Method Statement for Updating and Maintaining Plumbing in

“DHAHRAN TECHNO VALLEY RESEARCH AND DEVELOPMENT BUILDING – KFUPM “

Architectural Engineering Dep.

Date: 21 May 2025 Page1
Content:

1.0 Introduction

2.0 Purpose

3.0 Scope of Work

4.0 Health and Safety at Work

4.1 Hazards Identification (Hazards in Plumbing Work)

4.2 Risk Assessment Control Measures for Plumbing Hazards

4.3 Precautionary Measures & Protection Plan

5.0 Applicable Codes and Standards

6.0 Responsibilities

7.0 Plumping Work

7.1 Materials

7.2 Equipment and Tools

7.3 Updating of Drainage piping System

7.4 Updating of Water Supply System

7.5 Fuseal Joint Preparation, Setting up 1½″-6″ Joints and Written test

7.6 Underground Drainage Work

7.7 Plumbing Pipe Insulation

7.8 Plumbing System Testing

7.8.1 Water Supply Test

7.8.2 Drainage Piping Test

7.9 Plumbing Fixture Installation

7.9.1 Sink Installation

7.9.2 Eye Wash Installation

8.0 Quality Assurance

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 1.0 Introduction

Installing a plumbing system for laboratory cleanrooms requires specialized materials and
equipment to maintain cleanliness, prevent contamination, and ensure compliance with
cleanroom standards. This Method Statement highlights the work procedure for general
plumbing installation and its maintenance.

2.0 Purpose

This method statement provides guidelines to ensure that the job execution meets the
requirements of the specification and the authorities concerned, and serves its intended
purpose satisfactorily.

3.0 Scope of Work

• Replacement/installation of plumbing system in the basement.

• Protection of the Build environment and Equipment.
• Implementation of safety and risk control measures.

4.0 Health and Safety at Work

The most important aspects of a health and safety at work is Hazard identification and
hazard assessment in the workplace.

4.1 Hazards Identification (Hazards in Plumbing Work)

To identify the hazards in work place, the overall activities in the work place should be
listed and then analyzed to predict the possible hazards associated to each activity. The
followings are the listed activities related risks for KFUPM laboratory cleanrooms plumbing
system work:

• Prepare work area

• Manual Handling
• Working with hand tools/ Power tools
• Working at confined space
• Stacking and Storing

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 • Noise atmosphere
• Working in excavated area
• Handling hazardous chemicals ( solvent, cement)
• working at night shift
• Work Completion

4.2 Hazard Assessment and Control Measures

The hazard assessment process involves determining the following:

• Likelihood: This refers to the probability of a hazard occurring, often categorized

as rare, unlikely, possible, likely, or almost certain.
• Severity: This indicates the potential impact of the hazard, categorized as
insignificant, minor, moderate, major, or catastrophic.
• combining these two dimensions to categorize risks into low, medium, high, or
critical, and illustrate the result in matrix that serves as a visual tool to aid in
decision-making.

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 Risk Assessment Matrix
CONSEQUENCES ( SEVERITY)
• Direct and • Direct but Indirect Disfigure Limited emissions
continuous intermittent damage to ment of within the
emissions emissions environment natural organization's
to to the (depletion of environme premises not affecting
ecosystem ecosystem natural nt the external community
• Large • Limited resources, (deforesta (small spills, fire)
scale public wastage of tion
public/ complaints energy, migration
Environment
community • Intermittent destruction of fauna)
complaints excursions of natural
• Continuous beyond habitat)
excursions regulatory
beyond limits
regulatory
limits with
fines
• Death • Serious • More • 1 day • No lost day
• Significant illness or than 2 absenc • Discomfort or
Production permane days e irritation
or Property nt absence • First • No property damage
Loss disability • Medical Aid or production loss
(>1000000 • Major treatment • Minor
Health & Safety
) Productio • Moderate produc
• Offence n or productio tion or
against law Property n or propert
or Loss property y loss
regulation (>100000 loss (>1000
) (>50000) 0)
Catastrophic Moderate
Score = Probability x Severity Critical (4) Minor (2) Negligible (1)
(5) (3)
Most Will
Certai happen
n (5) anytime in
25 20 15 10 5
the year
Likely Will
PROBABILITY

