Combi WR-PM-EN-08
Combi WR-PM-EN-08
ASSEMBLY SECTION
Main Body Sections
Mainframe - I................................................................................................................... 1
Mainframe - II.................................................................................................................. 1.1
LH & RH Stand On Platform Assembly........................................................................... 1.2
Tiller Arm......................................................................................................................... 2
WR Tiller Head................................................................................................................ 3
WS/W3 Tiller Head.......................................................................................................... 3.1
Standard (WR) Wheels................................................................................................... 4
3 Tonne (WS/W3) Wheels............................................................................................... 4.1
4-Way (WR4) Wheels...................................................................................................... 4.2
Batteries.......................................................................................................................... 5
Body Panels - Standard (WR) & 4-Way (WR4)............................................................... 6
Body Panels - 3 Tonne (WS/W3).................................................................................... 6.1
Hydraulic Tank - Standard (WR) & 4-Way (WR4)........................................................... 7
Hydraulic Tank - 3 Tonne (WS/W3)................................................................................ 7.1
Standard (WR) & 4-Way(WR4) Steering/Drive Unit Assembly....................................... 8
3 Tonne (WS/W3) Steering/Drive Unit Assembly............................................................ 8.1
Contactors & Fuses......................................................................................................... 9
Pump & Motor Assembly................................................................................................. 10
Optional 4-Way Front Steering - Swivel & Caster........................................................... 11
Valve Block Assembly..................................................................................................... 12
6-Port Valves................................................................................................................... 13
Looms & Link Cables...................................................................................................... 14
Link Cables...................................................................................................................... 14.1
Link Cables...................................................................................................................... 14.2
Battery Link Cables......................................................................................................... 14.3
Forks............................................................................................................................... 15
Hydraulic Sections
Pantograph/Mast Sections
22
21
3 25
2
14
6
17
7
16
4
24
22
13
23
9
10
11
22
22
16
20
19
1
5
12
16
15
18
17
24
14
14
14
23
15
15
15
17
26
14
1
15
19
2
18
14
3
15
14
6
15
10
9
5
8
21
15
16
14
14
20
12
11
7
14
15
13
14
20
Ref No: WRM00001.1 Rev: 01-A Rev Date: 25/08/2015 SECTION
Title: Mainframe Assembly - II 01
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Contactors & Fuses Assembly See Section 9 01-A
WR Steering Controller (18427108-1225-5101) WPE00125 01-A
2* 1
WS/W3 Steering Controller (18427109-1222-5101) WPE00126 01-A
3* 1 Traction Controller (389212321 1232E 250A) WPE00009 01-A
4* 1 365924501 1236 500A Motor Controller WPE00010 01-A
