B HEAVY
suction valve 6" gate 2 2 2
delivery valve 5" gate 2 2 2
bypass valve 4" gate 1 1 1

A-LITE
suction valve 6" gate 3 3 3
delivery valve 6" gate 3 3 3
bypass valve 3" gate 1 1 1

C-LITE
suction valve 6" gate 1 1 1
delivery valve 6" gate 1 1 1
bypass valve 3" gate 1 1 1

F.M
suction valve 6" gate 2 2 2
delivery valve 6" gate 2 2 2
bypass valve 1.5" 1 1 1

B MAGMA
suction valve 12" gate 1 1 1
bypass valve 4" gate 1 1 1

C SEED MAGMA
suction valve 10" gate 1 1 1
bypass valve 4" gate 1 1 1

C SUGAR MAGMA
suction valve 12" gate 1 1 1
bypass valve 3" gate 1 1 1

C SEED MAGMA
suction valve
bypass valve

B VERTICAL
suction valve 12" gate 1 1 1
water valve 4" 7 6 6
bypass valve 6" gate 1 1 1

C VERTICALS
suction valve 12" gate 2 2 2
water valve 4" gate 14 12 12
bypass valve 6" gate 2 2 2
 C MASS REHEATER
suction valve 3" gate 1 1 1
delivery valve 3" gate 1 1 1
cold/hot water valve 4" 2 2 2
tank drain valve
rehater liquadation 6" gate 2
reheater water valve 4" 4
washing valves 1.5" 1
HOT WATER TANK FOR REHEATER
suction valve 3" gate 1 1 1
delivery valve 3" gate 1 1 1
bypass valve 3" gate 1 1 1
cold water valve 3" gate 1 1 1
hot water valve 3" gate 1 1 1
drain valve 2" gate 1 1 1
MINI COOLING TOWER
pump suction valves 6" gate 2 2 2
delivery valves 6" gate 3 3 3
C REMELTER
suction valve 6" gate 1 1 1
delivery valves 4" gate 1 1 1
by pass valve 3" gate 1 1 1
hot water valve 1" ball 1
vapor valve 1.5" globe 1
steam valve 1.5" globe 1
LUMPS REMELTER
suction valve 8" gate 1 1 1
delivery valves 4" gate 1 1 1
by pass valve 2" gate 1 1 1
hot water valve 3" 1 1 1
vapor valve 6" 1 1 1
steam valve 1.5" 1 1 1

TOTAL 203 166 165

%age 81.77 81.28

mc# basket disment star valve bearing unit repiarbufer bskt fitted level feed valve
1 y y y y y
2 y y y y y
3 y y y y y
4 y y y y y
5 y y y y y
6 y y y y y
7 y y y y y
8 y y y y y
9 y y y y y
10 y y y y y
11 y y y y y
12 y y y y y
13 y y y y
14 y y y y y
15 y y y y y
16 y y y y y
17 y y y y y
18 y y y y y
19 y y y y y
20 y y
21 y y
22 y y
TOTAL 22 19 19 19 0 0 0 21
%age 100 86.36364 86.363636 86.36364 0 0 0 95.45455
 GEARS LIST CRYSTALLIZER

Description Qty Repaired Fitted

Crystallizer worm gears 10 10 4
Conti Crystallizer worm gears 4 4 1
A mass pump (batch pans) 1 1
A mass pump (conti 102) 2 1
A mass pump (conti 68) 2 1
A1 mass pump (Batch pans) 1 1
B mass pump (Batch pans) 1 1 1
B mass pump (conti) 2
C mass pump (Batch pans) 1 1 1
C mass pump (conti) 2
A grain pump 2 2 2
B grain pump 2 2 2
C grain pump 2 2 2
Total 32 25 14
%age 78.125 43.75

PUMP LIST CRYSTALLIZERS

Description type Qty fitted

Refine mass pump gear 3 3
A mass pump (batch pans) gear 1 1
A mass pump (conti 102) gear 2 2
A mass pump (conti 68) gear 2 2
A1 mass pump (Batch pans) gear 1 1
B mass pump (Batch pans) gear 1 1
B mass pump (conti) gear 2 1
C mass pump (Batch pans) gear 1
C mass pump (conti) gear 2 2
A grain pump gear 2
B grain pump gear 2
C grain pump gear 2
injection pumps cent 8
spray pumps cent 10
pan Wash water pump cent 1
Syrup pump gear 2
TOTAL 42 13
%age 30.95238

A1 MASS
bypass valve gate 2
washing valve 4

A MASS (Batch pans)

bypass valve gate 2
washing valve 4
B MASS (Batch pans)
bypass valve gate 2 2 2
washing valve 4 4 4

C MASS (Batch pans)

bypass valve gate 2 2 2
washing valve 4 4 4

A GRAIN
suction gate 3
delivery gate 3
bypass valve gate 2
washing valve
B GRAIN
suction gate 3 3 3
delivery gate 2 2 2
bypass valve gate 1 1 1
washing valve

C GRAIN
suction gate 3 3 3
delivery gate 2 2 2
bypass valve gate 2 2 2
washing valve

A MASS (68m3)
bypass valve gate 2 2 2
washing valve 4 4 4
main controll valve gate 1 1 1

A MASS (102m3)
bypass valve gate 2 2 2
washing valve 4 4 4
main controll valve gate 2 2 2

B MASS (conti)
bypass valve gate 2 2 2
washing valve 4 4 4
main controll valve gate 1 1 1

C MASS (Conti pan)