(4) happen in 20 16 12 8 4
1 - 5 years
Moder Will not
ate happen in 15 12 9 6 3
(3) 5 years
Unlike Will not
ly happen in 10 8 6 4 2
(2) 10 years
Rare Will not
(1) happen in 5 4 3 2 1
20 years

Legend:
Extreme Needs immediate attention, controls must be in place, prior to the commencement of
Score 20-25 Risk job
Needs action as soon as possible. Control measures should be in place. Prior to the
Score 12-18 High Risk commencement of work
Moderate Needs action whenever appropriate or feasible Job can be commenced with limited
Score 06-10 Risk control measures
Score 01-05 Low Risk No action needed, needs to be monitored only

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 Risk Assessment for Plumbing Work

Serial Sub- Risk Rating

No. Activities Hazards Risks Residual
Initial Control Measures
Identified Involved Severi Probabilit Risk
(Generic & (People & Risk
ty y
Task) Property)
• TBT/DSTI to be conducted by
. Unauthorized, . Cuts the foreman/ safety officer Low
1. Prepare work untrained worker 2 A L (ALARP)
. Abrasions prior to work commencement
area
• Task specific safety training to be
provided
• Authorized personnel to
undertake the job
• Daily safety inspection
should be carried and
eliminate the hazard
• PTW to be applied and obtained
prior to
• start work
• TBT/DSTI to be conducted by
the foreman/ safety officer
. Incorrect lifting of . Back Injuries prior to work commencement
loads • Task specific safety training to be
. Sharp edges. . Finger cut provided
2. Manual 3 C M Low
. Placing the due to sharp • Any lifting tasks shall be
Handling (ALARP)
object while edges carried out by persons
fingers . strain to wrist physically capable to do so.
underneath. or • One persons shall be appointed to
. Slip/ trip/ fall ( Same . fingers the task
level ) • depending upon the type of load
. Unsafe Posture to be lifted.
• Use easy mode of transport
like trolley and crane truck etc.
• Proper personal protective
equipment to be used while
manual handling of materials and
loads.
• Keep your fingers away from
pinch point while placing
the load
·Defective equipment . Electrical
·Improper use of shock • Electric connection shall be
Working with equipment . Eye injury routed through ELCB only
3. hand tools/ • Defective tools should not be
·Poor maintenance . Burn
Power tools 3 C M issued or used to
·Untrained workers . Ringing in Low
perform a task. (ALARP)
• Electricity the ear/
• All portable power tools
• Fire Deafness
• Flying objects should be fitted with adequate
• Dust , Noise fuse protection either in the
tool body or in its electrical
plug.

• Toolbox Talk (TBT) – A short safety meeting conducted before work begins, focusing on specific hazards, safe work
practices, and emergency procedures.
• Daily Safety Task Instruction (DSTI) – A more detailed briefing that outlines the specific tasks for the day,
associated risks, and the necessary precautions to be taken.

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Serial Sub- Risk Rating
No. Activities Hazards Risks Residual
Initia Control Measures
Identified Involved Severi Probabilit l Risk
(Generic & (People & ty y Risk
Task) Property)
• The weight, size and
type of tool should be
selected to suit the job
being carried out.
• Only those persons who
have been adequately
trained and experienced in the
use of the tool should be allowed
to use the same.
• Tools should be
maintained in good
working condition and
tested at regular
intervals.
• All tools & machines
should be neatly and
correctly stored when not in use.
• Power tools shall have
inspection sticker
• Appropriate PPE
Should use
• TBT/DSTI to be conducted by
. Breathing the foreman/ safety officer
· Low level of oxygen Problems prior to work commencement
Working at · Fatality • Oxygen level should be checked
4. confined space ·Unauthorized and 4 C H prior to enter the work area. Medium
untrained workers · Suffocation
• Continuous (ALARP)
monitoring/proper
supervision should be
available at the workplace.
• The area should be barricaded
properly.
• Don’t allow any unauthorized
persons.
• Get permits to work (PWT) from
HSE dept.
• Only trained and competent
person should do the work.
• Suitable type of breathing
apparatus should be
provided if there is a
deficiency of oxygen.
• No person must be allowed to
enter until a competent person is
satisfied that entry is safe.
• Emergency arrangements should
be
available.
• Continue to monitor this area.