5 1 K245 Heat Sink WPE00022 01-A
6 1 K163 Heat Sink WPE00023 01-A
7 2 Anderson SB175 Red Battery Plug (612-0087) WPE00102 01-A
8 1 E160 Male Battery Connector (Rema 382-6216) WPE00108 01-A
9 1 E160 Female Battery Connector (Rema 382-6209) WPE00109 01-A
10 1 Back - Up Alarm CPE00059 01-A
11 2 Relay Base (20/30 Amp Relay) CPE00190 01-A
12 2 24V Relay (4RD 933 332-071) WPE00054 01-A
13 4 M6x30 Dome Head Bolt CPB00251 01-A
14 37 M6 Spring Washer CPB00126 01-A
15 32 M6 Flat Washer CPB00060 01-A
16 1 M6x10 Dome Head Bolt CPB00186 01-A
17 10 M6x12 Hex Head Bolt CPB00031 01-A
18 2 M6x16 Dome Head Bolt CPB00337 01-A
19 8 M6x16 Hex Head Bolt CPB00196 01-A
20 8 M6x20 Hex Head Bolt CPB00044 01-A
21 4 M6x35 Hex Head Bolt CPB00301 02-A
21 4 M6x40 Countersunk Bolt CPB00554 01-A
23 5 M8 Flat Washer CPB00321 03-A
24 5 Lock washer A2 8,4x13x0,8 CPB00553 01-A
25 5 M8x20 Hex Head Bolt CPB00012 01-A
26 3 M8x20 Dome Head Bolt CPB00183 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
3 13
12
8
10 1
11
2
9
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
14
33
8
29
26
19 17 18
3
31
32
32 5
4
30
25 1
23
21
9 6
20
28
27
28
16 10
11
28
35
16 15
36
28
8
22
28
32
31
27 12
33
COMBILIFT LTD. 2015
Ref No: WRM00002 Rev: 02-A Rev Date: 14/10/2015 SECTION
Title: Tiller Arm Assembly 02
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Tiller Head (18427055) See Section 3 01-A
2 1 Tiller Arm Assembly (Gas Strut) WMT00055 02-A
3 1 Tiller Arm Pivot Assembly (Gas Strut) WMT00050 03-A
4 1 Tiller Arm Pin (Gas Strut) WMT00058 01-A
5 1 Tiller Arm Strut (450N - 45mm Oil Damping) WMT00046 01-A
6 1 Tiller Arm Swivel WMT00004 04-A
7 1 Tiller Arm Friction Plate Assembly WMT00024 06-A
8 1 Frie Angle Sensor Bracket Assembly WMT00035 02-A
9 2 Tiller Arm Shims WMT00059 01-A
10 1 Size 10 Flex P Coupling (20027106) WPE00027 01-A
11 1 Aluminium Angle Sensor Shaft WMT00023 02-A
12 1 Frei Angle Sensor WPE00007 01-A
13 2 SF1 - 3015 Bush WPM00013 01-A
14 1 enGage 6 LCD Instrument Panel WPE00044 01-A
15 2 Rubber Buffer (AMC 110012) WPT00002 01-A
16 6 Tiller Arm Mount Spring WMT00044 01-A
17 1 Proximity Switch (IGS205) CPE00087 01-A
18 1 Proximity Switch Holder CPE00091 01-A
19 1 Proximity Switch Wire (DIN Connector) CPE00002 01-A
20 1 M6 Straight Grease Nipple CPB00070 02-A
21 2 30mm Circlip CPB00849 01-A
22 3 M10x70 Hex Head Bolt CPB00302 01-A
23 2 M10x50mm Countersunk Bolt CPB00556 01-A
24 2 M10x40mm Counter Sunk Bolt (C2675) CPB00431 01-A
25 1 M10x35 Socket Head Bolt CPB00144 01-A
26 2 M10x12 Socket Head Bolt (C8821) CPB00383 01-A
27 4 M10 Lock Nut CPB00262 01-A
28 13 M10 Flat Washer CPB00032 02-A
29 3 M8x16 Socket Button Head Bolt CPB00558 01-A
30 2 M6x25 Hex Head CPB00256 01-A
31 4 M6 Lock Nut CPB00047 01-A
32 6 M6 Flat Washer CPB00060 01-A
33 4 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A
35 2 M4 Lock Nut CPB00364 01-A
36 2 M4 Flat Washer CPB00322 01-A
31
32
14
21
20 18 19
3
11
12
33
13
24 34
28
27
29
30
25
26
25
17 8
9
25
23
17 16
22
25
7
36
25
28
35
26 10
31
COMBILIFT LTD. 2013
Ref No: WRM00002 Rev: 01-A Rev Date: 16/12/2013 SECTION
Title: Tiller Arm Assembly 02
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Tiller Head (18427055) See Section 3 01-A
2 1 Tiller Arm Assembly WMT00040 03-A
3 1 Tiller Arm Pivot Assembly WMT00001 02-A
4 2 Tiller Arm Clock Spring WMT00003 01-A
5 1 Tiller Arm Swivel WMT00004 04-A
6 1 Tiller Arm Friction Plate Assembly WMT00024 03-A
7 1 Frie Angle Sensor Bracket Assembly WMT00035 01-A
8 1 Size 10 Flex P Coupling (20027106) WPE00027 01-A
9 1 Aluminium Angle Sensor Shaft WMT00023 02-A
10 1 Frei Angle Sensor WPE00007 01-A
11 1 Tiller Arm Pin WMT00009 01-A
12 2 Tiller Arm Inner Pin Retainer WMT00031 02-A
13 2 Tiller Arm Pin Retainer WMT00034 03-A
14 2 SF1 - 3015 Bush WPM00013 01-A
15 1 enGage 6 LCD Instrument Panel WPE00044 01-A
16 2 Rubber Buffer (AMC 110012) WPT00002 01-A
17 6 Tiller Arm Mount Spring WMT00044 01-A
18 1 Proximity Switch (IGS205) CPE00087 01-A
