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Ravi Kumar Verma

Gurugram, Haryana
Tel: +91 9911331046, 9992221398
Email: raviverma3945@gmail.com

Career Objective: -

 To obtain a challenging position in a high-quality engineering environment where my

resourceful experience along with Technical as well as Managerial skills will add value to
organizational operations and its growth. As a seasoned Mechanical Engineer with a PGDM

Key Highlights of working Expierence: -

in Operations, I aspire to bring a unique blend of technical proficiency and strategic
operations management to a dynamic role. Seeking opportunities where I can
leverage my engineering expertise to streamline processes, optimize efficiency, and
contribute to the overall success of a forward-thinking organization. Eager to apply my
analytical mindset and leadership skills in a challenging environment to drive
operational excellence and innovation."
 An astute professional with 16 years of experience in the areas of Project Quality,
Customer Handling, Quality System, In-process Quality with reputed Automotive Tier-1
organizations.
 Thoroughly Experience for Quality Core tools – APQP, PPAP, FMEA, MSA, SPC with using
them.
 Good knowledge of IATF 16949 guidelines as Leading Key role during conversing phase of
ISO/TS :16949 to IATF :16949 in 2018.
 Thorough experience handling about various typical quality instruments like Profile
projector, Roughness tester, Microscope, Bevel Protector, Hardness Tester, UTM, 2D
height Gauge.
 Process Knowledge for Bellow Pleating-PU Bonding/dosing (Complete PU Filter element
process), Plastic Molding, Plastic Vibration welding, Al & Steel Tubing process, Tube
Bending, Line Assembly, Machining.
 Good Command for part 2D drawing reading & GD&T.
 Customer Handling for technical issue i.e., Maruti Suzuki (All 3 plants- GGN, IMT & Gujrat)
TATA Motors Pune, Ashok Leyland Alwar, JCB Faridabad & Jaipur, Volvo Eicher Indore
& Bhopal, Manitou Noida, Hanon Pune.

Professional Experience: -

 Mann + Hummel Filter pvt ltd. (Bawal- Rewari Haryana)

 Designation – Assistant Manager Quality Assurance (Dec-2019 – Till Date)
 2.6 Years with Sapa Precision Tubing Pune Pvt ltd, (Pune-Maharashtra)
Designation – Assistant Manager Quality Systems (Apr-2017 Nov 2019)
 4.5 Years with Tube Products of India Ltd. (IMT Manesar Gurgaon Haryana)
 Designation – Senior Engineer Quality Assurance (Oct 2012 – Apr 2017)
 1.7 Years with Sellowrap Industries Pvt. Ltd. (Gurgaon Haryana)
 Designation – Senior Engineer Quality Assurance (Feb 2011 – Oct 2012)
 3.7 Years with Bundy India Ltd. (IMT Manesar Gurgaon - Haryana)
 Designation -Engineer Quality Assurance (Jun 2007 – Feb 2011)
 1 Years with FIAMM MINDA Automotive Ltd. (IMT Manesar Gurgaon - Haryana)
 Designation -Supervisor Quality Assurance in Horn Division (Jun 2006 – Jun-2007)
 Internal Quality Auditor for ISO/TS: 16949 through Pacific consultancy Delhi 2014.

Current Company Profile: -

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 Mann and Hummel Filter Pvt Ltd is German based MNC and having leadership in filtration
technology, its Globally presence since 1941 and completing successful 80 Years. Having two
plants in India, one is in Bawal Haryana and second one is in Tumkur Karnataka.
 The company and its subsidiaries maintain over 80 locations worldwide with 22k Employee
strength. Last Annual Group Turnover was € 4 billion.
 Main Products are Air cleaner, Air Intake manifold (Gasoline/CNG) assy, Cabin Air Filter
for Passenger Vehicle. Air Intake system for Commercial vehicle.
 Major OEM customers are Maruti Suzuki (Gurgaon, Manesar, Gujrat), Tata Motors, Ashok
Leyland, Volvo Eicher, JCB, Manitou
 Tier -1 Customers are Subros, Hanon, Air International TTR Pune.
 MH certified with IATF 16949:2016, ISO 9k:2015, ISO 14k:2015, OHSAS 45001:2015,

Current Job Profile: -

Responsibilities –
Handling Activities – Project management, Quality Systems.

 Monitor the Objectives achievement through a risk assessment follow up based on FMEA (Failure
Mode & Effects Analysis), Special characteristics, MSA & Poka yoke implementation, etc.…
 Ensuring projects meet deadlines and leading process review at time.
 Lead the development and production process for measurement, checking and testing fixtures
and gauges and preparation & review of Inspection report.
 To make a plan for trainings related to process & product and documentations of New product.
 Co-ordinate with Customer in New Development, APQP and Documentations and Customer Visits.
 Identify the initial program Quality Objectives, Built up the Quality management plan (APQP) and
ensure the regular follow up along with CFT.
 Continual Improvement for product in terms of quality, cost & safety during launch period.
 Preparation of PPAP Document and Submission as per Customer Requirement.
 Handle all Product Technical issue @ Customer till 6 month form SOP & initiate quick containment
action, feedback, analysis of problems and submit CA/PA as per customer specified format, tracking
and monitoring of Implementation & effectiveness of counter measure.
 Coordinate with Customers for various Stages audit i.e., Pre PP, PP, MPP, Pilot & SOP and close
the observation with effective actions before launch.
 Coordinate with ASQ team, to arrange qualitative child parts on time from Tier 2.
 Manage activity during Recertification and surveillance audit for IATF 16949.
 Receive the internal system audit plan from Corporate and plan its execution and submit the NC’s
closer with action evidence to Auditor.
 Handling Desktop MMS Audit with maintaining all updated procedure & documents.
 Responsible for weekly LPA (Layer Process Audit).
 Coordinate for PB (Production Basic) Audit for new projects for smooth part production.

Technical & Academic Qualification: -

 PGDM (Operations) completed through IMT-CDL (Institute of Management Technology-

Center for Distance learning) Ghaziabad in Jan-2017 with 69% marks.
 B.E completed (Mechanical Engineering) in 2014 from Karnataka University Distance
learning with 67% marks.
 Diploma in Engineering (Govt. Polytechnic) completed (Mechanical Engineering) in 2005
from B.T.E. U.P with 76% marks.
 High School (Science) passed in 2002 from U.P. board with 1st Div.

Training undergone:-

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 IATF 16949:2016, ISO 9001:2015 IQA Certification Training through MSP Associates Pune
2018.
 Quality Advanced core Tools – APQP, PPAP, FMEA, SPC, MSA, online course with
Certification from Tata Auto comp Systems Ltd in 2018.
 Six Sigma Green Belt certification programme with QGSPL, New Delhi in 2021.
 Internal Auditor certified for OHSAS 18k & ISO 14k through Milestone consultancy Mohali in 2016.
 APQP and PPAP with ACMA Delhi 2012.

Previous Company Profile: -

 SAPA Precision Tubing India Pvt Ltd is Narvey based MNC and manufactured Aluminum Tubes
with High frequency welding process i.e; CAC (Charger air cooler) Tubes, Radiator Tubes,
Heater Tubes and Condenser Round Header Tubes.
 It was basically 50 / 50 joint venture of two big Aluminum player Orkla & Hydro which is fully
owned by Hydro in recent.
 Tube supplying to multiples location in India through this plant, Existing Customers are automotive
charged air coolers, radiators, heater core and condenser header round tubes, located all over
India as well as HVAC.
 Main customers are Tata Toyo Radiator Pune, Hanon climate system Bhiwadi &
Chennai, Subros, Pranav Vikas & Mahle Behr.
 Sapa certified with IATF 16949:2016, ISO 9k:2015, ISO 14k:2015, OHSAS 18k:2007,

Previous Job Profile:-

Responsibilities -
 Customer complaint handling and close with proper analysis with using Quality tools i.e; cause and
effect diagram, why-why analysis, 8D, A3 sheet.
 Conduct monthly meeting with CFT for in-house rejection ppm and action implementation for
reduction.
 Process, Product, Internal System Audit plan and conduct as per cycle.
 APQP for new projects with drawing feasibility, APQP check-sheet, Time & action chart and project
sign off sheet.
 Manage activity during Recertification and surveillance audit for IATF 16949.
 Control of document and update including Master list of documents on common drive.
 Conduct Management review meeting and compile action report for gaps and execute.
 Conduct PPAP documentation.
 FMEA review conducted as per requirement.
 Responsible for handle Green supplier sustenance audit conducted yearly by MACE (Maruti Center for
Excellence).

Accountabilities
 Process inspection including set-up & hourly.
 Raw material inspection with each receipt.
 Inspection under Quality Lab –
o Dimensional inspection with profile projector.
o Millipore test for tube inner surface.
o Tube profile inspection with vision system (Rapid-I).
 Pre-dispatch Inspection, Layout Inspection, MSA, SPC.

Previous Company Profile:-

TPI is a Murugappa Group company, Today TPI is the most preferred supplier of precision tubes,
Electric Resistance Welded (ERW) and Cold Drawn Welded (CDW). TPI is India's undisputed
market leader in CDW tubes for the Automotive industry. It is the Market leader in Telescopic Front
Fork Inner tubes and Cylinder bore tubes for shock absorber and gas spring applications,
Propeller shaft tubes for Automotive segment.
Customers such as Bajaj Auto Ancillaries, TVS Motors Ancillaries, HMC & HMSI Ancillaries,
Tata Motors, Toyota India, Gabriel, Escorts, Endurance, QH Talbros.
TPI has integrated manufacturing facilities at Chennai (Two tubes plants and one strips plant at
Avadi), Shirwal & Mohali. It is a TS 16949 certified organization
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Previous Job Profile:-

 Analyze customer new drawings and submit feasibility report to customer.

 Draft PPAP docs for NPD and submit to customer.
 Visit Customer end on technical complaints and resolve them
 Face 3rd body TS certification as well as surveillance audit.
 Implement OHSAS 18k & ISO 14k and face 3rd body audit.
 Conduct MSA & SPC studies on defined intervals.
 Participate in daily red bin analysis and improve in-house PPM.
 Conduct Process & Internal system audit on defined intervals.
 Visit Tube Mfg plant for action verification where issues related to tube Mfg process.
 Conduct Mgmt review meeting and submit action plan for gaps.
 Close monthly PDCA activity received from HOD.

Previous Company Profile:-

Sellowrap Industries Pvt. Limited is an ISO/TS 16949-2009 certified company. Sellowrap
Industries, a name to reckon with in cellular foam product, blow films and Plastic Injection
Molded components manufacturing industry, was launched in 1986 in New Delhi.Major customer is
MSIL, GMI, NISSAN, MAHINDRA, and Renault Nissan.
Previous Job Profile:-

 Handling customer complaints i.e Maruti, M&M, Nissan, GMI.

 Submit the PPAP documents to customer for new development.
 Responsible for SPC & MSA Study.
 Submit the CAPA against customer complaint.
 Maintain Tier-2 Supplier PPAP doc
 Responsible for conducting Internal Process & System Audit as per ISO/TS: 16949.
 Responsible for conduct Inside as well as outside Lab Testing of material as per customer
requirement.
 Responsible for Monthly presentation in front of Management.
 Maintain all QA document as per TS: 16949.
 Prepare the New development part inspection report and Layout Inspection report.
 Participate in Kaizen activity.
 Make the WI and instruct to operator about work with quality not quantity.
 Control the process through process quality inspector feedback.
 Raised daily online quality problem and circulate in pictorial view to higher management
through mail.
 Responsible for making In-Process Insp format for added new parts
 To update IMDS data for part as behalf on customer requirement.
 Responsible for making new Material Inspection Standard (Raw Materials)
 Responsible for the making Final Inspection standard for all new added parts.
 Resolve the on line process problem through analysis.
 To Conduct Monthly 5S Audit as per decided 5S Zone.
 Handling GMI QSB Project activities.

Previous Company Profile:-

Bundy India Limited is an ISO/TS 16949-2009, 100% UK Based MNC. Bundy India is the
leading manufacturer & global supplier of fully integrated fuel storage and delivery
systems for cars and trucks automakers worldwide. Bundy is the world leader of fluid
storage tank, transfer and delivery systems including brake pipe, fuel pipe, HPDL Pipe and
tubes for air conditioning applications .it is a group are currently supporting almost all OEMs
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world wide from different countries. It is spreading in 27 countries and having more than 132
plants globally all over World.
Major customer in India MSIL, TATA, Toyota, Mahindra.

Job Profile:-

 Responsible for Develop new HPDL pipe with the help of customer development program
using CNC Bending M/C.
 Preparation of daily Q&P report and show the rejection PPM on Graph.
 Responsible for SPC & MSA Study.
 Responsible for Making and correction in Control Plan.
 Responsible for Revising and Preparation of FMEA.
 Diagnosis of problem root cause on Production line related to M/c operation by using QC
TOOLS.
 To Conduct Monthly 5S Audit.
 Give training to Operators related to process & make Work Instruction.
 Problem resolution and countermeasure implementation at all stages.
 Responsibility for Preparation the Weekly & Monthly Pareto Diagram.
 Responsible for layout inspection.
 Handling customer end problem and give countermeasure.
 Playing a role as a MPS coordinator.

Handling CRDI Lab responsibilities like that: -

 Responsible for checking weekly surface roughness value on flared area with the help of
SJ400 Surface roughness tester.
 Responsible for checking concentration level of washing chemical of high pressure washing
m/c and ultrasonic washing m/c.
 To check the hardness on flared area with the help of Vickers harness tester.
 Responsible for daily Millipore test of high pressure fuel pipe after its high pressure washing.
 To check the No. of particle (i.e. metal, non metal and fiber) in a high pressure fuel pipe with
the help of microscope.

Awards & achievements:-

 Cash reward for reducing rejection from 2.5 % to 0.13% as Six sigma green belt project in
2016.
 Rewarded for New Project – YG8 of MSIL Gurgaon launched with Zero technical issue with
peak volume during launch period in 2023.

Computer knowledge:-
 MS PowerPoint, MS Excel, MS Word, SAP, CDB (Cim data base) & Internet Surfing.

Personal details:-
Father`s Name Sh. M.C. Verma
D.O.B 30.08.88
Sex Male
Marital status Married
Language Known Hindi, English
Permanent Add. Dayanand Nagar, Shamli, Utter Pradesh 247776

Declaration

I consider my self-familiar with mechanical engg. as well as I am also confident of my ability to work in
a team.
Hear by I declare that all above the information are true to the best of my knowledge.

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DATE:

PLACE:

(RAVI KUMAR)

To be continued