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Serial Sub- Risk Rating
No. Activities Hazards Risks Residual
Initial Control Measures
Identified Involved Severi Probabilit Risk Risk
(Generic & (People & ty y
Task) Property)
• Task specific safety training to Low
·Material fall due to . Injury to be provided (ALARP)
5. Stacking and stacking 2 Personnel 3 B M • All materials shall be stored
Storing
meter above . Damage to below 1.5 meter height.
property • Only known person should be
there in store to
identify the materials easily.
• If the material is too heavy,
use hydraulic
trolley to shift the material.
• Noise measurements should
. Improper be carried out where noise is
6. Noise atmosphere maintenance of Tools produced and at other work Low
. Deafness
. PPE awareness 2 B M places where operatives (ALARP)
may be subject to higher
level than their work
generates.
• Use of alternative, less noisy
tools and equipments or
methods.
• Appropriate ear protectors
must be worn.
• TBT/DSTI to be conducted
by the foreman/ safety officer
·Material/equi . Serious injury prior to work commencement
Low
pment fall . Fatality • Task specific safety training to
Working in 3 D M be provided (ALARP)
7. excavated area from height . Property
· Slip/trip/fall damage • Safe access and egress shall be
·Workers/ provided
Pedestrians/ fall into • Barricade sensitive areas,
excavation • Ensure falling protection.
• Use warning signboards in those
areas.
• Use Head protection strictly.
• PTW to be applied and
obtained prior to start
work

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Serial Sub- Risk Rating
No. Activities Hazards Risks Residual
Ini Control Measures
Identified Involved Severi Probabilit Risk
ti
(Generic & (People & ty y al
Task) Property) R
is
k
• TBT/DSTI to be conducted
by the foreman/ safety
·Unauthorized, . Skin effect officer prior to work
. Handling Low
8. hazardous untrained workers . Ingestion 2 C M commencement (ALARP)
chemicals ·Health hazard ( . Occupational • Task specific safety training to
External/ diseases be provided
solvent cement)
internal contact ) • Ensure the materials are
stored separately with
identification and MSDS
posted.
• Proper training must be given
to the worker
before using chemicals.
• Appropriate PPE to be worn
while during the activity.
• Personnel hygiene to be
maintained while
after use of chemicals
• Proper illumination to be
9. working at night . Poor illumination · Fatality provided Low
shift 3 B M • light post to be secured from (ALARP)
. Fall from height · Slip/trip/fall
fall
• Proper cable
management system
to be Followed
• All materials to be staged in
proper manner
• without obstacles

• Drink plenty of water

• Proper awareness to
be on the symptoms
· Dehydration
Working in hot of heat stress Low
10. · Heat · Sunburn 2 B M • Avoid highly physical
weather (ALARP)
· Skin Cancer tasks during the hottest
• part of the day
• Isotonic drinks to be
provided
ECI SHE Management Guide

4.3 Precautionary Measures & Protection Plan:

Core Opening:

key precautions to prevent accidents and structural damage

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 • Structural Assessment – Ensure the area is stable and can withstand core drilling
without compromising integrity.
• Utility Mapping – Identify existing electrical, gas, and water lines to avoid
accidental damage.
• Proper Equipment Use – Use the correct core drilling tools and ensure they are in
good condition.
• Dust and Debris Control – Implement dust suppression methods to maintain air
quality and visibility.
• Personal Protective Equipment (PPE) – Wear safety gear such as gloves, goggles,
and masks to protect against debris and fumes.
• Secure Work Area – Establish barriers and warning signs to prevent unauthorized
access.