19 1 Proximity Switch Holder CPE00091 01-A
20 1 Proximity Switch Wire (DIN Connector) CPE00002 01-A
21 2 M10x12 Socket Head Bolt (C8821) CPB00383 01-A
22 2 M4 Flat Washer CPB00322 01-A
23 2 M4 Lock Nut CPB00364 01-A
24 1 M10x35 Socket Head Bolt CPB00144 01-A
25 13 M10 Flat Washer CPB00032 02-A
26 4 M10 Lock Nut CPB00262 01-A
27 1 M6 Straight Grease Nipple CPB00070 02-A
28 4 M6 Flat Washer CPB00060 01-A
29 2 M6 Spring Washer CPB00126 01-A
30 2 M6x25 Hex Head CPB00256 01-A
31 4 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A
32 3 M8x16 Socket Button Head Bolt CPB00558 01-A
33 2 M10x40mm Counter Sunk Bolt (C2675) CPB00431 01-A
34 2 M10x50mm Countersunk Bolt CPB00556 01-A
35 2 M6 Lock Nut CPB00047 01-A
36 3 M10x70 Hex Head Bolt CPB00302 01-A
1g 1h
1f 1c
1e
1d
1k
1b 1
1a (Not Shown)
1j
1i
COMBILIFT LTD. 2015
Ref No: WRM00003 Rev: 01-A Rev Date: 26/06/2015 SECTION
Title: WR Tiller Head Assembly 03
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 WR Tiller Head assembly (With Switches) WPE00127 01-A
1a 1 Throttle Unit 12-48V 0-5V (18434040) WPE00105 01-A
1b 1 Yellow Butterflys Set Of 2 (18424017) WPE00104 01-A
1c 1 Prop Switch - Lift/Lower (18424062) WPE00005 01-A
1d 1 Latched Switch - Rabbit/Turtle (18427063) WPE00006 01-A
1e 1 Push Button No Symbol (18427058) WPE00020 01-A
1f 1 Prop Switch - Reach (18424063) WPE00024 01-A
1g 1 Prop Switch Tilt (18424064) WPE00025 01-A
1h 1 Prop Switch - Sideshift (18424065) WPE00026 01-A
1i 1 Start Key Switch With 2 Keys 18427064 WPE00106 01-A
1j 1 Key For Start Key Switch (WPE00106) 503 WPE00107 01-A
1k 1 Horn Button Kit Yellow (18434039) WPE00231 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
1c
1d 1e
1h
1
1b
1a (Not Shown)
1g
1f
COMBILIFT LTD. 2015
Ref No: WRM00003.1 Rev: 01-A Rev Date: 26/06/2015 SECTION
Title: WS/W3 Tiller Head Assembly 03
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 * 1 WS/W3 Tiller Head Assembly (With Switches) WPE00128 01-A
1a 1 Throttle Unit 12-48V 0-5V (18434040) WPE00105 01-A
1b 1 Yellow Butterflys Set Of 2 (18424017) WPE00104 01-A
1c 1 Prop Switch - Lift/Lower (18424062) WPE00005 01-A
1d 1 Latched Switch - Rabbit/Turtle (18427063) WPE00006 01-A
1e 1 Push Button No Symbol (18427058) WPE00020 01-A
1f 1 Start Key Switch With 2 Keys 18427064 WPE00106 01-A
1g 1 Key For Start Key Switch (WPE00106) 503 WPE00107 01-A
1h 1 Horn Button Kit Yellow (18434039) WPE00231 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
6 4
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 2 Front Wheel Shaft WMF00022 01-A
2 4 125/54 Poly Wheel + 6006-1RS P2585 WPW00002 01-A
3 1 Technica P0118 250/75 Vulkollan Wheel WPW00005 01-A
4 4 Front Wheel Spacers WMF00030 02-A
5 2 M6 Straight Grease Nipple CPB00070 02-A
6 2 M5x50mm Heavy Duty Slotted Spring Pin CPB00557 01-A
5
4
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 2 Front Wheel Shaft (WR 3000) WMF00304 01-A
2 4 200/50 Poly Wheel (P3974) WR 3000 WPW00008 01-A
3 1 313/125 3T WR Rear Wheel WPW00009 01-A
4 4 Front Wheel Spacers (WR 3000) WMF00332 01-A
5 2 M6 Straight Grease Nipple CPB00070 02-A
6 2 M5x50mm Heavy Duty Slotted Spring Pin CPB00557 01-A
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Technica P0118 250/75 Vulkollan Wheel WPW00005 01-A
2 4 200/50 Vulkollan Wheel P4613 (4-Way) WPW00007 01-A
3i 4ii
3ii
5
6
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 RH 3EPzS 375Ah Battery Assembly WPE00032 01-A
1* 1 RH 3EPzS 270Ah Battery Assembly WPE00036 01-A
1* 1 RH 3EPzV 240Ah Battery Assembly WPE00034 01-A
2* 1 LH 3EPzS 375Ah Battery Assembly WPE00033 01-A
2* 1 LH 3EPzS 270Ah Battery Assembly WPE00037 01-A
2* 1 LH 3EPzV 240Ah Battery Assembly WPE00035 01-A
3i* 1 RH Battery Lid (375Ah) WMP00034 03-A
3ii * 1 RH Battery Cover (375Ah) - Document Holder (Optional) WMP00045 01-A
4i* 1 LH Battery Lid (375Ah) WMP00035 02-A
4ii * 1 LH Battery Cover (375Ah) - Document Holder (Optional) WMP00050 01-A
5 4 M10x16 Socket Head Bolt CPB00206 01-A
6 4 M10 Flat Washer CPB00032 02-A
Machine Serial Number Must Be Quoted When Ordering Items Marked With *
Ref No: WRM00006 Rev: 01-A Rev Date: 28/11/2013 SECTION
Title: Body Panels - Standard (WR) & 4-Way (WR4) 06
10
4iii
7 3
2
4ii
8
7
5
4i
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
5
8
4
10
7 9
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
18
17
2b
16
21
7
12
6
11
8
1
20
2
15
14
13
19
4
3
9
10
19
20
9
22
Ref No: WRM00007 Rev: 01-A Rev Date: 29/11/2013 SECTION
Title: Hydraulic Tank - Standard (WR) & 4-Way (WR4) 07
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank Weld Assembly WMH00001 02-A
2 1 Return Filter Assembly (MPF1001AG1P10NBT) WPHY0002 01-A
2a 1 Return Filter Element (MF1001P10NB) WPHY0021 01-A
2b 1 Return Filter Seal Kit (2.050.057) BPHY0015 01-A
3 1 Filler Cap Assembly SPHY0032 02-A
4 1 Suction Strainer (STR0702SG1M90) WPHY0003 01-A
5 1 Hydraulic Tank Air Breather CPHY0040 03-A
6 1 Hydraulic Tank Oil Level Gauge CPHY0008 01-A
7 1 Inspection Panel CMH00001 03-A
8 1 Inspection Cover O-Ring Seal CPHY0011 01-A
9 2 3/8" Bond Seal CPF00055 01-A
10 1 3/8" BSP Male Bung CPF00089 01-A
11 1 1/2" Bond Seal CPF00056 03-A
12 1 1/2" BSP - 1"1/16 JIC M/M Adapter CPF00203 01-A
13 2 M8 Flat Washer CPB00321 03-A
14 2 M8 Spring Washer CPB00104 01-A
15 2 M8x30 Socket Cap Bolt CPB00291 01-A
16 6 M6 Flat Washer CPB00060 01-A
17 6 M6 Spring Washer CPB00126 01-A
18 6 M6x12 Hex Head Bolt CPB00031 01-A
19 4 M10 Flat Washer CPB00032 01-A
20 4 M10 Spring Washer CPB00053 01-A
21 2 M10x20 Hex Head Bolt CPB00081 01-A
22 2 M10x30 Hex Head Bolt CPB00021 01-A
2b
15
6
14
13
5
4
2
21
20
19
11
10
9
12
1
3
16
17
18
Ref No: WRM00007.1 Rev: 01-A Rev Date: 18/12/2013 SECTION
Title: Hydraulic Tank - 3 Tonne (WS/W3) 07
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank Assembly (W-3000) WMH00303 01-A
2 1 Return Filter Assembly (MPF1001AG1P10NBT) WPHY0002 01-A
2a 1 Return Filter Element (MF1001P10NB) WPHY0021 01-A
2b 1 Return Filter Seal Kit (2.050.057) BPHY0015 01-A
3 1 Filler Cap Assembly SPHY0032 02-A
4 1 Suction Strainer (STR0702SG1M90) WPHY0003 01-A
5 1 Hydraulic Tank Air Breather CPHY0040 03-A
6 1 Hydraulic Tank Oil Level Gauge CPHY0008 01-A
7 1 Inspection Panel CMH00001 03-A
8 1 Inspection Cover O-Ring Seal CPHY0011 01-A
9 2 3/8" Bond Seal CPF00055 01-A
10 1 3/8" BSP Male Bung CPF00089 01-A
11 1 1/2" Bond Seal CPF00056 03-A
12 1 1/2" BSP - 1"1/16 JIC M/M Adapter CPF00203 01-A
13 4 M10 Flat Washer CPB00032 01-A
14 4 M10 Spring Washer CPB00053 01-A
15 4 M10x30 Hex Head Bolt CPB00021 01-A
16 6 M6 Flat Washer CPB00060 01-A
17 6 M6 Spring Washer CPB00126 01-A
18 6 M6x12 Hex Head Bolt CPB00031 01-A
19 2 M8 Flat Washer CPB00321 03-A
20 2 M8 Spring Washer CPB00104 01-A
21 2 M8x30 Socket Cap Bolt CPB00291 01-A
4
14
13
2
8a
3
8
8b
5
12
11
10
7b
7a
13
7d
14
7c
16
7e (Not Shown)
9
3b
3c
7
1a 3a
1c
1e
6
1f
12 7
1 8
11
10
1d 1b
2a 5
17
19
18
1
20
13
14
2
16
18
3
4
6
12
5
7
18
9
16
11
10
18
16
14
13
Ref No: WRM00009 Rev: 02-A Rev Date: 25/08/2015 SECTION
Title: Contactors & Fuses Assembly 09
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Contactor Bracket WMF00040 01-A 25841
2 1 SW180 24V Contactor (13220544) WPE00011 01-A
3 1 SW80 Contactor 24V (13220149) WPE00012 01-A
4 2 Rubber Bobbin - 120031 WPC00001 01-A
5 4 Rubber Bobbin - 120011 BPE00046 01-A 25841
6 1 150 AMP Fuse (Durite 0-378-25) WPE00042 01-A
7 1 200 AMP Fuse (Durite 0-378-33) WPE00041 01-A
8 1 500 AMP Fuse (Durite 0-376-55) WPE00045 01-A
9 1 Bus Bar (Small Contactor To 200 Amp Fuse) WME00035 01-A 25841
10 1 Bus Bar (Big Contactor To 500 Amp Fuse) WME00036 01-A 25841
11 1 Bus Bar (150 Amp Fuse To 200 Amp Fuse) WME00037 01-A 25841
12 1 Bus Bar (Small Contact To Big Contact) WME00038 01-A 25841
13 4 M8 Lock Nut CPB00029 02-A
14 4 M8 Flat Washer CPB00321 03-A
15 2 M5x10 Socket Cap Bolt CPB00552 01-A
16 8 M5 Nylon Lock Nut CPB00147 01-A
17 2 M5 Spring Washer CPB00204 01-A
18 10 M5 Flat Washer CPB00128 01-A
19 2 M4x12 Countersunk Screw CPB00246 01-A