bypass valve gate 1 1 1
washing valve 4 4 4
main controll valve gate 1 1 1
delivery alve gate 2 2 2
 JOB COMPLETION REPORT FOR PAN SECTION
SR # Description Qty/Size Dismantled
3 Pan no. 1
4 Steam/1st. Vapour valve 1 400
5 2nd. Vapour valve 1 600
6 condensate valve 2 2/6''
7 Ammonia valve 2 2/3''
8 Discharge valve 1 600
9 Cutover valve 1 1/12''
10 Discharge valve 1
11 Drain valve 1 1/6''
12 Vac. Breaker valve 1 1/4''
13 FFE washing valve 1 1/6''
14 Feed Header 0
15 Feed header control valve 1 1/8''
16 Fine liqour valve 1 1/6''
17 Run off 1st. Valve 1 1/6''
18 Run off 2nd. Valve 1 1/6''
19 Hot water valve 1
20 Cold water valve 1
21 Washing steam valve 1
22 Washing Steam Header 0
23 Control valve 1
24 washing steam valve 1
25 Hot water valve 1
26 Cold water valve 1
27 Calandria control valve 1
28 FFE washing valve for discharge/dropping line 1
29 Conderser Valve #N/A
30 Pan no. 2 0
31 Steam/1st. Vapour valve 1
32 2nd. Vapour valve 1
33 condensate valve 2
34 Ammonia valve 2
35 Discharge valve 1
36 Cutover valve 1
Condensor Valve #N/A
38 Drain valve 1
39 Vac. Breaker valve 1
40 FFE washing valve 1
41 Feed Header 0
42 Feed header control valve 1
43 Fine liqour valve 1
44 Run off 1st. Valve 1
45 Run off 2nd. Valve 1
46 Hot water valve 1
47 Cold water valve 1
48 Washing steam valve 1
49 Washing Steam Header 0
50 Control valve 1
51 washing steam valve 1
52 Hot water valve 1
53 Cold water valve 1
54 Calandria control valve 1
55 FFE washing valve for discharge/dropping line 1
56 Condenser Valve #N/A
57 Pan no. 3 0
58 Steam/1st. Vapour valve 1
59 2nd. Vapour valve 1
60 condensate valve 2
61 Ammonia valve 2
62 Condensor valve #N/A
63 Cutover valve 1
64 #N/A
65 Drain valve 1
66 Vac. Breaker valve 1
67 FFE washing valve 1
68 Feed Header 0
69 Feed header control valve 1
70 Fine liqour valve 1
71 Run off 1st. Valve 1
72 Run off 2nd. Valve 1
73 Hot water valve 1
74 Cold water valve 1
75 Washing steam valve 1
76 Washing Steam Header 0
77 Control valve 1
78 washing steam valve 1
79 Hot water valve 1
80 Cold water valve 1
81 Calandria control valve 1
82 FFE washing valve for discharge/dropping line 1
83 #N/A
84 Pan no. 4 3
85 Steam/1st. Vapour valve 1
86 2nd. Vapour valve 1
87 condensate valve 2
88 Ammonia valve 2
89 Condenser valve #N/A
90 Cutover valve 1
91 #N/A
92 Drain valve 1
93 Vac. Breaker valve 1
94 FFE washing valve 1
95 Feed Header 0
96 Feed header control valve 1
 97 Fine liqour valve 1
98 Run off 1st. Valve 1
99 Run off 2nd. Valve 1
100 Hot water valve 1
101 Cold water valve 1
102 Washing steam valve 1
103 Washing Steam Header 0
104 Control valve 1
105 washing steam valve 1
106 Hot water valve 1
107 Cold water valve 1
108 Calandria control valve 1
109 FFE washing valve for discharge/dropping line 1
110 Condenser Valve #N/A
111 Pan no. 5 0
112 Steam/1st. Vapour valve 1
113 2nd. Vapour valve 1
114 condensate valve 2
115 Ammonia valve 2
116 Discharge valve 1
117 Cutover valve 1
118 Conderser Valve #N/A
119 Drain valve 1
120 Vac. Breaker valve 1
121 FFE washing valve 1
122 Feed Header 0
123 Feed header control valve 1
124 Fine liqour valve 1
125 Run off 1st. Valve 1
126 Run off 2nd. Valve 1
127 Hot water valve 1
128 Cold water valve 1
129 Washing steam valve 1
130 Washing Steam Header 0
131 Control valve 1
132 washing steam valve 1
133 Hot water valve 1
134 Cold water valve 1
135 Calandria control valve 1
136 FFE washing valve for discharge/dropping line 1
137 Condenser Valve #N/A
138 Pan no. 6 0
139 Steam/1st. Vapour valve 1
140 2nd. Vapour valve 1
141 condensate valve 2
142 Ammonia valve 2
143 Discharge valve 1
144 Cutover valve 1
145 Condenser Valve #N/A
146 Drain valve 1
147 Vac. Breaker valve 1
148 FFE washing valve 1
149 Feed Header 0
150 Feed header control valve 1
151 Surup valve 1
152 R3 - Valve 1
153 A/H Valve 1
154 Hot water valve 1
155 Cold water valve 1
156 Washing steam valve 1
157 Washing Steam Header 0
158 Control valve 1
159 washing steam valve 1
160 Hot water valve 1
161 Cold water valve 1
162 Calandria control valve 1
163 FFE washing valve for discharge/dropping line 1
164 Condenser Valve #N/A
165 Pan no. 7 0
166 Steam/1st. Vapour valve 1
167 2nd. Vapour valve 1
168 condensate valve 2
169 Ammonia valve 2
170 Discharge valve 1
171 Cutover valve 1
172 #N/A
173 Drain valve 1
174 Vac. Breaker valve 1
175 FFE washing valve 1
176 Feed Header 0
177 Feed header control valve 1
178 Syrup valve 1
179 R3 -Valve 1
180 A/H Valve 1
181 Hot water valve 1
182 Cold water valve 1
183 Washing steam valve 1
184 Washing Steam Header 0
185 Control valve 1
186 washing steam valve 1
187 Hot water valve 1
188 Cold water valve 1
189 Calandria control valve 1
190 FFE washing valve for discharge/dropping line 1
191 Condenser Valve #N/A
192 Pan no. 8 0
193 Steam/1st. Vapour valve 1
194 2nd. Vapour valve 1
195 condensate valve 2
196 Ammonia valve 2
197 Discharge valve 1
198 Cutover valve 1
199 Condenser valve #N/A
200 Drain valve 1
201 Vac. Breaker valve 1
202 FFE washing valve 1
203 Feed Header 0
204 Feed header control valve 1
205 Syrup valve 1
206 R3 valve 1
207 A/H- Valve 1
208 Hot water valve 1
209 Cold water valve 1
210 Washing steam valve 1
211 Washing Steam Header 0
212 Control valve 1
213 washing steam valve 1
214 Hot water valve 1
215 Cold water valve 1
216 Calandria control valve 1
217 FFE washing valve for discharge/dropping line 1
218 #N/A
219 Pan no. 9 0
220 Steam/1st. Vapour valve 1
221 2nd. Vapour valve 1
222 condensate valve 2
223 Ammonia valve 2
224 Discharge valve 1
225 Cutover valve 1
226 Condenser Valve #N/A
227 Drain valve 1
228 Vac. Breaker valve 1
229 FFE washing valve 1
230 Feed Header 0
231 Feed header control valve 1
232 A/H valve 1
233 B/H Valve #N/A
234 Syrup Valve #N/A
235 Hot water valve 1
236 Cold water valve 1
237 washing steam valve 1
238 Washing Steam Header 0
239 Control valve 1
240 washing steam valve 1
241 Hot water valve 1
242 Cold water valve 1
243 Calandria control valve 1
244 FFE washing valve for discharge/dropping line 1
Condenser Valve #N/A
245 Pan No.10 0
246 Steam/1st. Vapour valve 1
247 2nd. Vapour valve 1
248 condensate valve 2
249 Ammonia valve 2
250 Discharge valve 1
251 Cutover valve 1
252 Condenser Valve #N/A
253 Drain valve 1
254 Vac. Breaker valve 1
255 FFE washing valve 1
256 Feed Header 0
257 Feed header control valve 1
258 A/H valve 1
259 B/H Valve #N/A
260 C/L Valve #N/A
261 Hot water valve 1
262 Cold water valve 1
263 Washing steam valve 1
264 Washing Steam Header 0
265 Control valve 1
266 washing steam valve 1
267 Hot water valve 1
268 Cold water valve 1
269 Calandria control valve 1
270 FFE washing valve for discharge/dropping line 1
271 #N/A
272 Pan No.11 0
273 Steam/1st. Vapour valve 1
274 2nd. Vapour valve 1
275 condensate valve 2
276 Ammonia valve 2
277 Discharge valve 1
278 Cutover valve 1
279 Conderser Valve #N/A
280 Drain valve 1
281 Vac. Breaker valve 1
282 FFE washing valve 1
283 Feed Header 0
284 Feed header control valve 1
285 A/H valve 1
286 B/H Valve #N/A
287 C/L Valve #N/A
288 Hot water valve 1
289 Cold water valve 1
290 Washing steam valve 1
291 Washing Steam Header 0
292 Control valve 1
293 washing steam valve 1
294 Hot water valve 1
295 Cold water valve 1
296 Calandria control valve 1
297 FFE washing valve for discharge/dropping line 1
298 #N/A
299 Pan no.12 0
300 Steam/1st. Vapour valve 1
301 2nd. Vapour valve 1
302 condensate valve 2
303 Ammonia valve 2
304 Discharge valve 1
305 Cutover valve 1
306 Conderser Valve #N/A
307 Drain valve 1
308 Vac. Breaker valve 1
309 FFE washing valve 1
310 Feed Header 0
311 Feed header control valve 1
312 A/H valve 1
313 B/H Valve #N/A
314 C/L Valve #N/A
315 Hot water valve 1
316 Cold water valve 1
317 Washing steam valve 1
318 Washing Steam Header 0
319 Control valve 1
320 washing steam valve 1
321 Hot water valve 1
322 Cold water valve 1
323 Calandria control valve 1
324 FFE washing valve for discharge/dropping line 1
325 Condenser Valve #N/A
326 A Conti Pan (102 M3) 0
327 Steam/1st. Vapour valve 1
328 2nd. Vapour valve 1
329 condensate valve 2
330 Ammonia valve 2
331 Liquidation valves 10
332 liquidation drain valve (cryst.) 1
333 Cutover valve 1
334 Feeding valves 24
335 Jigger steam control valve 2
336 Jigger steam non return valve 0
337 Jigger steam valves 12
338 Jigger steam non return valve 0
339 Flow valve 1
340 Drain valve 1
341 Shall washing steam valve 1
342 Vac. Breaker valve 1
343 Calandria Drain valve 1
344 Feeding box H/W control valves 12
345 Feed control valves 1
346 Feeding valves 12
347 4 Bar control valve 1
348 FFE washing control vlve 1
349 Condenser Valve #N/A
350 A Conti Pan (68M3)
351 Steam/1st. Vapour valve 1
352 2nd. Vapour valve 1
353 condensate valve 2
354 Ammonia valve 2
355 Liquidation valves 10
356 liquidation drain valve (cryst.) 1
357 Cutover valve 1
358 Feeding valves 24
359 Jigger steam control valve 2
360 Jigger steam non return valve 0
361 Jigger steam valves 12
362 Jigger steam non return valve 0
363 Flow valve 1
364 Drain valve 1
365 Shall washing steam valve 1
366 Vac. Breaker valve 1
367 Calandria Drain valve 1
368 Feeding box H/W control valves 12
369 Feed control valves 1
370 Feeding valves 12
371 4 Bar control valve 1
372 FFE washing control vlve 1
373 Condenser Valve #N/A
374 B Conti Pan 0
375 Steam/1st. Vapour valve 1
376 2nd. Vapour valve 1
377 condensate valve 2
378 Ammonia valve 2
379 Liquidation valves 10
380 liquidation drain valve (cryst.) 1
381 Cutover valve 1
382 Feeding valves 24
383 Jigger steam control valve 2
384 Jigger steam non return valve 0
385 Jigger steam valves 12
386 Jigger steam non return valve 0
387 Flow valve 1
388 Drain valve 1
389 Shall washing steam valve 1
390 Vac. Breaker valve 1
391 Calandria Drain valve 1
392 Feeding box H/W control valves 12
393 Feed control valves 1
394 Feeding valves 12
395 4 Bar control valve 1
396 FFE washing control vlve 1
397 Condenser Valve #N/A
398 C Conti Pan
399 Steam/1st. Vapour valve 1
400 2nd. Vapour valve 1
401 condensate valve 2
402 Ammonia valve 2
403 Liquidation valves 10
404 liquidation drain valve (cryst.) 1
405 Cutover valve 1
406 Feeding valves 24
407 Jigger steam control valve 2
408 Jigger steam non return valve 0
409 Jigger steam valves 12
410 Jigger steam non return valve 0
411 Flow valve 1
412 Drain valve 1
413 Shall washing steam valve 1
414 Vac. Breaker valve 1
415 Calandria Drain valve 1
416 Feeding box H/W control valves 12
417 Feed control valves 1
418 Feeding valves 12
419 4 Bar control valve 1
420 FFE washing control vlve 1
421 Condenser Valve #N/A
422 Molasses Storage Tanks
423 Fine Liquor Storage Tanks 4 2 no./6"
424 Inlet valves 2
425 Outlet Valves 2
426 Drain Vsalves 1
427 Runoff 1st. Storage Tanks 2 2 no./6"
428 Inlet valves 2
429 Outlet Valves 2
430 Drain Vsalves 1 2 no./2"
431 Washing steam valves 2
432 Runoff 2nd. Storage Tanks 2 2 no./6"
433 Inlet valves 2
434 Outlet Valves 2
435 Drain Valves 1 01 no./6"
436 Control valve for rejectect 1 2
437 Runoff 3rd./Reject Storage Tanks 2 2 no./2"
438 Washing steam valves 2
439 Syrup Storage Tanks 5
440 Inlet valves 2 3 no./6"
441 Outlet Valves 2
442 Drain Vsalves 1 2 no./2"
443 Washing steam valves 2 01 no./6"
444 A/H control valve for syrup 1
445 A/H Storage Tanks 4 4
446 Inlet valves 2 3no./4"&01/6"
447 Outlet Valves 2
448 Drain Vsalves 1
449 Washing steam valves 2 6 no./1½ "
450 Molasses Storage Tanks 0
451 B/H Storage Tanks 3 1 no./6"
452 Inlet valves 2
453 Outlet Valves 2
454 Drain Valves 1 01 no./6"
455 Control valve for rejectect 1 2/6"
456 C-light Storage Tanks 0 2 no./1½ "
457 Inlet valves 2
458 Outlet Valves 2
459 Washing steam valves 2
460 A/H control valve for C/L tank 0 6
461 Syrup Storage Tanks 5 3 no./6"
462 Inlet valves 2
463 Outlet Valves 2
464 Drain Vsalves 1 2 no./2"
465 Washing steam valves 2
466 A/H Molasses conditioner 1 01/10"
467 Steam control valve 1 01/4"
468 C/L control valve for A/H & conditioner 1
469 B/H Molasses conditioner 1 01/10"
470 Steam control valve 1
471 BH valve #N/A
472 R/O 1 Molasses conditioner #N/A
473 Steam control valve 1
474 RO valve #N/A
475 R/O 3 Molasses conditioner #N/A
476 Steam control valve 1
477 RO valve #N/A
478 Miscelleneous 0 02 no./6"
479 A/H control valve for conti pan cylindrical tank 2 02 no./6"
480 B/H control valve for conti pan cylindrical tank 2 02 no./6"
481 B/H control valve for conti pan cylindrical tank 2
482 Pan wash pump control valve for syrup tanks 0 1/6"& 1/4
483 A/L control valve for R3/Reject tank 2 1/6"
484 A Grain Pumps #N/A Qty/Size
485 Pump #N/A 2/
486 Suction valve #N/A 3/6"
487 Delivery valve #N/A 2/6"
488 By pass valve #N/A 2/4"
489 Washing Steam valve 1 6/1"
490 Washing Steam non return valve #N/A
491 B Grain Pumps #N/A Qty/Size
492 Pump #N/A 2/
493 Suction valve #N/A 3/6"
494 Delivery valve #N/A 2/6"
495 By Pass valve #N/A 2/4"
496 Washing Steam valve 1 6/1"
497 Washing Steam non return valve #N/A
498 C Grain Pumps #N/A Qty/Size
499 Pump #N/A 2/
500 Suction valve #N/A 3/6"
501 Delivery valve #N/A 2/6"
502 By Pass valve #N/A 2/4"
503 Washing Steam valve 1 6/1"
504 Washing Steam non return valve #N/A
505 Syrup surplus Pumps #N/A Qty/Size
506 Pump #N/A 2/
507 Suction valve #N/A 3/6"
508 Delivery valve #N/A 2/6"
509 By Pass valve #N/A 2/4"
510 Washing Steam valve 1 6/1"
511 Washing Steam non return valve #N/A
N
Repaired Fitted
PROCESS HOUSE VALVES DISMENTLING, REPAIRING & FITTING
FFE RUBBER SEATED VALVES
SR # DESCRIPTION VALVES TYPE Dis Rep Fit
DIA
1 FFE # 1 steam control valve 1400mm
2 FFE # 1 separator valve 1500mm
3 FFE # 1 main vapor control valve 1500mm