Protection of basement Equipment

• Cover and Seal Equipment – Use plastic sheets or waterproof covers to shield
electrical panels, HVAC units, and appliances from dust and water exposure.
• Elevate Vulnerable Items – If possible.
• Use Drainage Solutions – Ensure proper drainage to prevent water accumulation
near equipment.
• Install Backflow Prevention – Use check valves to prevent sewage or water
backup into the basement.
• Temporary Relocation – Move portable equipment to a safer location during
plumbing work.
• Monitor Air Quality – Plumbing work can release fumes or dust, so ensure proper
ventilation.
• Secure Loose Items – Fasten or stabilize items that could be affected by
vibrations or movement.

5.0 Applicable Codes and Standards:

Plumbing systems in clean rooms must adhere to strict codes and standards to maintain
contamination control and ensure safety. The following are key regulations in this project:

• International Plumbing Code (IPC): Covers general plumbing regulations, including

drainage and water supply requirements.
• Saudi Plumbing Code (SBC 701): Provides specific guidelines for plumbing systems
in Saudi Arabia, including protection of pipes and washroom requirements.

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6.0 Responsibilities:

• Project Manager: Oversees compliance with laboratory protocols.

• Site Engineer: Ensures correct installation of plumbing components.
• Technicians: Follow laboratory procedures during maintenance.

7.0 Plumping Work

The Fuseal® Fast-Lock System has been chosen to install in this Project. The system
characterized by quick and easy installation without the need for special cement or
applicators.

7.1 Materials:

A plumbing system for clean rooms must meet strict specifications to ensure
contamination control and maintain a sterile environment. In this project, the Fuseal®
polypropylene piping system was used due to its distinctive features in terms of corrosion,
chemical, and environmental resistance and configuration process. The following are the
material required to installing plumping system:

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- System Materials:
- Fuseal Pipes 100,80 & 50 mm ⌀

- Fuseal Fittings

- Fuseal
Cleanouts

. Figures No.1: SYSTEM MATERIALS

- Fuseal Traps

ANCHOR BOLT
- Suspended Pipes Fixing Materials
Anchor Bolt, 2½"x5/16"M.S Strip, Hanger Rod, Angle or 'U' Channel, Nut, Bolt, M.S. Clamp.

7.2 Equipment and tools

safety gloves, boots, high-visibility jacket, and helmet. When using cutting or grinding
tools, wear safety goggles, Scaffolding, Ladder, Power Drill, Standard toolbox and Drilling
Machine.

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 7.3 Updating of drainage piping System
Prepare existed system
The new design of drainage piping system as shown in the floor plans bellow, illustrate
that, some parts of the existed drainage piping system have been remained and some
have been demolished,

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The following method illustrates the process of preparing the existed system to properly
integrate with the new system

• Planning the Layout – Map out the new plumbing system to ensure proper
water flow and pressure.
• Shutting Off Water Supply – Turn off the main water supply before beginning
any replacement work.
• Terminate the pipe in the cloud as shown in updated drainage piping plan, or
closed and flushed with floor slab
• Removing Old Pipes Carefully

install updated Condensate Drain, Sewer, Waste and Vent pipe:

• Mark the route of piping in wall / floor.

•
If in walls, the wall has to be chased for the minimum required diameter of the
pipes to be used.

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 •If under floor, the pipe has to be laid before floor concreting of the area. If
existed floor, carefully cut and remove sections of the existing floor to create trenches
for pipe placement

• Chamfering the Pipe: Smooth the pipe edges to allow for a secure fit.
• Lubricating the Gasket: Apply lubricant to the gasket for easier assembly.
• Make sure that the components to be jointed are correctly aligned.
• Opening the Fitting: Position the fitting properly before securing.
• Tightening Bolts: Use a standard ratchet or cordless screwdriver to fasten the
mechanical joint.
• Final Inspection: Check for leaks and ensure the system is ready for operation.

7.4 Updating of water supply system

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- Suspended Pipes Fixing Materials

Figure No.2: Horizontal Pipe Hanger (TRAPEZE)

• Mark the route of piping for supports and prepare the walls to receive the
pipes.
• Mark the location of supports at specified intervals. Check the wall/floor
opening accordingly.
• Make provision for fixing anchor fastener in slab or in purlin fix support rod
with suitable system as like double nut and washer.
• Fix pipe clamp with Hanger rod.
• Check the pipes and fittings to be jointed are of required sizes.
• Chamfering the Pipe: Smooth the pipe edges to allow for a secure fit.