20 2 M4 Flat Washer CPB00322 01-A
17
10
9
11
1
16
15
14
3
11
2
8
4
15
16
7
6
13
Ref No: WRM00009 Rev: 01-A Rev Date: 16/12/2013 SECTION
Title: Contactors & Fuses Assembly 09
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Contactor Bracket WMF00095 01-A
2 1 SW180 24V Contactor (13220544) WPE00011 01-A
3 1 SW80 Contactor 24V (13220149) WPE00012 01-A
4 2 Fuse Holder (Durite 0-378-00) WPE00039 01-A
5 2 Rubber Bobbin - 120031 WPC00001 01-A
6 1 200 AMP Fuse (Durite 0-378-33) WPE00041 01-A
7 1 150 AMP Fuse (Durite 0-378-25) WPE00042 01-A
8 1 500 AMP Fuse (Durite 0-376-55) WPE00045 01-A
9 2 M4 Flat Washer CPB00322 01-A
10 2 M4x12 Countersunk Screw CPB00246 01-A
11 6 M5 Flat Washer CPB00128 01-A
12 2 M5x10 Socket Cap Bolt CPB00552 01-A
13 4 M5x16 Socket Cap Bolt CPB00247 01-A
14 4 M5 Nylon Lock Nut CPB00147 01-A
15 4 M8 Flat Washer CPB00321 03-A
16 4 M8 Lock Nut CPB00029 02-A
17 2 M5 Spring Washer CPB00204 01-A
1h
1g
1f
1e
1d
1
1i
1j
2
7
8 1a
1b
11
8
6 4
12
3
10
4 1c
9
4
11 5
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
20
15
14
4
17
11
8
18
6
1
21
18
22
23
12
16
3a
10
13
9
3
2
7
29
28
26
25
5
27
24
21
19
20
Ref No: WRM00011 Rev: 03-A Rev Date: 13/10/2015 SECTION
Title: Optional 4-Way Front Steering/ Swivel & Caster 11
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 2 200/50 Vulkollan Wheel P4613 (4-Way) See Section 4.2 01-A
2 1 6/2 Diverter Valve DFE080/6H-18ES-241-24VDC See Section 13 02-A
3 1 Front Steering Cylinder (32/20) WMR00007 02-A
3a 1 Seal Kit For 32/20 Cylinder CPR00007 01-A
4 1 LH Swivel Weld Assembly WMS00013 01-A
5* 1 RH Swivel Weld Assembly (Castor) WMS00015 01-A
5* 1 RH Swivel Weld Assembly (Two Wheel Steering) WMS00019 01-A
6 2 Front Swivel Mounting Assembly WMS00018 01-A
7 2 4-Way Platform Access Cover WMF00099 03-A
8 2 Thrust Bearing Assembly (51117) WPS00002 01-A
9 2 Taper Roller Bearing & Housing (32005 ) WPS00001 01-A
10 2 Steel Nilos Ring (32005) WPS00003 01-a
11 2 112 (ID) x 5mm O-Ring WPS00005 01-A
12 2 30mmODx 8.5mmIDx4mm Washer CPMC0010 01-A
13 2 M25 x 1.5 Steel Lock Nut WPS00004 01-A
14 2 M16x190 Hex Head Bolt CPB00559 01-A
15 1 M16x50 Hex Head Bolt (Grade 8.8) CPB00443 01-A
16 2 M16 Lock Nut CPB00006 02-A
17 1 M16 Hex Nut CPB00013 01-A
18 4 M16 Flat Washer CPB00045 01-A
19 8 M12 Flat Washer CPB00082 01-A
20 8 M12 Nylon Lock Nut CPB00123 01-A
21 8 M12 x 40 Countersunk bolt CPB00437 02-A
22 2 M8x25 Hex Head Bolt CPB00040 02-A
23 2 M8 Flat Washer CPB00321 03-A
24 4 M6x25 Dome Head Bolt CPB00549 01-A
25 4 M6 Spring Washer CPB00126 01-A
26 4 M6 Flat Washer CPB00060 01-A
27 2 M5x60 Socket Head Bolt CPB00458 01-A
28 2 M5 Spring Washer CPB00204 01-A
29 2 M5 Flat Washer CPB00128 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
21
15
3
20
19
7
14
10
5a
21
5
23
1
2
6
16
17
4
11
18
12
13
10
9
Ref No: WRM00011 Rev: 01-A Rev Date: 06/12/2013 SECTION
Title: Optional 4-Way Front Steering/ Swivel & Caster 11
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 2 200/50 Vulkollan Wheel P4613 (4-Way) See Section 4.2 01-A
2 1 6/2 Diverter Valve DFE080/6A-18ES-241-24VDC See Section 13 01-A
3 1 4-Way Front LH Swivel Assembly WMS00005 01-A
4 1 4-Way Caster (6217004000) WPW00006 01-A
5 1 Front Steering Cylinder (32/20) WMR00007 02-A
5a 1 Seal Kit For 32/20 Cylinder CPR00007 01-A
6 2 4-Way Platform Access Cover WMF00099 01-A
7 2 30mmODx 8.5mmIDx4mm Washer CPMC0010 01-A
8 8 M12 Flat Washer CPB00082 01-A
9 8 M12 Nylon Lock Nut CPB00123 01-A
10 8 M12 x 40 Countersunk bolt CPB00437 02-A
11 4 M6 Flat Washer CPB00060 01-A
12 4 M6 Spring Washer CPB00126 01-A
13 4 M6x25 Dome Head Bolt CPB00549 01-A
14 1 M10 Nut CPB00050 01-A
15 1 M10x40 Hex Head Bolt CPB00189 01-A
16 2 M5 Flat Washer CPB00128 01-A
17 2 M5 Spring Washer CPB00204 01-A
18 2 M5x60 Socket Head Bolt CPB00458 01-A
19 2 M8 Flat Washer CPB00321 03-A
20 2 M8x25 Hex Head Bolt CPB00040 01-A
21 2 M16 Flat Washer CPB00045 01-A
22 1 M16x190 Hex Head Bolt CPB00559 01-A
23 1 M16 Lock Nut CPB00006 02-A