4 FFE # 1 main 1st vapor control valve for refine 1000mm

pans
5 FFE # 2 steam control valve 1400mm

6 FFE # 2 vapor valve for calandria FFE # 2 (angle 1400mm

valve)
7 FFE # 2 separator vapor valve 1500mm

8 FFE # 2 main 1st vapor control valve for refine 900mm

pans
9 FFE # 2 main vapor control valve 1500mm
10 FFE # 3 steam control valve 1400mm

11 Vapor valve for calandria FFE # 3 (angle valve) 1400mm

12 Vapor valve for calandria FFE # 3 (glove valve) 1400mm

13 FFE # 3 separator vapor valve 1500mm

14 Main steam control valve # 1 for all FFE 1400mm
15 Main steam control valve # 2 for FFE # 1 1400mm
16 Main second vapor valve for pan 1400mm
FFE-1
1 Separator breaker valves 10’’ Globe
2 Vapor washing valve for Centrifugal machines 6’’ Gate
3 Juice feed inlet valve 12’’ Gate
4 Juice outlet bypass valve 14’’ Gate
5 Juice outlet auto valve 14’’ Butterfly
6 Juice outlet upstream (for butterfly valve) 14’’ Gate
7 Juice outlet downstream (for butterfly valve) 14” Gate
8 Hot water valve for bowl (shell) 6’’ Gate
9 Separator drain valve 12’’ Gate
10 Circulation Pump no.1 suction valve 16’’ Gate
11 Circulation Pump no.1 delivery valve 16’’ Gate
12 Circulation Pump no.2 suction valve 16’’ Gate
13 Circulation Pump no.2 delivery valve 16’’ Gate
14 Suction header drain valve 6’’ Gate
15 Delivery header drain valve 4’’ Gate
16 Funnel Drain valve 4’’ Gate
17 Juice drain valve 6’’ Gate
18 Soda drain valve 6’’ Gate
19 FFE#1 to transfer pump 14’’ Gate
20 Ammonia Valve no.1 2’’ Globe
21 Ammonia Valve no.2 2’’ Globe
22 Ammonia Valve no.3 2’’ Globe
23 Ammonia Valve no.4 (from bottom) 2” Gate
24 Ammonia Valve no.5 (from bottom) 2“ Gate
25 Ammonia coil control Valve (bottom) 4” Gate
26 Ammonia coil Valve (bottom) 4” Gate
Hot water control valve upstream (for butterfly 8” Gate
27 valve)

28 Hot water control valve downstream(for 8” Gate

butterfly valve)
29 Hot water bypass control valve 8” Gate
30 Hot water auto valve for showering 8” Butter fly
31 Water control valve for calendria 6’’ Gate
32 Hot water valve for FFE1 (Common) 6’’ Globe

Hot Water control valve for shell (bowl) 6’’ Gate

33
34 Steam valve for soda boiling 6’’ Gate
35 Condensate control valve to tank no.1 14” Gate
36 Condensate drain valve 6” Gate
FFE-2
1 Separator breaker valves 8’’ Globe
2 Vapour washing valve for centrifugal 6’’ Gate
3 Juice feed valve 12’’ Gate
4 Juice outlet bypass valve 14’’ Gate
5 Juice outlet auto valve 14’’ Butterfly
6 Juice outlet upstream (for butterfly valve) 14’’ Gate
7 Juice outlet downstream (for butterfly valve) 14” Gate
8 FFE#1 to FFE#2 juice inlet valve 14” Gate
9 Juice outlet control valve for transfer pump 14” Gate
10 Hot water/soda control valve for bowl (shell) 6” Gate
11 Separator drain valve 12’’ Gate
12 Circulation Pump no.1 suction valve 16’’ Gate
13 Circulation Pump no.1 delivery valve 16’’ Gate
14 Circulation Pump no.2 suction valve 16’’ Gate
15 Circulation Pump no.2 delivery valve 16’’ Gate
16 Suction header drain valve 6’’ Gate
17 Delivery header drain valve 4’’ Gate
18 Funnel Drain valve 4’’ Gate
19 Juice/soda drain valve 6’’ Gate
20 Ammonia Valve no.1 3’’ Gate
21 Ammonia Valve no.2 3” Gate
22 Ammonia Valve no.3 3” Gate
23 Ammonia coil control Valve (bottom) 3” Gate
24 Hot water control valve upstream (for butterfly 6” Gate
valve)

25 Hot water control valve downstream(for 6” Gate

butterfly valve)
26 Hot water bypass control valve 6” Gate
27 Hot water auto valve for showering 6” Butter fly
28 Water control valve for calendria 6’’ Gate
29 Steam valve for soda circulation 6’’ Gate
30 Condensate control valve to tank no.1 14” Gate
31 Condensate control valve to tank no.2 14” Gate
32 Condensate drain valve 6” Gate
FFE-3
1 Separator breaker valves 8’’ Globe
2 Juice feed valve 12’’ Gate
3 Juice outlet bypass valve 14’’ Gate
4 Juice outlet auto valve 14’’ Butterfly
5 Juice outlet upstream (for butterfly valve) 14’’ Gate
6 Juice outlet downstream (for butterfly valve) 14” Gate
7 FFE#1 to FFE#3 juice cut valve 14” Gate
8 FFE#2 to FFE#3 juice cut valve 14” Gate
9 Separator drain valve 12’’ Gate
10 Circulation Pump no.1 suction valve 16’’ Gate
11 Circulation Pump no.1 delivery valve 16’’ Gate
12 Circulation Pump no.2 suction valve 16’’ Gate
13 Circulation Pump no.2 delivery valve 16’’ Gate
14 Suction header drain valve 6’’ Gate
15 Delivery header drain valve 4’’ Gate
16 Funnel Drain valve 4’’ Gate
17 Juice/soda drain valve 6’’ Gate
18 Ammonia Valve no.1 3’’ Gate
19 Ammonia Valve no.2 3” Gate
20 Ammonia Valve no.3 3” Gate
21 Ammonia coil control Valve no.1 (bottom) 3” Gate
22 Ammonia coil control Valve no.2 (bottom) 3” Gate
23 Hot water control valve upstream (for butterfly 6” Gate
valve)

24 Hot water control valve downstream(for 6” Gate

butterfly valve)
25 Hot water bypass control valve 6” Gate
26 Hot water auto valve 6” Butterfly
27 Water control valve for calendria 6’’ Gate
28 Steam valve for soda circulation 6’’ Gate
Soda and water inlet valve to bowl (shell control
29 valve) 6’’ Gate
30 Condensate control valve to tank no.1 14” Gate
31 Condensate control valve to tank no.2 14” Gate
32 Condensate drain valve 6” Gate
 MISCELLENEOUS
1 Transfer pump no.1 suction valve 14” Gate
2 Transfer pump no.1 delivery valve 12” Gate
3 Transfer pump no.2 suction valve 14” Gate
4 Transfer pump no.2 suction valve 12” Gate
5 Transfer pump suction header common valve 16” Gate

6 Transfer pump delivery header common valve 12” Gate

7 Soda main control valve for FFE#2 – FFE#3 6” Gate

8 Hot and cold water main control valve for FFE-2,3 6” Gate

9 Cold water Main control valve for all FFE 6” Gate

10 Hot water Main control valve for all 6” Gate
FFE
11 Pump no.1 of Hot water tank no.1 suction valve 6” Gate

12 Pump no.1 of Hot water tank no.1 delivery 6” Gate

valve

13 Pump no.2 of Hot water tank no.1 suction valve 6” Gate

14 Pump no.2 of Hot water tank no.1 delivery 6” Gate

valve
15 Control valve of return line of hot water 6” Gate
16 Control valve of return line of hot water 4” Gate
17 Drain valve of hot water tank no.1 4” Gate
18 Pump no.1 of Hot water tank no.2 suction valve 6” Gate

19 Pump no.1 of Hot water tank no.2 delivery 6” Gate

valve

20 Pump no.2 of Hot water tank no.2 suction valve 6” Gate

21 Pump no.2 of Hot water tank no.2 delivery 6” Gate

valve

22 Pump no.1 of soda tank for FFE suction valve 6” Gate

23 Pump no.1 of soda tank for FFE delivery valve 6” Gate

24 Soda pump circulation valve 4” Gate
25 Steam control valve for soda tank 3” Gate
26 Soda tank drain valve 4” Gate
27 Hot water valve for soda tank 4” Gate
28 Overhead tank to hot water tank no.1 control 8” Gate
valve

29 Overhead tank to hot water tank no.2 control 8” Globe

valve

30 Cold water valve from overhead to tank no.2 6” Gate

31 Pump no.1 of condensate tank no.1 suction 8” Gate

valve
32 Pump no.1 of condensate tank no.1 delivery 8” Gate
valve

33 Pump no.2 of condensate tank no.1 suction 8” Gate

valve

34 Pump no.2 of condensate tank no.1 delivery 8” Gate

valve
35 Condensate tank no.1 drain valve 4” Gate
151

HEATERS
PRI. JUICE HEATER # 1
SR DESCRIPTION VALVES TYPE
DIA
1 Duplex valve 12’’ Rubber
2 Steam valve 14’’ Angle
3 4th Vap. Valve 700 Rubber
4 Ammonia out 2’’ Gate
5 Ammonia in 3’’ Gate
6 Ammonia main 3’’ Gate
7 Condensate valve for tank # 4 6’’ Gate
8 Condensate drain valve 3’’ Gate
9 Water valve for calandria 4’’ Gate
10 Condensate inlet valve 6’’ Gate
11 Condensate outlet valve 6’’ Gate
PRI. JUICE HEATER # 2
1 Duplex valve 10’’ Rubber
2 Steam valve 10’’ Gate
3 3rd Vap. Valve 400mm Rubber
4 4th Vap. Valve 450mm Rubber
5 Ammonia out 2’’ Gate
6 Ammonia in ½’’ (2) Gate
7 Ammonia main 2’’ Gate
8 Condensate valve for tank # 3 5’’ Gate
9 Condensate valve for tank # 4 5’’ Gate
10 Condensate valve for tank # 5 5’’ Gate
11 Condensate drain valve 3’’ Gate
12 Water valve for calandria 3’’ Gate
13 Condensate inlet valve 4’’
14 Condensate outlet valve 4’’
PRI. JUICE HEATER # 3
SR DESCRIPTION VALVES TYPE
DIA
1 Duplex valve 10’’ Rubber
2 Steam valve 12’’ Rubber
3 3rd Vap. Valve 500mm Rubber
4 4th Vap. Valve 600mm Rubber
5 Ammonia out 2’’ Gate
6 Ammonia in 3’’ Gate
7 Ammonia main 2’’ Gate
8 Condensate valve for tank # 2 4’’ Globe
9 Condensate valve for tank # 3 5’’ Gate
10 Condensate valve for tank # 4 5’’ Gate
11 Condensate valve for tank # 5 5’’ Gate
12 Condensate drain valve 2’’ Gate
13 Water valve for calandria 3’’ Gate
14 Condensate inlet valve 4’’ Gate
15 Condensate outlet valve 4’’ Gate
PRI. JUICE HEATER # 4
1 Duplex valve 12’’ Rubber
2 Steam valve 14’’ Rubber
3 2nd Vap. Valve 400mm Rubber
4 3rd Vap. Valve 500mm Rubber
5 4 Vap. Valve
th
600mm Rubber
6 Ammonia out ½’’ (2) Globe
7 Ammonia in ½’’ (2) Gate
8 Ammonia main 2’’ Gate
9 Condensate valve for tank # 2 5’’ Gate
10 Condensate valve for tank # 3 5’’ Gate
11 Condensate valve for tank # 4 5’’ Gate
12 Condensate valve for tank # 5 5’’ Gate
13 Condensate drain valve 2’’ Gate
14 Water valve for calandria 3’’ Gate
PRI. JUICE HEATER # 5
SR DESCRIPTION VALVES TYPE
DIA
1 Duplex valve 12’’ Rubber
2 Steam valve 14’’ Rubber
3 2nd Vap. Valve 450mm Rubber
4 3rd Vap. Valve 500mm Rubber
5 4 Vap. Valve
th
500mm Rubber
6 Ammonia out ½’’ (2) Globe
7 Ammonia in 3’’ Gate
8 Ammonia main 2’’ Gate
9 Condensate valve for tank # 1,2 6’’ Gate
10 Condensate valve for tank # 3 5’’ Gate
11 Condensate valve for tank # 4 4’’ Gate
12 Condensate drain valve 2’’ Gate
13 Water valve for calandria 3’’ Gate
SECONDARY HEATER # 1
1 Duplex valve 12’’ Rubber
2 Steam valve 16’’ Rubber
3 1st Vap. Valve 500mm Rubber
4 2nd Vap. Valve 500mm Rubber
5 3rd Vap. Valve 500mm Rubber
6 Ammonia out 3’’ Globe
7 Ammonia main 2’’ Gate
8 Condensate valve for tank # 1,2 6’’ Gate
9 Condensate valve for tank # 3 5’’ Gate
10 Condensate valve for tank # 5 4’’ Gate
11 Condensate drain valve 2’’ Gate
12 Water valve for calandria 3’’ Gate
SECONDARY HEATER # 2
1 Duplex valve 12’’ Rubber
2 Steam valve 12’’ Rubber
3 1st Vap. Valve 500mm Rubber
4 2nd Vap. Valve 500mm Rubber
5 3 Vap. Valve
rd
500mm Rubber
6 Ammonia main 2’’ Gate
7 Ammonia ½’’(2) Globe
8 Condensate valve for tank # 2 4’’ Gate
9 Condensate valve for tank # 3 4’’ Globe
10 Condensate valve for tank # 5 4’’ Gate
11 Condensate drain valve 2’’ Globe
12 Water valve for calandria ½’’ (2) Globe
SECONDARY HEATER # 3
1 Duplex valve 10’’ Rubber
2 Steam valve 16’’ Rubber
3 1st Vap. Valve 500mm Rubber
4 2nd Vap. Valve 450mm Rubber
5 Ammonia out 2’’ Globe
6 Ammonia main 2’’ Gate
7 Condensate valve for tank # 1 4’’ Gate
8 Condensate valve for tank # 2 4’’
9 Condensate valve for tank # 3 5’’ Gate
10 Condensate valve for tank # 5 4’’ Gate
11 Condensate drain valve 2’’ Gate
12 Water valve for calandria 3’’ Gate
SECONDRY HEATER # 4
1 Duplex valve 10’’ Rubber
2 Steam valve 16’’ Rubber
3 1st Vap. Valve 500mm Rubber
4 2nd Vap. Valve 400mm Rubber
5 Ammonia out 1’’ Ball
6 Ammonia main 2’’ Globe
7 Condensate valve for tank # 1 4’’ Gate
8 Condensate valve for tank # 2 4’’ Gate
9 Condensate valve for tank # 5 4’’ Gate
10 Condensate drain valve 2’’ Gate
11 Water valve for calandria 3’’ Gate
PRE. HEATER
1 Duplex valve 12’’ Rubber
2 Steam valve 400mm Rubber
3 1st Vap. Valve 500mm Rubber
4 Ammonia 1’’ Ball
5 Condensate main valve 4’’ Gate
6 Condensate valve for tank # 2 control valve 4’’ Gate
7 Condensate valve for tank # 5 control valve 3’’ Gate
8 Condensate drain valve 3’’ Gate
9 Water valve for calandria 3’’ Globe
10 Ammonia main 2’’ Globe
DC HEATER
1 1ST Vap. Vale 400mm Gate
2 Steam valve 350mm Globe
3 Outlet valve of juice 300mm Gate
4 Inlet valve of juice 300 Gate
5 Bypass valve for inlet juice 250mm Gate
6 Bypass valve for outlet juice 300mm Gate
7 Air vent valve 125mm Gate
MISCELLENEOUS
1 Primary heater cond. Header T3 control valve 8’’ Gate

2 Primary heater cond. Header T4 control valve 8’’ Gate

3 Primary heater cond. Header T5 control valve 8’’ Gate

4 Primary heater # 5, Sec heater #1 control valve 6’’ Gate

T1

5 Primary heater # 5, Sec heater #1 control valve 6’’ Gate

T2

6 Over header hot water valve #1 to mill house 4’’ Gate

7 Over header hot water valve #2 to mill house 4’’ Gate

8 Over header hot water valve to T5 4’’ Gate
9 Condensate T5 to overhead return valve 4’’ Gate

10
Condensate T5 to mill house 4’’ Gate
bypass valve
11 Cond. Valve to V.F hot water tank 4’’ Gate
12 Cond. Main control valve form T1-T5 4’’ Gate
13 Cond. Control valve from T1-T5 4’’ Gate
14 Cond. Control valve from T2-T5 4’’ Gate
15 Juice drain valve to scum tank 6’’ Gate
16 Juice drain valve to defecation tank. 5’’ Globe
17 2nd Vap. Header drain valve 1 2’’ Gate
18 2nd Vap. Header drain valve 2 2’’ Globe
19 Steam header drain valve 3’’ Gate
20 Tank # 5 drain valve 3’’ Gate
21 Tank # 5 over flow valve 2’’ Gate
22 Tank # 5 Vac. Control valve 3’’ Gate
23 Vac. Equalizer valve #1 3’’ Gate
24 Vac. Equalizer valve #2 3’’ Gate
25 Steam header control valve 400mm Rubber
26 2nd Vap. Control valve 900mm Rubber
27 2nd Vap. Control valve 600mm Rubber
28 2 Vap. Control valve
nd
600mm Rubber
161 0 0 0
0 0 0