• Lubricating the Gasket: Apply lubricant to the gasket for easier assembly.
• Opening the Fitting: Position the fitting properly before securing.

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 • Tightening Bolts: Use a standard ratchet or cordless screwdriver to fasten the
mechanical joint.
• Cut the pipe to required length by proper cutting tool. Clean the pipes &
fittings to be jointed.
• Pipes and fittings should be clean. Remove burrs & filings from the outside &
inside.

7.5 Fuseal Joint Preparation, Setting up 1½″-6″ Joints and Written test

Pipes preparation

• Cut pipe end square with axis of pipe, Use a fine tooth hand saw and miter
box, a power cutoff saw with blade for plastic or a wheel type pipe cutter for
plastic. **Ratchet Type pipe cutters are not recommended. Regardless of
tool, pipe needs to remain round and square.

• Chamfer the pipe end to ease insertion of the pipe and to prevent the fusion
coil from being damaged

Pipe & Socket Preparation 1½″- 6″

• Vigorously sand the outside surface of the pipe where it enters the fitting
socket.

• Must use 60 grit abrasive cloth! Clean sanded pipe surface and inside of fitting
socket with Isopropyl Alcohol (*IPA).

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 • Mark socket depth on the pipe.
• Rotate the fusion collar for easy access to the duplex receptacle.
• Rotate the plastic clamp to orient the ratchet closure to the right or left
of the duplex receptacle

Sitting up 1½″- 6″ joint 1½″- 6″

• For 6″ joints only, fit the steel band clamp to orient the T-handle on the right or
left side of the duplex receptacle.

• Insert the pipe into the fitting and push to the pipe stop. The pipe must be fully
inserted into the fitting socket to the pipe stop. Rotate the collar so the socket
depth mark is visible when looking at the duplex receptacle.

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 9. The fusion collar must be fully seated on the hub of the fitting socket.
This can be easily checked visually if there is a gap between the fusion collar and the
fitting. Tap the fusion collar carefully on the top, for example with a channel lock
pliers, if it’s not fully seated in the fitting! A mark can be applied to the bottom of
the collar to verify proper seating.
The gap is not visible on 6″ fusion collars with steal band clamps so the mark is
required.

• Tighten the clamp. Proper clamp tightness will result when the pipe can
not be easily rotated in the fitting socket
For 6″ only: Tighten the steel band clamp using the T-handle.
Use a channel lock #440 for 1½″-3″ plastic clamps and a channel
lock #460 for 4″ plastic clamps.

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 • Check the continuity of every fusion collar with the continuity tester before
fusing. A green light will indicate a good fusion collar.
• Connect the factory-supplied fusion cables to the duplex receptacle of the
fusion collars.

Joint Fusion

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After the Joint Fusion

• Tighten the band clamps within 30 seconds after the fusion cycle
is finished!

End of the Installation

• Allow the joint to cool to the touch before testing.

Testing
Joints may be pressure tested 10 minutes after completion of fusion. Test in accordance
with local plumbing codes. All selections of the system can be tested with up to 30 feet
head of water.
It is a good plumbing practice to test a small section (20 fittings) of the fused piping
system first, to ensure proper installation procedures are being performed before
continuing with the completion of the system.
To re-fuse a leaking joint, drain any liquid from the area surrounding the joint and allow
it to dry, then repeat steps 10 through 15, using a new plastic clamp for sizes 1½
through 4″. If this does not fix the leak, it is recommended that you cut out the leaking
joint and replace. Multiple re-fusions are not recommended.
PP fuseal jointing

7.6 Under Ground Drainage Work Trenching & Bedding

• Prior to start of excavation, make sure that the pipe line coordinates and
elevation has been checked and verified by the surveyor.

• Excavation and sand bedding shall be done mainly by equipment (excavators

and loaders), manual excavation is required in cases where equipment is not
possible or where manual excavation is more convenient in a specific area.

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 • Excavated materials shall be placed at a suitable distance from the edge of
excavation so that materials do not fall back into the trench.

