Scribd
Upload
616 views

Example PFMEA

This Potential Failure Mode and Effects Analysis (PFMEA) document summarizes potential failures in the manufacturing and assembly process for an item (MM-2X) produced in 2001. It identifies 10 potential failure modes in the winding wire process, including producing coils with incorrect diameter or number. Current process controls to prevent, detect, and reduce the severity and occurrence of failures are described, along with recommendations for additional actions.

Uploaded by

Santosh Baladhye
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
616 views

Example PFMEA

This Potential Failure Mode and Effects Analysis (PFMEA) document summarizes potential failures in the manufacturing and assembly process for an item (MM-2X) produced in 2001. It identifies 10 potential failure modes in the winding wire process, including producing coils with incorrect diameter or number. Current process controls to prevent, detect, and reduce the severity and occurrence of failures are described, along with recommendations for additional actions.

Uploaded by

Santosh Baladhye
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 2

POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS IN MANUFACTURING AND ASSEMBLY PROCESSES FMEA Number MM-2000 (PROCESS FMEA)

Item MM-2X Model Year(s)/Program(s) 2001/N/A Core Team Sam and Janet Eveling
Process Function

Process Responsibility Goodson Key Date 4/24/2001

Prepared By R. Yates/867-5309 FMEA Date (Orig.) 2/2/1999 (Rev.) 03/02/2001

Potential Failure Potential Effect(s) of Mode Failure

S e v

Class

Potential Cause(s)/ Mechanism(s) of Failure

O c c

Requirements

Current Process Controls - Prevention - Detection

D e t

R P N

Recommended Action(s)

Resp. & Target Compl. Date

Action Results

Actions Taken

S e v

O c c

D e t

R P N

010 - Wind wire around index finger 001 - Coil diameter

Diameter too large - Coil hits battery during operation - Rotor is short because too much material is used in coils Diameter too small - Weak motor - Difficult removal from finger Diameter too large - Coil hits battery during operation - Rotor is short because too much material is used in coils Diameter too small - Weak motor - Difficult removal from finger

Wire wound loosely

3 >Char Control 1: Measure with gage.

96 None

None

Finger too small

72 None

None

Finger too large

120 None

None

Wire wound tight

002 - # of coils Too few coils

- Motor too weak

Operator miscounts

- Rotor too short to reach supports - Motor too powerful - Wasted material 110 - Coil Starting position - Opposing wire end starting position too incorrect (long too short to reach or short) support - Not enough wire to wind all coils

Too many coils

Not enough wire Operator miscounts

2 >Char Control 1: Operator counts number of coils out loud. 3 2

144 Provide operator with a tool for grasping the wire that limits the tension. 30 None

Tool Engineering 6/6/1999

Tool developed, tested, and implemented at process step 010. None

54

4 3

60 None 48 None

None None

Light dim so ruler hard to read

2 >Char Control 1: Use ruler to locate start position.

42 None

None

Ruler worn so hard to read

63 None

None

4/5/2001 12:21:30 PM

PFMEA MM-2000

This is not a controlled document

Page 1 of 2

POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS IN MANUFACTURING AND ASSEMBLY PROCESSES FMEA Number MM-2000 (PROCESS FMEA)
Item MM-2X Model Year(s)/Program(s) 2001/N/A Core Team Sam and Janet Eveling
Process Function

Process Responsibility Goodson Key Date 4/24/2001

Prepared By R. Yates/867-5309 FMEA Date (Orig.) 2/2/1999 (Rev.) 03/02/2001

Potential Failure Potential Effect(s) of Mode Failure

S e v

Class

Potential Cause(s)/ Mechanism(s) of Failure

O c c

Requirements

Current Process Controls - Prevention - Detection

D e t

R P N

Recommended Action(s)

Resp. & Target Compl. Date

Action Results

Actions Taken

S e v

O c c

D e t

R P N

020 - Slip wound wire off finger 111 - Maintain Rotor mis-shapen rotor shape 030 - Sand coating off wire ends 004 - Length of Bare wire too long coating removed Bar wire too short 113 - Sanding Sanding time too time long Sanding time too short 040 - Store finished wire (rotor) 100 - Maintain Lot ID lost lot ID 111 - Maintain Rotor mis-shapen rotor shape 050 - Bend clips to make supports 005 - Rotor Support missupport shaped shapen like print 060 - Store rotor supports 100 - Maintain Lot ID lost lot ID 112 - Maintain Support missupport shape shapen

None

None

0 0 0 0

None None None None

None None None None

0 0

None None

None None

None

None

0 0

None None

None None

4/5/2001 12:21:31 PM

PFMEA MM-2000

This is not a controlled document

Page 2 of 2

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy