DETAILED ENGINEERING DESIGN FOR

INSTALLATION OF NODAL COMPRESSION

PROCESS / MECHANICAL DATASHEET FOR LEVEL CONTROL VALVE
DOCUMENT TITLE Petrochemical
Mari Petroleum
(515-LCV-003)
Engineering
Company Limited Consulatnts
DOCUMENT NO. DHK-2013-515-PRO-DAS-2011 Revision-A Sheet 2 of 2
CLIENT CONSULTANT
1 Tag Number 515-LCV-003
2 Service / Location Vertical KOD level control valve
3 Line Size 2-inch (Sch 80)
4 Area Classification Zone 2A
5 Ambient Temperature Min. Max. 41 °F 131 °F
GENERAL
6 Allowable Sound Pressure Level dBA 85 @ 1 m from the Valve
7 Tightness Requirements ANSI IV
8 Available gas supply press. Min. Max. 0 psi-g 100 psi-g
9 Fail Safe Position Close
10 P&ID Drawing Number DHK-2013-515-PRO-PID-2003
11 Line Size and Rating Inlet Outlet 2-inch / 300# 2-inch / 300#
PIPE LINE 12 Pipe Material CS, ASTM A106 GR.B
13 Pipe Insulation None
14 Process Fluid Produced W ater
15 Upstream Condition Liquid
16 Differential Pressure for Actuator Sizing 700 psi
17 Units CASE - 1 CASE - 2 CASE - 3
18 Flow BPD 2 5 10
19 Inlet Pressure psig 100 100 100
PROCESS CONDITION 20 Outlet Pressure psig 5 5 5
21 Inlet Temperature ⁰F 91.16 91.16 91.16
22 Density lb/ft3 62.45 62.45 62.45
23 Inlet gas Compressibility factor - NR NR NR
24 Inlet Viscosity cP 0.705 0.7505 0.7505
25 Inlet gas Specific heat ratio NR NR NR
26 Inlet vapor pressure psia 18.72 18.72 18.72
27 Flow Co-efficient Cv - VTS
CALCULATED
28 Travel % VTS
RESULTS
29 Sound Pressure Level dBA
30 MFR Model - - 60 MFR Model - VTS
31 Gasket Material 316SS Sp. W ound 61 Type Electro-Pneumatic
32 NACE MR01-75 N/A 62 Tag Number 515-LY-003
33 Body Type Globe 63 Input Signal Output Signal 4 - 20 mA 3 - 15 Psig
34 Body Size Trim Size 1/2" (VTC) 1/4" (VTC) 64 Increase Signal Valve VTS
PNEUMATIC
35 Rated Cv 0.05 (VTC) Linear (VTC) 65 Cam Characteristic VTS
POSITIONER
RF 300# YES (Supply &
36 End Connection & Rating 66 Bypass Gauges N/R
Output)

37 Body Material A216 Gr. WCB 67 Connection 1/2" NPT

38 Bonnet Type Material Standard A216 Gr. WCB 68 IP Rating / Material IP 65 / Cast Aluminium

39 Flow Direction VTS 69 MFR Model - -

BODY AND TRIM
40 Lubricator Isolat. Valve No No SOLENOID VALVE 70 Type N/R
41 Guiding No. of Ports VTS VTS 71 W hen De-energizes N/R
42 Trim Type VTS 72 Certification / IP Rating / Voltage N/R
43 Rate Travel VTS 73 MFR Model - -
44 Plug/Ball/Disk Material SS 316L + Stelite 6 (VTC) 74 Type N/R

45 Seat Material SS 316L + Stelite 6 (VTC) 75 Tag Open N/R

SWITCHES

46 Cage Stem Mater. VTS VTS 76 Tag Close N/R

47 77 Certification / IP Rating / Voltage N/R

48 78 MFR Model - -
INSTRUMENT GAS
49 79 Set Pressure VTS
SET
50 80 Filter Regulator Gauges Required Required
51 MFR Model - - 81 HydroPressure ASME/IEC/BS6755 Pt. 1
TESTS
52 Type Diaphragm Operated 82 Leakage ANSI B16. 104
Fisher/Flowserve/Masoneilan or
53 Size Area VTS VTS 83 Manufacturer
equivalent
54 Fail Safe Position Close 84 Model

Handwheel Location Required, Side mounted

PURCHASE
55 85 Purchase Order Number
ACTUATOR 56 Bench Range VTS 86 Price Item Number
57 Stroke Time Sec's VTS 87 Serial Number
58 Protection Class Eex'd (Explosion Proof)
59 Protection Class IP 65 or better
Actuator internal part shall be compatible with saturated
instrument gas. For available instrument gas
composition refer to note-5.
NOTES :
1 VTS: Vendor to Specify
2 NR: Not Required
3 Control valve to be supplied with stainless steel wire and tag with stamping of tag no. (515-LCV-003) in 5mm lettering.
4 CASE - 1 is required for Normal operation of valve.
5 Instrument air is not available, offered system shall be suitable for saturated instrument gas available at 100 psig. Any gas conditioning requirement (including pressure
regulator) shall be included in vendor's scope. Vendor to specify instrument gas consumption. Available instrument gas composition is provided below:
Components Mol%
N2 17.06
CO2 13.73
Methane 68.88
Ethane 0.19
H2O 2.17
6 Vendor to select best suitable and Guarantee compatibility of proposed/ selected material of construction for subject service.
7 Material Testing certificate shall be part of scope of supply.
8 At full opening, LCV shall have minimum possible pressure drop.
9 Corrosion proof painting to be considered.
10 Vendor to provide Valve GA, Datasheet, Actuator GA, and wiring drawings.