• Depth of trench shall be dug deep enough to provide a ground bed of at least
150 mm from the bottom of the pipe.

• Clean sand bedding layer of 150 mm thickness shall be compacted to at least

95% Proctor density.

• The trench bottom shall be continuous, smooth, and free of rocks and to the
line and grade shown on the approved installation drawings.

- Laying

• Before start of the pipe lying, the bottom of the trench shall be dry,
continuous, smooth and free of rocks and to the line and grade shown on the
installation drawings.

• Pipe location, elevation and slope shall be maintained by a surveyor. A survey

report shall be made after final installation.

• Sand beds shall be placed at the bottom of pipes for underground drainage
work (and supports for buried pipes) to meet the exact elevation and slope
of the pipe being installed. The sand bed shall be then adjusted accordingly
to maintain the pipe on the ground is on a firm bed for its entire length.

• Excavation a little deeper on the place where the pipe is to be joined shall be
done to allow access for the installer for proper joining method.

• Pipe shall be installed continuously downhill without low points and high
points.
• Pipe is to be anchored by partial sand and/or mortar covering of the pipe to
prevent floatation and to maintain its alignment and level.

- Backfilling
• Make sure that Inspection & Testing has been done and approved before any
backfilling works starts.
• Protect top 30 cm of the pipe by backfilling using sand (if available).

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 • Backfill the remain trench by backfilling material (25 cm max. thickness)
• Backfilling manually

At the end of every work shift, personnel performing the pipe installation shall ensure
that the pipe ends are capped to prevent entry of foreign materials.

7.7 Plumbing pipe Insulation

The Fuseal® Fast-Lock System is designed for corrosive waste piping and offers excellent
resistance to chemicals, heat, and environmental factors. While insulation is not
typically required for standard installations, it may be necessary in specific conditions,
such as:

• Extreme Temperature Environments: If the system is exposed to very high or low

temperatures, insulation can help maintain stability.
• Condensation Control: In humid areas, insulation may prevent condensation
buildup on the pipes.
• Additional Protection: Insulation can provide an extra layer of protection in
industrial settings where mechanical damage is a concern.

For the FUPM Laboratory clean rooms which located in high temperature and humidity
area, the Pipe insulation shall be installed in accordance with plumbing system standard
detail or as per equipment manufacturer’s recommendation.

7.8 Plumping System Test

7.8.1 Water Supply Test

Testing shall be carried out under the supervision of Contractor & Company with all
calibrated tools and equipment’s. Field test / Inspection report format will be used for
this purpose.

The section of the pipe which would undergo testing would be identified and to be
informed to Contractor/Company to witness the test.
• Visual inspection would be carried out and any defects found to be rectified.
• Provision for plugging all open ends would be made and suitable vent to be
provided for bleeding air.

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 • The pipe work would be slowly filled with potable water. The air shall be bled
out at plugs and vents, till the entire air escapes.

• The hydraulic pressure would be applied to the envisaged section by means of

manually operated test pump.
• The pressure shall be maximum working pressure (2bar) plus 50%.
• Pipes shall be tested under a hydrostatic pressure of 3 bars.
• After application of pressure, verify joints, fittings and valves for possible leaks
and rectify, if required.
• The pressure would be maintained for at least 2 hours. During this time, the
test pump will be removed from the test site.
• The result would be filled in the approved format and records maintained.

7.8.2 Drainage Piping Test (Head Pressure Test)

The section of the pipe which would undergo testing would be identified and to be
informed to Contractor/Company to witness the test.
• Visual inspection would be carried out and any defects found to be rectified.
• The pipes and joints shall be head pressure tested 3.0 M head for 1 hour
• The pressure testing shall be done by using potable water.
• Before doing the pressure test, proper venting shall be done at the end of the
pipe.
• Each joint of pipes and fittings shall be inspected individually for any leakage.
• Check all the pipes are routed for required point and the joints are completed
if any left over.