DEFECATION
1 Defecation tank drain valve 6’’ Gate
2 Retention tank# 1 drain valve bottom` 6’’ Gate
3 Retention tank# 1 juice control valve 8’’ Gate
4 Retention tank# 1,2 partition valve 8’’ Gate
5 Retention tank# 2 juice control valve # 1 8’’ Gate
6 Retention tank# 2 juice control valve # 2 4’’ Gate
7 Retention tank# 2 drain valve bottom 4’’ Gate
8 Cold water valve 4’’ Gate
9 Hot water valve 3’’ Gate
10 Canal water valve 4’’ Gate
11 Defecation pump # 1 suction valve 10’’ Gate
12 Defecation pump # 2 suction valve 8’’ Gate
13 Defecation pump # 3 suction valve 8’’ Gate
14 Defecation pump # 1 delivery valve 8’’ Gate
15 Defecation pump # 2 delivery valve 8’’ Gate
16 Defecation pump # 3 delivery valve 8’’ Gate
17 Lime auto control valve 2’’ Ball
18 Lime control valve # 1 3’’ Gate
19 Lime control return valve 2’’ Gate
20 Lime box to defecation control valve 4’’ Gate
20 0 0 0
0 0 0
EVAPORATORS
VAPOUR CELL ( 3200M2)
1 Steam valve 1050mm Rubber
2 VC #-1 3200 M2 FFE vapor valve 1100 mm Rubber

3 VC #-1 3200 M2 top vapor valve (angle valve) 1400mm Rubber

4 VC #-1 3200 M2 vapor valve (2nd vapor) 1400mm Rubber

5 Steam coil drain valve 4” Gate
6 Amonia valve # 1 4” Globe
7 Amonia valve # 2 4” Globe
8 Amonia valve # 3 4” Globe
9 Condensate main control alve 10” Gate
10 Condensate valve for Tank # 1 10” Gate
11 Condensate drain valve 5” Gate
12 Shell Drain valve 8” Gate
13 Down take drain valve 6” Gate
14 Bottom drain valve 4” Gate
15 Breaker valve 8” Globe
16 Calandria water valve 6” Gate
17 Shell cold water valve 6” Gate
18 Shell hot water valve 6” Gate
19 Shell soda valve 6” Gate
20 Shell control valve 6” Gate
21 Top vapour valve 1400mm Rubber
22 Juice inlet valve 10” Rubber
23 Juice outlet valve 10” Globe
24 Juice bypass valve 10” Globe
Vapour Cell 2500M2
1 Steam valve 950 mm Rubber
2 VC #-2 2500 M2 FFE vapor valve 1000mm Rubber

3 VC #21 2500 M2 top vapor valve (angle valve) 1200mm Rubber

4 VC #-2 2500 M2 vapor valve centre 1200mm Rubber

5 Steam coil drain valve 3” Gate
6 Amonia valve # 1 4” Globe
7 Amonia valve # 2 4” Globe
8 Amonia valve # 3 2” Gate
9 Amonia valve # 4 2” Gate
10 Amonia valve # 5 2” Gate
11 Condensate valve for Tank # 1 10” Gate
12 Condensate drain valve 6” Gate
13 Breaker valve 6” Globe
14 Shell Drain valve 6” Gate
15 Down take drain valve 4” Gate
16 Bottom drain valve 3” Gate
17 Shell cold water valve 6” Gate
18 Shell hot water valve 6” Gate
19 Shell soda valve 6” Gate
20 Calandria water valve 6” Gate
21 Vapour valve for heaters 600 mm Rubber
22 Juice inlet valve 10” Rubber
23 Juice outlet valve 10” Rubber
24 Juice bypass valve 10” Rubber
Evaporator # 1
1 EV # 1 Steam control valve 850mm Rubber
2 EV # 1 FFE vapor valve 950mm Rubber

3 EV # 1 vapor valve for calandria (angle valve) 1000mm Rubber

4 EV # 1 vapor 3 way valve 1000mm Rubber

5 Vapour valve # 1 for heaters 600 mm Rubber
6 Vapour valve # 2 for heaters 700 mm Rubber
7 Amonia valve # 1 3” Globe
8 Amonia valve # 2 3” Globe
9 Amonia valve # 3 4" Globe
10 Condensate valve for Tank # 1 8” Gate
11 Condensate valve for Tank # 2 8” Gate
12 Condensate drain valve 3” Gate
13 Shell Drain valve 6” Gate
14 Down take drain valve 2” Gate
15 Breaker valve 3” Globe
16 Shell main cold water valve 6” Gate
17 Header control valve to shell 4” Gate
18 Header control valve for Calandria 3” Globe
19 Shell hot water valve 4” Gate
20 Shell soda valve 3” Gate
21 Shell water valve 3” Gate
22 Flash valve F1 8” Gate
23 Flash valve F2 8” Gate
24 Juice inlet valve 10” Rubber
25 Juice outlet valve 10” Rubber
26 Juice bypass valve 10” Rubber
Evaporator # 2
1 Steam valve 8” Gate
2 Calandria vapour valve 1000 mm Rubber
3 Top vapour valve 3 way 1250mm Rubber
4 Ammonia valve # 1 3” Globe
5 Ammonia valve # 2 3” Globe
6 Ammonia equalizer valve # 3 4” Gate
7 Condensate valve for Tank # 2 8” Gate
8 Condensate valve for Tank # 3 8” Gate
9 Condensate valve for pump # 5 4” Gate
10 Condensate drain valve 4” Gate
11 Shell drain valve 6” Gate
12 Down take drain valve 2” Gate
13 Breaker valve 3” Globe
14 Shell main cold water valve 6” Gate
15 Shell cold water valve 4” Gate
16 Shell hot water valve 4’’ Gate
17 Shell soda valve 3’’ Gate
18 Header control valve for shell 4’’ Gate
19 Header control Valve for Calandria 3’’ Gate
20 Flash valve for tank # 1 8’’ Gate
21 Flash valve for tank # 2 8” Gate
22 Juice inlet valve 10’’ Globe
23 Juice outlet valve 10’’ Globe
24 Juice bypass valve 10’’ Globe
Evaporator # 3
1 Steam valve 5’’ Gate
2 Calandria vapour valve 900mm Rubber
3 Top vapour valve 3 way 900mm Rubber
4 3rd vapour valve for heaters 600mm Rubber
5 Ammonia valve # 2 3’’ Globe
6 Ammonia equalizer valve # 1 ½’’ (1) Globe
7 Condensate valve for Tank # 2 8’’ Gate
8 Condensate valve for Tank # 3 8’’ Gate
9 Condensate valve for pump # 4 8’’ Gate
10 Condensate drain valve 4’’ Gate
11 Shell cold water valve 4’’ Gate
12 Shell hot water valve 4’’ Gate
13 Shell soda valve 3’’ Gate
14 Shell control valve 4’’ Gate
15 Calendria water valve 3’’ Gate
16 Shell drain valve 6’’ Gate
17 Down take drain valve 2’’ Gate
18 Breaker valve 3’’ Globe
19 Juice inlet valve 10’’ Globe
20 Juice outlet valve 8’’ Globe
21 Juice bypass valve 8’’ Globe
22 Juice outlet for syrup bottle 8’’ Globe
23 Flash valve for tank # 1 8’’ Gate
24 Flash valve for tank # 2 8’’ Gate
25 Flash valve for tank # 3 6’’ Gate
Evaporator # 4 A
1 Steam valve 5’’ Gate
2 Calandria vapour valve 700 Rubber
3 Top vapour valve 3 way 1100mm Rubber
4 Top vapour valve for condensate 900 Rubber
5 Ammonia equalizer valve # 1 3’’mm Globe
6 Ammonia valve # 2 ½’’ (1) Globe
7 Flash valve for tank # 2 8’’mm Gate
8 Flash valve for tank # 3 6’’ Gate
9 Flash valve for tank # 4 4’’ Gate
10 Condensate main control valve 5’’ Globe
11 Condensate valve for Tank # 3 5’’ Gate
12 Condensate valve for pump # 4 5’’ Gate
13 Condensate drain valve 4’’ Gate
14 Shell cold water valve 4’’ Gate
15 Shell hot water valve 3’’ Gate
16 Shell soda valve 3’’ Gate
17 Header control valve for shell 4’’ Globe
18 Header control Valve for Calandria 3’’ Globe
19 Breaker valve 3’’ Globe
20 Shell drain valve 6’’ Gate
21 Down take drain valve 2’’ Gate
22 Juice inlet valve 8’’ Globe
23 Juice outlet valve 8’’ Globe
24 Juice outlet for syrup bottle 8’’ Globe
25 Juice bypass valve 8’’ Globe
Evaporator # 4 B
1 Steam valve 5’’ Gate
2 Calandria vapour valve 700mm Rubber
3 Top vapour valve 3 way 1100mm Rubber
4 Ammonia equalizer valve # 1 3’’ Globe
5 Ammonia valve # 2 ½’’ (1) Globe
6 Condensate main control valve 5’’ Globe
7 Condensate valve for Tank # 4 5’’ Gate
8 Condensate drain valve 4’’ Gate
9 Shell cold water valve 3’’ Globe
10 Shell hot water valve 3’’ Globe
11 Shell soda valve 3’’ Globe
12 Header control valve for shell 3’’ Globe
13 Header control Valve for Calandria 3’’ Gate
14 Breaker valve 3’’ Globe
15 Flash valve for tank # 3 6’’ Gate
16 Flash valve for tank # 4 4’’ Gate
17 Shell drain valve 6’’ Gate
18 Juice inlet valve 8’’ Gate
19 Juice outlet valve 8’’ Globe
MISCELLENEOUS
1 Main steam control valve for pan 800mm Rubber
2 Vapour line drain valve
3 Steam Header drain valve # 1
4 steam Header drain valve # 2
5 steam Header drain valve # 3
6 Main drain header control valve for syrup bottle