17
6
10
11
16
12
1a
20
19
2d
13
16
17
15
13
15
2c
18
14
5a
2a
2b
13
2
3b
5a
3a
3
4
Ref No: WRM00012 Rev: 02-A Rev Date: 30/06/2014 SECTION
Title: Valve Block Assembly 12
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 LVS08 Inlet Plate 100026865 WPHY0012 01-A
1a 1 LVS08 Pressure Relief Valve 100232679 WPHY0015 01-A
2 1 LVS08 Lift Section 100034635 WPHY0013 01-A
2a 2 LVS08 24V Solenoid Coil 100232671 WPHY0016 01-A
2b 2 LVS08 Solenoid Coil Nut 100232493 WPHY0017 01-A
2c 1 LVS08 Directional Valve 100233214 WPHY0018 01-A
2d 1 LVS08 Directional Valve Solenoid Coil 100233215 WPHY0019 01-A
3 1 LVS08 Standard Section 100033682 WPHY0005 01-A
3a 2 LVS08 24V Solenoid Coil 100232671 WPHY0016 01-A
3b 2 LVS08 Solenoid Coil Nut 100232493 WPHY0017 01-A
4 1 LVS08 End Plate 100027983 WPHY0014 01-A
5 3 LVS08 Seal Kit (1 Per Section) WPSK0002 01-A
5a 4 M22x2.5 O-ring WPSK0001 01-A
6 1 Oil Control Block (With Load Monitor Port) WPHY0022 01-A
7 1 1/2" BSP Flow Control Valve (MK30062) CPMP3053 01-A
8 1 Pressure Transmitter (M01-CAN 43751) WPE00142 01-A
9 1 1" Bond Seal CPF00058 01-A
10 1 1" BSP - 1" 1/16 JIC M/M Adapter CPF00029 01-A
11 1 3/4" BSP - 7/8" JIC M/M Adaptor CPF00108 01-A
12 1 3/4" Bond Seal CPF00057 01-A
13 4 1/2" Bond Seal CPF00056 03-A
14 2 1/2" BSP - 9/16" JIC M/M Adaptor CPF00014 02-A
15 2 1/2" BSP - 3/4" JIC M/M Adaptor CPF00006 04-A
16 2 3/8" Bond Seal CPF00055 01-A
17 2 3/8" BSP - 9/16" JIC M/M Adapter CPF00021 01-A
18 1 3/4" JIC F/F 90° Adaptor CPF00555 01-A
19 1 1/4" Bond Seal CPF00054 01-A
20 1 1/4" BSP Male Bung CPF00011 01-A
9
10
15
11
8
15
1a
1
7
12
2d
16
14
14
12
2c
17
13
5a
2a
2b
12
2
3b
5a
3a
3
4
Ref No: WRM00012 Rev: 01-A Rev Date: 09/12/2013 SECTION
Title: Valve Block Assembly 12
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 LVS08 Inlet Plate 100026865 WPHY0012 01-A
1a 1 LVS08 Pressure Relief Valve 100232679 WPHY0015 01-A
2 1 LVS08 Lift Section 100034635 WPHY0013 01-A
2a 2 LVS08 24V Solenoid Coil 100232671 WPHY0016 01-A
2b 2 LVS08 Solenoid Coil Nut 100232493 WPHY0017 01-A
2c 1 LVS08 Directional Valve 100233214 WPHY0018 01-A
2d 1 LVS08 Directional Valve Solenoid Coil 100233215 WPHY0019 01-A
3 1 LVS08 Standard Section 100033682 WPHY0005 01-A
3a 2 LVS08 24V Solenoid Coil 100232671 WPHY0016 01-A
3b 2 LVS08 Solenoid Coil Nut 100232493 WPHY0017 01-A
4 1 LVS08 End Plate 100027983 WPHY0014 01-A
5 3 LVS08 Seal Kit (1 Per Section) WPSK0002 01-A
5a 4 M22x2.5 O-ring WPSK0001 01-A
6 1 Flow Control Valve Block (MK30047) LPMP0048 01-A
7 1 1/2" BSP Flow Control Valve (MK30062) CPMP3053 01-A
8 1 1" Bond Seal CPF00058 01-A
9 1 1" BSP - 1" 1/16 JIC M/M Adapter CPF00029 01-A
10 1 3/4" BSP - 7/8" JIC M/M Adaptor CPF00108 01-A
11 1 3/4" Bond Seal CPF00057 01-A
12 4 1/2" Bond Seal CPF00056 03-A
13 2 1/2" BSP - 9/16" JIC M/M Adaptor CPF00014 02-A
14 2 1/2" BSP - 3/4" JIC M/M Adaptor CPF00006 04-A
15 2 3/8" Bond Seal CPF00055 01-A
16 2 3/8" BSP - 9/16" JIC M/M Adapter CPF00021 01-A
17 1 3/4" JIC F/F 90° Adaptor CPF00555 01-A
Optional 4-Way
Steering 1
Pantograph/Reach
5
3
2
Tilt
Side Shift
3 3
5 4
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4
5
3
6
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Hydraulic Tank Weld Assembly See Section 7 02-A
2 1 Pump & Motor Assembly See Section 10 01-A
3 1 Valve Block Assembly See Section 12 01-A
4* 1 Hose - Valve Block To Top Of Hydraulic Tank WPH00001 01-A
5* 1 Hose - Bottom Of Hydraulic Tank To Gear Pump WPH00002 01-A
6* 1 Hose - Gear Pump To Port P On Valve Block WPH00003 01-A
Note:
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
2 5 4 7
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 6/2 Diverter Valve DFE080/6A-18ES-241-24VDC See Section 13 01-A
2 1 Pantograph Cylinder See Section 19.2 01-A
3 2 9/16" JIC M/M Bulkhead CPF00002 01-A
4 1 Hose - C2 On Reach 6-Port To Front Of Reach Cylinder WPH00009 01-A
5 1 Hose - C1 On Reach 6-Port To Back Of Reach Cylinder WPH00010 01-A
6 1 Hose - RH Bulkhead On Mast To A1 On Reach 6-Port WPH00014 01-A
7 1 Hose - LH Bulkhead On Mast To A2 On Reach 6-Port WPH00016 01-A
2
5
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 2 6/2 Diverter Valve DFE080/6A-18ES-241-24VDC See Section 13 01-A
2 1 Tilt Cylinder 3/3 See Section 19 01-A
3 1 Hose - B1 On Reach 6-Port To A2 On Tilt 6-Port WPH00007 01-A
4 1 Hose - B2 On Reach 6-Port To A1 On Tilt 6-Port WPH00008 01-A
5 1 Hose - C2 On Tilt 6-Port To Front Of Tilt Cylinder WPH00011 01-A
6 1 Hose - C1 On Tilt 6-Port To Back Of Tilt Cylinder WPH00012 01-A
COMBILIFT LTD. 2014
Ref No: WRM00018.2 Rev: 01-A Rev Date: 10/01/2014 SECTION
Title: Tilt 6-Port Valve To Side Shift 18
5
6
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 6/2 Diverter Valve DFE080/6A-18ES-241-24VDC See Section 13 01-A
2 1 6/2 Diverter Valve DFE080/6H-18ES-241-24VDC See Section 13 01-A
3 1 Side Shift Assembly See Section 20 01-A
4 1 Hose - A2 On SS 6-Port To LH Side Of SS WPH00018 01-A
5 1 Hose - A1 On SS 6-Port To RH Side Of SS WPH00019 01-A
6 1 Hose - B2 On Tilt 6-Port To C1 On Side Shift 6-Port WPH00020 01-A
7 1 Hose - B1 On Tilt 6-Port To C2 On Side Shift 6-Port WPH00021 01-A
11
10
2
8
3
10
11
5a
1
5
12
13
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Pantograph Front Assembly WMM00070 01-A
2 2 Pivot Pin 30mm WMM00053 02-A
3 2 Pantograph Top Pin Assembly WMM00086 02-A
4 2 Tilt Cylinder Bracket WMM00073 02-A
5 1 Tilt Cylinder 3 /3 WMR00005 01-A
5a 1 Tilt Cylinder Seal Kit 50/35 WPR00005 01-A
6 2 Stopper WMM00092 01-A
7 2 Front Wheel Spacers WMF00030 02-A
8 2 M6 Straight Grease Nipple CPB00070 02-A
9 2 M8x30 Countersunk Bolt CPB00069 01-A
10 4 M10 Flat Washer CPB00032 02-A
11 4 M10x20 Hex Head Bolt CPB00081 01-A
12 4 M12 Flat Washer CPB00082 01-A
13 4 M12x40 Hex Head Bolt CPB00008 01-A
4
11
17
12
16
17
19
20
15
2
9
14
8
9
7
10
24
18
25
21
20
11
12
20
3
28
6
27
26
22
23
Ref No: WRM00019.1 Rev: 01-A Rev Date: 10/01/2014 SECTION
Title: Pantograph Assembly Middle Section 19
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Pantograph Inner Section WMM00036 03-A
2 1 Pantograph RH Arm WMM00076 03-A
3 1 Pantograph LH Arm WMM00083 01-A
4 2 Outer Retaining Washer WMM00006 01-A
5 2 KM 7 Lock Nut (M35) WPM00007 01-A
6 1 Pantograph Cylinder Pin WMM00048 01-A
7 2 Mount Washer (45x5mm - 13mm Hole) CMV00028 01-A
8 2 Thrust Needle Roller Bearing (AXK6085) WPM00002 01-A
9 4 LS6085 Raceway Washer (AXK6085) WPM00003 01-A
10 2 90mm ID x 3mm O-Ring WPM00010 01-A
11 4 Bearing Clamp Washer WMM00003 02-A
12 4 Track Runner Bearing (PWTR 35 2RS) WPM00011 01-A
13 2 MB 7 Lock Washer WPM00008 01-A
14 2 25mm Bearing Fixed Head (GE25ES) CMRP0032 01-A
15 2 35mm Bearing For Weld On End CMRP0022 01-A
16 2 Thrust Needle Roller Bearing (AXK4565) WPM00004 01-A
17 4 LS4565 Raceway Washer (AXK4565) WPM00005 01-A
18 4 Needle Roller Bearing (NKI_40_20_TN) WPM00014 01-A
19 2 68mm ID x 3mm O-Ring WPM00009 01-A
20 10 M6 Straight Grease Nipple CPB00070 02-A
21 4 M6x12mm Countersunk Bolt CPB00560 01-A
22 1 M8 Flat Washer CPB00321 03-A
23 1 M8x14 Hex Head Bolt CPB00236 01-A
24 2 M10 Flat Washer CPB00032 02-A
25 2 M10x20 Hex Head Bolt CPB00081 01-A
26 2 18mm Pipe Clamp CPF00046 01-A
27 1 18mm Pipe Clamp Top CPF00048 01-A
28 1 M8x35 Hex Head Bolt CPB00039 01-A
12 14
16
15
1 4
21
6 20
15
16 2
3a
11
10
3
5
19
17
18
7
COMBILIFT LTD. 2014
Ref No: WRM00019.2 Rev: 01-A Rev Date: 10/01/2014 SECTION
Title: Pantograph Assembly Carriage Section 19
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 6/2 Diverter Valve DFE080/6A-18ES-241-24VDC See Section 13 01-A
2 1 Pantograph Rear Section WMM00074 03-A
3 1 Pantograph (Reach) Cylinder WMR00004 01-A
3a 1 Pantograph (Reach) Cylinder Seal Kit SPR00040 01-A
4 1 Pantograph Cylinder Pin WMM00048 01-A
5 4 Meter Bearing (CU3251) Heavy Duty RPMP0000 01-A
6 2 Pantograph Pin 25mm WMM00046 02-A
7 4 Side Thrust Bearing Stub (MK30054) LPMP0005 01-A
8 4 Side Thrust Bearing (Meter CU4198) LPMP0004 01-A
0.5mm Side Thrust Bearing Shim (MK30066) LPMP0009 01-A