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7.9 Plumping Fixture Installation
7.9.1 Sink Installation

Figure No.3: TYPICAL LAB SINK DETAILES

Materials:

• Sink Material: Typically, 316L stainless steel is preferred due to its

corrosion resistance and ease of cleaning.
• Sealing & Caulking: Use cleanroom-grade silicone sealant to prevent leaks
and contamination.
• Fasteners & Mounting Hardware: Stainless steel bolts and brackets ensure
durability and stability.
• Water Supply Lines: Non-corrosive piping, such as PEX or stainless steel, to
maintain water purity.
• Drainage System: Sealed and smooth-surfaced pipes to prevent bacterial
buildup.
• Filtration System: Some clean rooms require water filtration units to
ensure purity.

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Tools:

• Adjustable Wrench: For securing plumbing connections.

• Pipe Cutter: Ensures precise pipe adjustments.
• Teflon Tape: Helps create leak-proof seals.
• Level Tool: Ensures proper alignment of the eyewash station.
• Drill & Anchors: For securely mounting the unit.
• Silicone Sealant: Used for sealing joints to prevent contamination.
• Safety Goggles & Gloves: Essential for handling plumbing components
safely.

Figure No.4: TYPICAL LAB SINK INSTALATION DETIALS

Installation:

• Preparation: Thoroughly clean the installation area using cleanroom-

approved disinfectants.
• Positioning & Leveling: Ensure the sink is correctly positioned and leveled
to prevent drainage issues.

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 • Securing the Sink: Attach the sink to the wall or floor using appropriate
fasteners.
• Connecting Water Supply: Install and connect water supply lines using
cleanroom-compatible materials.
• Drainage System Installation: Ensure proper drainage with sealed
connections to prevent leaks.
• Sealing & Caulking: Apply cleanroom-grade sealants to all joints to prevent
contamination.
• Testing & Verification: Conduct a final inspection to ensure functionality
and compliance with cleanroom standards.

7.9.2 Eye Wash Installation

Figure No.5: EMERGENCY SHOWER AND EYEWASH STAION TYPICAL INSTILATION

Materials:

• Stainless Steel or Corrosion-Resistant Basin: Prevents contamination and

ensures durability.

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 • Sealed Plumbing Components: Non-corrosive pipes and fittings to
maintain water purity.

• Tepid Water Supply System: Ensures water temperature remains between

16–38°C (60–100°F) for effective eye flushing.
• ANSI Z358.1-Compliant Nozzles: Designed to provide a controlled water
flow for eye safety.
• Emergency Activation Valve: Allows immediate hands-free operation.
• Drainage System: Leak-proof and smooth-surfaced pipes to prevent
bacterial buildup.
• Highly Visible Signage: Ensures quick identification in case of emergencies.
Tools:

• Adjustable Wrench: For securing plumbing connections.

• Pipe Cutter: To ensure precise pipe adjustments.
• Teflon Tape: Helps create leak-proof seals.
• Level Tool: Ensures proper alignment of the eyewash station.
• Drill & Anchors: For mounting the unit securely.
• Silicone Sealant: Used for sealing joints to prevent contamination.
• Safety Goggles & Gloves: Essential for handling plumbing component
safely

Installation:

• Determine the Location: The station should be easily accessible within 10

seconds of hazardous areas, as per ANSI Z358.1 standard.
• Prepare the Installation Area: Ensure the space is clean and free from
obstructions.
• Mount the Eyewash Station: Secure the unit to the wall or floor using
appropriate fasteners.
• Connect the Water Supply: Use sealed, non-corrosive plumbing
components to maintain water purity.
• Ensure Proper Drainage: Install a leak-proof drainage system to prevent
contamination.
• Test the System: Activate the eyewash station to check water flow and
temperature (should be between 16–38°C (60–100°F)).

Architectural Engineering Dep.

Date: 21 May 2025 P a g e 29
 8.0 Quality Assurance
Manufacturers; The contractor shall only propose the use of materials produced by firms
who have been regularly engaged in the manufacture of plumbing pipe work systems and
whose products have proved satisfactory in similar service for not less than 10 years.

Installer; Firms proposed for the installation of the plumbing pipe work system shall have
been regularly engaged for at least five years in the installation of plants of a similar type,
quality and scope as is required for this project.

Architectural Engineering Dep.

Date: 21 May 2025 P a g e 30