7 Main drain header control valve for clear juice

8 Main drain header control valve for defecation

9 Main drain header control valve for Soda
10 Main drain header valve
11 Syrup bottle equalizer valve E 4B
12 Syrup bottle equalizer valve E 4A
13 Syrup pump # 1 suction valve
14 Syrup pump # 2 suction valve
15 Syrup pump # 3 suction valve
16 Syrup pump # 1 delivery valve
17 Syrup pump # 2 delivery valve
18 Syrup pump # 3 delivery valve
19 Syrup bottle drain valve
20 Syrup bottle partition valve
21 Soda tank hot water valve
22 Soda tank steam valve
23 Soda tank drain valve
24 Soda pump suction valve
25 Soda pump delivery valve
26 Soda circulation valve
27 4 Bar control valve for Talo
28 Steam control valve for pans
29 Cold water control valve for evaporator
30 Cold water control valve for house
31 Hot water control valve for evaporator
32 Syrup bottle drain valve
33 Syrup bottle partition valve
34 Soda tank hot water valve
35 Soda tank steam valve
36 Soda tank drain valve
37 Soda pump suction valve
38 Soda pump delivery valve
39 Soda circulation valve
40 4 Bar control valve for Talo
41 Steam control valve for pans
42 Cold water control valve for evaporator
43 Cold water control valve for house
44 Hot water control valve for evaporator
45 Hot water control valve for house
46 Condensate tank # 2 drain valve # 1
47 Condensate tank # 2 drain valve # 2
48 Condensate tank # 2 drain valve # 1
49 Condensate tank # drain valve # 2
50 Condensate tank # 3 drain valve # 1
51 Condensate tank # 3 drain valve # 2
52 Condensate tank # 4 drain valve # 1
53 Condensate tank # 4 drain valve # 2
54 Condensate pump # 1 suction valve
55 Condensate pump # 2 suction valve
56 Condensate pump # 3 suction valve
57 Condensate pump # 4 suction valve
58 Condensate pump # 5 suction valve
59 Condensate pump # 6 suction valve
60 Condensate pump # 7 suction valve
61 Condensate pump # 8 suction valve
62 Condensate pump # 1 delivery valve
63 Condensate pump # 2 delivery valve
64 Condensate pump # 3 delivery valve
65 Condensate pump # 4 delivery valve
66 Condensate pump # 5 delivery valve
67 Condensate pump # 6 delivery valve
68 Condensate pump # 7 delivery valve
69 Condensate pump # 8 delivery valve
70 Condensate pump # 9 delivery valve
71 Condensate pump # 10 delivery valve
72 Condensate pump # 11 delivery valve
73 Condensate pump # 12 delivery valve
74 Condensate tank # 3 control valve
75 Condensate tank # 3-4 suction header combine
valve
76 Condensate control valve for boiler tank 3
77 Condensate control valve for house tank3
78 Cond. Control valve for A conti at T#1
79 Cond. Control valve for B conti at T#1
80 Cond. Control valve for A/C conti at T#1
81 Cond. Control valve of batch pan at T#1
82 Cond. Control valve for A conti at T#2
83 Cond. Control valve for B conti at T#2
84 Cond. Control valve for A/C conti at T#2
85 Cond. Control valve of batch pan at T#2
86 Cond. Control valve of C conti at T # 3
87 Cond. Control valve of C conti at T # 4
88 Flash control valve of T# 3
89 Flash control valve of T# 4
90 Flash header control valve of T#3-4
91 Condensate #1 water spray valve
92 Condensate #1 water jet valve
93 Condensate #2 water spray valve
94 Condensate #2 water jet valve
95 Condensate #3 water spray valve
96 Condensate #3 water jet valve
97 Clear juice line drain valve
98 4 Bar control valve up-steam
99 4 Bar control valve down-steam
100 4 Bar bypass valve
101 Make up control valve up-steam
102 Make up control valve down-steam
103 Make up bypass valve
104 Desuper heater control valve up-steam
105 Desuper heater control valve down-steam
106 Desuper heater bypass valve
107 Desuper heater drain valves (06 Nos)
168 0 0 0
 0 0 0
LIME SLAKER STATION
DESCRIPTION VALVES TYPE Dis Rep Fit
DIA
1 MOL return valve for T-1 6’’ Gate
2 MOL return valve for T-2 4’’ Gate
3 Water valve for T-1 3’’ Gate
4 Water valve for T-2 2’’ Gate
5 Water valve for slaker 2’’ Gate
6 Cold water control valve 3’’ Gate
7 Hot water control valve 3’’ Gate
8 MOL control valve T1 8’’ Gate
9 MOL control valve T2 6’’ Gate
10 Drain valve for T1 4’’ Gate
11 Drain valve for T2 4’’ Gate
12 Suction valve for pump 1 6’’ Gate
13 Suction valve for pump 2 6’’ Gate
14 Delivery valve of pump 1 4’’ Gate
15 Delivery valve of pump 2 4’’ Gate
16 Pump circulation valve 3’’ Gate
16 0 0 0
0 0 0
VACUUM FILTERS
11 DESCRIPTION VALVES TYPE Dis Rep Fit
DIA
12 Tray drain valve # 1 for VF1 6’’ Gate
13 Tray drain valve # 2 for VF2 3’’ Gate
14 Feed valve of FFE # 1 8’’ Gate
15 Hot water spray control valve for VF1 2’’ Gate
16 High VAC valve for VF1 5’’ Gate
17 Low VAC valve for VF1 5’’ Gate
18 Tray drain valve #1 for VF2 6’’ Gate
19 Tray drain valve #2 for VF2 3’’ Gate
20 Feed valve of VF2 10’’ Gate
21 Hot water spray control valve for VF2 3’’ Gate
22 Shower control valve VF2 2’’ Gate
23 High VAC valve for VF2 5’’ Gate
24 Low VAC valve for VF2 5’’ Gate
25 Tray drain valve #1 VF3 5’’ Gate
26 Tray drain valve #2 VF3 3’’ Gate
27 Feed valve for VF 3 10’’ Gate
28 Hot water spray control valve for VF3 2’’ Gate
29 Shower control valve for VF 3 2’’ Gate
30 High VAC valve for VF3 6’’ Gate
31 Low VAC valve for VF3 6’’ Gate
32 Tray drain valve #1 VF4 6’’ Gate
33 Tray drain valve #2 VF4 4’’ Gate
34 Feed valve for VF4 10’’ Gate
35 Hot water spray control valve for VF4 2’’ Gate
36 Top & side shower control valve for VF4 2’’ Gate
37 High VAC valve for VF4 6’’ Gate
38 Low VAC valve for VF4 6’’ Gate
39 Mud feed control valve for VF 3,4 12’’ Gate
40 Mud mixer drain valve 8’’ Gate
41 Mud mixer drain valve for VF 1,2 6’’ Gate
42 Mud mixer drain valve for VF 3,4 6’’ Gate
43 Hot water valve for VF 1,2 feed line 3’’ Gate
44 Hot water control valve 3’’ Gate
45 Hot water control valve for PFs 3’’ Gate
46 Injection water valve for cascade condenser 3’’ Globe
47 Cold water valve for cascade condenser 3’’ Globe
48 High VAC bottle control valve 10’’ Globe
49 Low VAC bottle control valve 10’’ Gate
50 Cloudy pumps suction header control valve 8’’ Gate
51 Cloudy pumps #1 suction valve 6’’ Gate
52 Cloudy pumps #2 suction valve 6’’ Gate
53 Cloudy pumps #1 delivery valve 6’’ Gate
54 Cloudy pumps #2 delivery valve 6’’ Gate
55 Cloudy circulation valve for cloudy tank 2’’ Gate
56 Cloudy circulation valve for mud tank 6’’ Gate
57 Cloudy control valve for talo 3’’ Gate
58 Mud tank steam valve ½’’ (1) Globe
59 Mud tank drain valve 6’’ Gate
60 Mud pump #1 suction valve 6’’ Gate
61 Mud pumps #2 suction valve 6’’ Gate
62 Mud pump #1 delivery valve 5’’ Gate
63 Mud pump #2 delivery valve 5’’ Gate
64 Mud pump circulation valve 4’’ Gate
65 Hot water valve for hot water tank 3’’ Globe
66 Condensate water valve for hot water tank 4’’ Globe
67 Hot water tank drain valve 3’’ Gate
68 Hot water strainer inlet valve 6’’ Gate
69 Hot water strainer outlet valve 6’’ Gate
70 Hot water strainer bypass valve 5’’ Gate
Hot water pump #1 suction valve 3’’ Gate
Hot water pump #2 suction valve 3’’ Gate
Hot water pump #1 delivery valve 3’’ Globe
26 Hot water pump #2 delivery valve 3’’ Globe
27 Vacuum pump #1 vacuum valve 10’’ Gate
28 Vacuum pump #2 vacuum valve 10’’ Gate
29 Vacuum pump #3 vacuum valve 10’’ Gate
30 Vacuum pump #4 vacuum valve 10’’ Globe
31 Vacuum pump #1 water valve 2’’ Globe
32 Vacuum pump #4 water valve 2’’ Gate
33 Vacuum control valve for injection, spray 8"
70 0 0 0
0 0 0
JUICE CLARIFIERS
DESCRIPTION VALVES TYPE Dis Rep Fit
DIA
1 Juice control valve for flash tank # 1 10’’ Gate
2 Juice control valve for flash tank # 2 10’’ Gate
3 Juice control valve for flash tank # 3 10’’ Gate
4 Clarifier #1 liquidation valve # 1 6’’ Gate
5 Clarifier #1 liquidation valve # 2 6’’ Gate
6 Clarifier #1 liquidation valve # 3 4’’ Gate
7 Clarifier #1 liquidation valve # 4 4’’ Gate
8 Clarifier #2 liquidation valve # 1 6’’ Gate
9 Clarifier #2 liquidation valve # 2 6’’ Gate
10 Clarifier #2 liquidation valve # 3 4’’ Gate
11 Clarifier #2 liquidation valve # 4 4’’ Gate
12 Clarifier #3 liquidation valve # 1 6’’ Gate
13 Clarifier #3 liquidation valve # 2 6’’ Gate
14 Clarifier #3 liquidation valve # 3 4’’ Gate
15 Clarifier #3 liquidation valve # 4 4’’ Gate
16 Defecated juice line drain valve 3’’ Gate
17 J.C # 1 juice box control valve for DSM 8’’ Gate
18 J.C # 2 juice box control valve for DSM 10’’ Gate
19 J.C # 3 juice box control valve for DSM 10’’ Gate
20 J.C # 1 juice box control valve for mud tank 6’’ Gate
21 J.C # 2 juice box control valve for mud tank 6’’ Gate
22 J.C # 3 juice box control valve for mud tank 6’’ Gate
23 DSM screen set # 1 control valve # 1 8’’ Gate
24 DSM screen set # 1 control valve # 2 8’’ Gate
25 DSM screen set # 2 control valve # 1 8’’ Gate
26 DSM screen set # 2 control valve # 2 8’’ Gate
27 DSM screen set # 3 control valve # 1 8’’ Gate
28 DSM screen set # 3 control valve # 2 8’’ Gate
29 DSM screen C.J header bypass valve for CJ. Tk 8’’ Gate
30 J.C # 1,2,3 hot water main control valve 3’’ Gate
31 J.C # 1,2,3 cold water main control valve 3’’ Gate
32 J.C # 1 water valve 3’’ Gate
33 J.C # 2 water valve 3’’ Gate
34 J.C # 3 water valve 4’’ Gate
35 Polyelectrolyte preparation tank #1 cold water 3’’ Globe
valve

36 Polyelectrolyte preparation tank #2 cold water 4’’ Gate

valve

37 Polyelectrolyte preparation tank #2 hot water 4’’ Gate

valve
38 Polyelectrolyte preparation tank #1 drain valve 3’’ Gate

39 Polyelectrolyte preparation tank #2 drain valve 6’’ Globe

40 Polyelectrolyte dosing tank #1 drain valve 3’’ Gate
41 Polyelectrolyte dosing tank #1 drain valve 5’’ Globe
42 Polyelectrolyte dosing tank #1 control valve 4’’ Gate
43 Polyelectrolyte dosing tank #2 drain valve 4’’ Gate
44 Polyelectrolyte control valve for J.C 1 2’’ Gate
45 Polyelectrolyte control valve for J.C 2 3’’ Gate
46 Polyelectrolyte control valve for J.C 3 2’’ Cork
47 J.C #1 feed coil drain valve 4’’ Gate
48 J.C #2 feed coil drain valve #1 4’’ Gate
49 J.C #2 feed coil drain valve #2 4’’ Gate
50 J.C #3 feed coil drain valve #1 4’’ Gate
51 J.C #3 feed coil drain valve #2 4’’ Gate
52 J.C #1 mud control valve # 1 8’’ Gate
53 J.C #1 mud control valve # 2 8’’ Gate
54 J.C #2 mud control valve # 1 8’’ Gate
55 J.C #2 mud control valve # 2 8’’ Gate
56 J.C #3 mud control valve # 1 8’’ Gate
57 J.C #3 mud control valve # 2 8’’ Gate
58 J.C #1 mud cone control valve # 1 12’’ Gate
59 J.C #1 mud cone control valve # 2 12’’ Gate
60 J.C #2 mud cone control valve # 1 12’’ Gate
61 J.C #2 mud cone control valve # 2 12’’ Gate
62 J.C #3 mud cone control valve # 1 12’’ Gate
63 J.C #3 mud cone control valve # 2 12’’ Gate
64 J.C # 1 drain valve 3’’ Gate
65 J.C # 2 drain valve 4’’ Gate
66 J.C # 3 drain valve 4’’ Gate
67 Clear juice pump # 1 suction valve 10’’ Gate
68 Clear juice pump # 2 suction valve 8’’ Gate
69 Clear juice pump # 3 suction valve 8’’ Gate
70 Clear juice pump # 1 delivery valve 8’’ gate
71 Clear juice pump # 2 delivery valve 8’’ Gate
72 Clear juice pump # 3 delivery valve 8’’ gate
73 Clear juice circulation valve 4’’ Gate
74 Clarifier # 3 clear juice control valve 12’’ Gate
74 0 0 0
0 0 0
TALO CLARIFIERS
DESCRIPTION VALVES TYPE Dis Rep Fit
DIA
1 Talo clarifier 1 liquor outlet valve 6’’ Gate
2 Talo clarifier 1 liquor circulation valve 6’’ Gate
3 Talo clarifier 2 liquor outlet valve 6’’ Gate
4 Talo clarifier 2 liquor circulation valve 6’’ Gate
5 Mini buffer tank drain valve 4’’ Gate
6 Mini buffer tank control valve #1 3’’ Gate
7 Mini buffer tank control valve #2 3’’ Gate
8 Liquor control valve for dozing header 6’’ Gate
9 Color quest dozing valve 2 nos 2’’ Gate
10 Talo # 1 feed valve 8’’ Gate
11 Talo # 2 feed valve 8’’ Gate
12 Talo # 1 central well drain valve 3’’ Globe
13 Talo # 1 drain valve 2’’ Gate
14 Talo # 1 drain control valve for scum tank 3’’ Gate

15 Talo # 1 drain control valve for clear liquor tank 2’’ Gate

16 Talo # 1 drain control valve for raw liquor tank 4’’ Gate

17 Talo # 1 drain control valve 3’’ Gate

18 Talo # 1 outlet coil drain valve 3’’ Gate
19 Talo # 2 central well drain valve 2’’ Gate
20 Talo # 2 drain valve 3’’ Gate
21 Talo # 2 drain control valve for scum tank 3’’ Globe

22 Talo # 2 drain control valve for clear liquor tank 4’’ Globe

23 Talo # 2 drain control valve for raw liquor tank 3’’ Gate

24 Talo # 2 drain control valve 2’’ Gate

25 Talo # 2 outlet coil drain valve 3’’ Gate
Sulphated liquor valve for lime succrate mixing 6’’ Gate
26 tank TK

27 MOL control valve for lime succrate mixing tank 2’’ Gate

Lime succrate mixing TK drain valve for dosing 3’’ Gate

28 TK
Lime succrate mixing TK drain valve for direct 2’’ Gate
29 dosing
30 Lime succrate mixing TK drain valve 2’’ Gate
31 Reaction tank drain valve 4’’ Gate
32 Liquor heat steam valve up steam 6’’ Gate
33 Liquor heat steam valve down steam 6’’ Gate
34 Steam valve bypass 6’’ Gate
35 Liquor heater duplex valve 8’’ Gate
36 Ammonia valve 2’’ Gate
37 Condensate valve # 1 2’’ Gate
38 Condensate valve # 2 2’’ Gate
39 Scum pump # 1 suction valve 6’’ Gate
40 Scum pump # 1 delivery valve 6’’ Gate
41 Scum pump # 2 suction valve 6’’ Gate
42 Scum pump # 2 delivery valve 5’’ Gate
43 Clear liquor pump # 1 suction valve 6’’ Gate
44 Clear liquor pump # 1 delivery valve 6’’ Gate
45 Clear liquor pump # 2 suction valve 6’’ Gate
46 Clear liquor pump # 2 delivery valve 6’’ Gate
47 Clear liquor circulation valve 2’’ Gate
48 Raw liquor pump # 1 suction valve 6’’ Gate
49 Raw liquor pump # 1 delivery valve 6’’ Gate
50 Raw liquor pump # 2 suction valve 6’’ Gate
51 Raw liquor pump # 2 delivery valve 6’’ Gate
52 Raw liquor pump # 3 suction valve 6’’ Gate
53 Raw liquor pump # 3 delivery valve 6’’ Gate
54 Raw liquor circulation valve 2’’ Gate
55 Raw liquor tank steam valve 2’’ Gate
55 0 0 0
0 0 0