9 Varies 1mm Side Thrust Shim (MK30120) LPMP0116 01-A
2mm Side Thrust Shim (MK30121) LPMP0117 01-A
0.5mm Roller Bearing Shim (MK30046) LPMP0002 01-A
10 Varies 1mm Roller Bearing Shim (MK30065) LPMP0003 01-A
2mm Roller Bearing Shim (MK30119) LPMP0118 01-A
11 3 9/16" JIC M/M Bulkhead CPF00002 01-A
12 4 M5 Flat Washer CPB00128 01-A
13 2 M5 Nylon Lock Nut CPB00147 01-A
14 2 M5x70 Hex Head Bolt CPB00561 01-A
15 3 M8 Flat Washer CPB00321 03-A
16 3 M8x14 Hex Head Bolt CPB00236 01-A
17 8 M10 Spring Washer CPB00053 01-A
18 8 M10 Flat Washer CPB00032 02-A
19 8 M10x55 Hex Head Bolt CPB00207 02-A
20 1 M20 Coarse Hex Jam (Half) Nut CPB00562 01-A
21 1 M20x65 Hex Head Bolt (Class 10.9) CPB00477 01-A
8
4
6 1
10
1g
1a
1j
1b
1h
1l
1d
1k
1e
1f
1c 1i
12
18
14
19
11
10
23
22
20
14
13
5
2
7
21
19
17
16
15
1
13
4
14
9
8
19
14
18
12
Ref No: WRM0020.1 Rev: 01-A Rev Date: 25/08/2015 SECTION
Title: Rotator Assembly 20
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1 1 Rotator - Front Assembly WMM00230 01-A
2 1 Rotator - Back Assembly WMM00225 01-A
3 1 Rotator Cylinder SMR00040 01-A
4 2 Fork Positioner Cylinder BMR00019 01-A
5 1 INA Slew Ring Bearing VU14-0179 (129156-4) CPS00005 03-A
6 1 Front Bearing Spacer CMS00013 01-A
7 1 LH Load Support WMM00241 01-A
8 1 RH Load Support WMM00244 01-A
9 1 RH Stopper WMM00245 01-A
10 1 LH Stopper WMM00246 01-A
11 2 Steering Ram Washer CMR00006 01-A
12 2 M20x120 Hex Head Bolt CPB00382 02-A
13 2 M20 Lock Nut CPB00239 01-A
14 4 M20 Flat Washer CPB00091 01-A
15 1 M16 Hex Nut CPB00013 01-A
16 1 M16x55 Hex Head Bolt CPB00002 01-A
17 2 M12x50 Hex Head Bolt CPB00122 01-A
18 4 M12 Nylon Lock Nut CPB00123 01-A
19 6 M12 Flat Washer CPB00082 01-A
20 12 M10x60 Hex Head Bolt CPB00195 01-A
21 12 M10x50 Hex Head Bolt CPB00014 01-A
22 2 M8x30 Hex Head Bolt CPB00135 01-A
23 2 M8 Flat Washer CPB00321 02-A
13
6 14
15
8
7
5
2
9
11
3 9
10
12
9
1. Machine Serial Number Must Be Quoted When Ordering Items Marked With *
26
9 31
1
8
21
23
20
7
22
20
16
3
32
33 20
22
24
29
5
4
13b 13c
5
13
11
2a
13c
13a
12
13d 30
18
25 19
14
2b 10
17
26
27
6
15
1. Mast Serial Number Must Be Quoted When Ordering Items Marked With *
Ref No: WRM00021.2 Rev: 01-A Rev Date: 14/01/2014 SECTION
Title: Mast Outer Section Assembly 21
20
7
4
19
18
5
8
2a 14 15
9
2
16
15
17
23
22
21
2b
10
11
12
13
COMBILIFT LTD. 2014
Ref No: WRM00021.2 Rev: 01-A Rev Date: 14/01/2014 SECTION
Title: Mast Outer Section Assembly 21
Parts Table
ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK
1* 1 Outer Section Weld Assembly WMM00110 01-A
2* 2 Outer Lift Cylinder WMR00006 01-A
2a 2 Outer Lift Cylinder Seal Kit 45/30 WPR00006 01-A
2b 2 3/8" BSP Hoseburst Valve EN03040 LPMP0056 01-A
3 2 Outer Lift Cylinder Top Retainer WMM00147 01-A
4 2 Meter Bearing (CU3251) Heavy Duty RPMP0000 01-A
5 1 Top Horizontal Steel Pipe WPMP0003 01-A
6 2 Freelift Roller Bracket Spacer Washer WMM00160 01-A
0.5mm Roller Bearing Shim (MK30046) LPMP0002 01-A
7 Varies 1mm Roller Bearing Shim (MK30065) LPMP0003 01-A
2mm Roller Bearing Shim (MK30119) LPMP0118 01-A
0.5mm Outer Cylinder Shim (MK30150) LPMP0119 01-A
8 Varies 1mm Outer Cylinder Shim (MK30089) LPMP0070 01-A
2mm Outer Cylinder Shim (MK30128) LPMP0120 01-A
9 2 1/2" BSP - M15L Tube Compression Adapter CPF00560 01-A
10 2 3/8" BSP - 9/16" JIC M/M Adjustable 90° Adapter NPF00020 01-A
11 2 M10 Flat Washer CPB00032 02-A
12 2 M10 Spring Washer CPB00053 01-A
13 2 M10x25 Hex Head Bolt CPB00187 01-A
14 2 1/2" Bond Seal CPF00056 03-A
15 2 9/16" JIC M/M Bulkhead CPF00002 01-A
16 1 9/16" JIC 90 M/F Adapter CPF00069 01-A
17 1 9/16" JIC 90° M/M Bulkhead CPF00559 01-A
18 4 M8 Flat Washer CPB00321 03-A
19 4 M8 Spring Washer CPB00104 01-A
20 4 M8x20 Hex Head Bolt CPB00012 01-A
21 * 1 Hose - 1/4" Tray Hose Outer WPH00023 01-A
22 * 1 Hose - 1/4" Tray Hose Inner WPH00024 01-A
23 * 1 Hose - 3/8" Tray Hose Loom WPH00025 01-A
Note:
Mast Serial Number Must Be Quoted When Ordering Items Marked With *