PUMPS DISMENTLING, REPAIRING & FITTING STATUS

FFE PUMPS
SR # DESCRIPTION TYPE Dis Rep Fit
1 Circulation pump no.1 for FFE#1 centrifugal y
2 Circulation pump no.2 for FFE#1 Centrifugal y
3 Circulation pump no.1 for FFE#2 Centrifugal y
4 Circulation pump no.2 for FFE#2 Centrifugal y
5 Circulation pump no.1 for FFE#3 Centrifugal y
6 Circulation pump no.2 for FFE#3 Centrifugal y
7 Transfer pump no.1 Centrifugal y
8 Transfer pump no.2 Centrifugal y
9 Condensate pump no.1 Centrifugal y
10 Condensate pump no.2 Centrifugal y
11 Soda tank pump Centrifugal
12 Hot water Emergency Pump #1 Centrifugal
13 Hot water Emergency Pump #2 Centrifugal
14 Hot water Emergency Pump #3 Centrifugal
15 Hot water Emergency Pump #4 Centrifugal
16 Brushing Pump
17 Leakage Collection Pump
DEFECATION
1 Defecation pump # 1 Centrifugal y
2 Defecation pump # 2 Centrifugal y
3 Defecation pump # 3 Centrifugal y
HEATERS
1 Condensate pump # 1 for Tank #6 Centrifugal y
2 Condensate pump # 2 for Tank #6 Centrifugal y
PUMPS OF EVAPORATORS
1 Condensate pump # 1 for tank # 2
2 Condensate pump # 2 for tank # 2
3 Condensate pump # 3 for tank # 3
4 Condensate pump # 4 for tank # 3
5 Condensate pump # 5 for tank # 4
6 Condensate pump # 6 for tank # 4
7 Condensate pump # 7 for tank # 5
8 Condensate pump # 8 for tank # 5
9 Syrup pump 1
10 Syrup pump 2
11 Syrup pump 3
12 Soda pump
13 HCl pump
PUMPS OF MOL
1 MOL pump 1
2 MOL pump 2
PUMPS OF VACUUM FILTERS
1 Mud pump #1
2 Mud pump #2
3 Cloudy pump #1
4 Cloudy pump #2
5 Hot water pump #1
6 Hot water pump #2
7 Vacuum pump #1
8 Vacuum pump #2
9 Vacuum pump #3
10 Vacuum pump #4
TALO CLARIFIER, P.FILTERS
1 Raw Liq. Pump #1
2 Raw Liq. Pump #2
3 Raw Liq. Pump #3
4 Clear Liq. Pump #1
5 Clear Liq. Pump #2
6 Sulphited Liq. Pump #1
7 Sulphited Liq. Pump #2
8 Fine Liq. Pump #1
9 Fine Liq. Pump #2
10 Scum Pump #1
11 Scum Pump #2
12 Injector Water Pump
JUICE CLARIFIERS
1 Clear juice pump # 1
2 Clear juice pump # 2
3 Clear juice pump # 3
 62 15 0 0
PROGRESS IN %AGE % 24.1935 0 0

GEARS DISMENTLING, REPAIRING & FITTING STATUS

SR # DESCRIPTION Dis Rep Fit
1 Lime elevator gear
2 Lime slaker gear
3 T 1 stirrer gear
4 T 2 stirrer gear
5 Vacuum filter #1 verm gear #1
6 Vacuum filter #1 verm gear #2
7 Vacuum filter #1 agitator gear
8 Vacuum filter #2 verm gear #1
9 Vacuum filter #2 verm gear #2
10 Vacuum filter #2 agitator gear
11 Vacuum filter #3 verm gear
12 Vacuum filter #3 reduction gear
13 Vacuum filter #3 agitator gear
14 Vacuum filter #4 verm gear
15 Vacuum filter #4 reduction gear
16 Vacuum filter #4 agitator gear
17 Mud mixer gear
18 Mud conveyer gear
19 Mud tank stirrer gear
20 Clarifier # 1 reduction gear
21 Clarifier # 1 verm gear
22 Clarifier # 2 reduction gear
23 Clarifier # 2 verm gear
24 Clarifier # 3 reduction gear
25 Clarifier # 3 verm gear
26 Polyelectrolyte preparation tank 1 stirrer gear

27 Polyelectrolyte preparation tank 2 stirrer gear

28 Defecation Tank# 1 stirror gear
29 Defecation Tank# 2 stirror gear
30 Defecation Tank# 3 stirror gear
31 Retention Tank Stirror gear
32 Aeration Bottle
33 Scum Scraper Talo #1
34 Scum Scraper Talo #2
35 Lime Succrate Preparation tank
36 P.F #1 Reduction Gear
37 P.F #1 Worm Gear
38 P.F #2 Reduction Gear
39 P.F #2 Worm Gear
40 P.F #3 Reduction Gear
41 P.F #3 Worm Gear
42 P.F #4 Reduction Gear
43 P.F #4 Worm Gear
44 P.F #5 Reduction Gear
45 P.F #5 Worm Gear
46
47
48
49
45 0 0 0
0 0 0
FFE RUBBER SEATED VALVES OF FFEs
SR # DESCRIPTION VALVES TYPE Dis Rep Fit
DIA
1 FFE # 1 steam control valve 1400mm 0 0 0
2 FFE # 1 separator valve 1500mm 0 0 0
3 FFE # 1 main vapor control valve 1500mm 0 0 0
FFE # 1 main 1st vapor control valve for refine
4
pans
1000mm 0 0 0
5 FFE # 2 steam control valve 1400mm 0 0 0
FFE # 2 vapor valve for calandria FFE # 2 (angle 1400mm
6
valve) 0 0 0
7 FFE # 2 separator vapor valve 1500mm 0 0 0
FFE # 2 main 1st vapor control valve for refine
8
pans
900mm 0 0 0
9 FFE # 2 main vapor control valve 1500mm 0 0 0
10 FFE # 3 steam control valve 1400mm 0 0 0
11 Vapor valve for calandria FFE # 3 (angle valve) 1400mm 0 0 0
12 Vapor valve for calandria FFE # 3 (glove valve) 1400mm 0 0 0
13 FFE # 3 separator vapor valve 1500mm 0 0 0
14 Main steam control valve # 1 for all FFE 1400mm 0 0 0
15 Main steam control valve # 2 for FFE # 1 1400mm 0 0 0
16 Main second vapor valve for pan 1400mm 0 0 0
16 0 0 0
0 0 0
RUBBER SEATED VALVES OF EVAPORATORS
SR # DESCRIPTION VALVES TYPE Dis Rep Fit
DIA
1 VC #-1 3200 M2 Steam control valve 1050mm Rubber 0 0 0

2 VC #-1 3200 M2 FFE vapor valve 1100 mm Rubber 0 0 0

3 VC #-1 3200 M2 top vapor valve (angle valve) 1400mm Rubber 0 0 0
4 VC #-1 3200 M2 vapor valve (2nd vapor) 1400mm Rubber 0 0 0
5 VC #-2 2500 M steam control valve
2
900mm Rubber 0 0 0
6 VC #-2 2500 M2 FFE vapor valve 1000mm Rubber 0 0 0
7 VC #21 2500 M2 top vapor valve (angle valve) 1200mm Rubber 0 0 0
8 VC #-2 2500 M2 vapor valve centre 1200mm Rubber 0 0 0
9 VC #2 Vapour valve for heaters 600 mm Rubber y
10 EV # 1 Steam control valve 850mm Rubber 0 0 0
11 EV # 1 FFE vapor valve 950mm Rubber 0 0 0
12 EV # 1 vapor valve for calandria (angle valve) 1000mm Rubber 0 0 0
13 EV # 1 vapor 3 way valve 1000mm Rubber 0 0 0
14 E #1 Vapour valve for heaters 600 mm Rubber 0 0 0
15 E #1 Vapour valve for heaters 700 mm Rubber 0 0
16 EV # 2 vapor valve for calandria 1000mm Rubber 0 0 0
17 EV # 2 vapor 3 way valve 1250mm Rubber 0 0 0
18 EV # 3 vapor valve for calandria 900mm Rubber 0 0 0
19 EV # 3 vapor 3 way valve 900mm Rubber 0 0 0
20 EV # 4A vapor valve for calandria 700mm Rubber 0 0 0
21 EV # 4A vapor 3 way valve 1100mm Rubber 0 0 0
22 EV # 4A vapor valve for calandria 800mm Rubber 0 0 0
23 EV # 4B valve for calandria 700mm Rubber 0 0 0
24 EV # 4B vapor 3 way valve 1100mm Rubber 0 0 0
25 Main steam control valve for pan 800mm Rubber 0 0 0
TOTAL 25 1 0 0
4 0 0
RUBBER SEATED VALVES OF HEATERS
1 Duplex valve Pri. Heater #1 12’’ Rubber 0 0 0
2 Steam valve 14’’ Angle 0 0 0
3 4th Vap. Valve 700 Rubber 0 0 0
4 Duplex valve Pri. Heater #2 10’’ Rubber 0 0 0
5 Steam valve 10’’ Gate 0 0 0
6 3rd Vap. Valve 400mm Rubber 0 0 0
7 4th Vap. Valve 450mm Rubber 0 0 0
8 Duplex valve 10’’ Rubber 0 0 0
9 Steam valve 12’’ Rubber 0 0 0
10 3rd Vap. Valve 500mm Rubber 0 0 0
11 4th Vap. Valve 600mm Rubber 0 0 0
12 Duplex valve 12’’ Rubber 0 0 0
13 Steam valve 14’’ Rubber 0 0 0
14 2nd Vap. Valve 400mm Rubber 0 0 0
15 3 Vap. Valve
rd
500mm Rubber 0 0 0
16 4th Vap. Valve 600mm Rubber 0 0 0
17 Duplex valve 12’’ Rubber 0 0 0
18 Steam valve 14’’ Rubber 0 0 0
19 2nd Vap. Valve 450mm Rubber 0 0 0
20 3rd Vap. Valve 500mm Rubber 0 0 0
21 4 Vap. Valve
th
500mm Rubber 0 0 0
22 Duplex valve 12’’ Rubber 0 0 0
23 Steam valve 16’’ Rubber 0 0 0
24 1st Vap. Valve 500mm Rubber 0 0 0
25 2nd Vap. Valve 500mm Rubber 0 0 0
26 3rd Vap. Valve 500mm Rubber 0 0 0
27 Duplex valve 12’’ Rubber 0 0 0
28 Steam valve 12’’ Rubber 0 0 0
29 1st Vap. Valve 500mm Rubber 0 0 0
30 2nd Vap. Valve 500mm Rubber 0 0 0
31 3rd Vap. Valve 500mm Rubber 0 0 0
32 Duplex valve 10’’ Rubber 0 0 0
33 Steam valve 16’’ Rubber 0 0 0
34 1st Vap. Valve 500mm Rubber 0 0 0
35 2nd Vap. Valve 450mm Rubber 0 0 0
36 Duplex valve 10’’ Rubber 0 0 0
37 Steam valve 16’’ Rubber 0 0 0
38 1st Vap. Valve 500mm Rubber 0 0 0
39 2nd Vap. Valve 400mm Rubber 0 0 0
40 Duplex valve 10’’ Rubber 0 0 0
41 Steam valve 400mm Rubber 0 0 0
42 1st Vap. Valve 500mm Rubber 0 0 0
42 0 0 0
0 0 0