Homogenizer
Homogenizer
Homogenizer
doc
REV. 5
02.02.2007
Niro-Soavi S.p.A.
via M. da Erba Edoari, 29/A 43100 PARMA (ITALY)
PHONE : +39.0521.965411 - FAX : +39.0521.242819
FILES LEGEND
1 2 3 4 5 6 7 8 9
Handling Receiving and checking the machine Storage Installation guidelines Installation drawing TT-0038 , Lubricating oil specification Flowsheet Sp-102 , Flowsheet legend TT-0134 , Machine functional diagram ( Always, with or without E.P.B.)
10 TT-0141 , Utilites + motors specifications + E.P.B. characteristics 11 TT-0142 , Cables list ( Only with E.P.B.) 12 Electrical diagrams ( Only without E.P.B.)
K:\SPEC\Preliminary-Files-Legend\Preliminary-Files-Legend-R5.doc
1. HANDLING
CAUTION: These instructions shall be made available to the personnel involved in the handling and installation of the machine. The machine is sent to the Customer usually packed in a properly sized wooden crate and wrapped in plastic film for additional protection, unless otherwise specified in the Order Confirmation. The wooden crate allows the machine to be handled with a fork lift or crane, and appropriate marks are provided on the crate at the points for running steel cables or belts for lifting (figure 1.1).
FIGURE 1.1
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Niro Soavi S.p.A Concerning the dimensions and weight of the machine, see the Installation Drawing, in order to use the proper lifting equipment. The weight given is merely indicative and should be used only to select the correct handling and transport means. Please note that the center of gravity of the machine lies towards the compression head (front part). When handling unpacked machines use fork lifts (unless otherwise specified in the handling instructions) and make sure that the compression head lies on the operator's side. Forks should be adequately spaced and sized so as to accomodate the entire base of the frame (figure 1.2) to prevent damage to the machine frame or panels. Side panels can be removed during transport to prevent damage; the front part of the bodywork, under the compression head, has not been constructed to support the weight of the machine. Do not use this part as a lifting point as this could result in damage.
FIGURE 1.2
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Niro Soavi S.p.A The machines model NS6200 and NS8315 must be supported entirely by the central main frame, and not by the external part which is intended only to support the panels of the cladding. Forks should be adequately spaced and sized so as to accomodate the entire base of the main frame. In case of not correct handling, the panels and the external structure can be damaged. See the below drawing (figure 1.3), where with (1) is indicated the main frame and with (2) the structure supporting the panels.
FIGURA 1.3 CAUTION: In order to ensure a balanced handling of the machine and avoid damage to the machine itself or hazards for the personnel, all movements should be carried out VERY SLOWLY by authorized operators, who must wear suitable protection devices and comply with safety regulations.
WARNING: Before handling the machine, make sure that the route to be followed and the intended place of installation are clear of any obstacle.
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Niro Soavi S.p.A WARNING: Operators are required to read these instructions before handling the machine; all personnel involved in handling of the machine must be acquainted with transport and handling regulations, as well as with regular safety standards.
WARNING: Use only tested hoisting devices approved to support the machines weight, as indicated in the Installation Drawing. Do not under any circumstances leave suspended loads and never stand below suspended loads.
WARNING: The floor on which the machine is to be placed must withstand to at least 150% of the machines weight indicated in the Installation Drawing.
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Unless specified otherwise in the Order Confirmation, once the machine has left the Manufacturer's premises, any damage shall be under the responsibility of the carrier - whether an independent one or a Customer's employee. Therefore, when receiving the machine, the following should be checked: - contents of the packing against the Packing List; - integrity of the packing, so that any evident damage can be immediately reported to the carrier; - any damage suffered by the machine as a result of improper transport by the carrier. In order to minimize the amount of inconvenience for the Customer, NIROSOAVI Shipping Department is always available to assist with clarifications, evaluation of any damages, and any other action required to restore the machine to its proper and safe conditions.
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3. STORAGE
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4. INSTALLATION GUIDELINES
These guidelines are provided to ensure correct machine installation and operation and guarantee long life to the machine and its components while preventing situations of danger for operators.
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the feeding line between the feed pump and the homogenizer or piston pump must be direct, possibly without bends, and with a size equal to or greater than the size of the homogenizer/piston pump, without section variations, to prevent loss of load; the radius of curves must be as large as possible to prevent loss of load especially in the infeed stage and to avoid noise problems at delivery. we recommend you install a pressure gauge near the area where product is fed into the homogenizer / piston pump in order to check infeed pressure; this pressure gauge can be supplied as an optional by NIRO SOAVI and can be standard, with minimum contact or with continuous analog signal for remote control. if filters need to be installed on the feeding line, you must allow a clear area at least 3 times the size of the pipe used; you also need to install a pressure gauge downstream the filter to check actual infeed pressure and prevent filter clogging and danger of cavitation of the machine. For cleaning purposes we recommend installing parallel filters to be used alternatingly. every homogenizer or piston pump is characterized by pulsating operation: for this reason, depending on the kind of system and machine flow, we recommend you install a pulsation damper both for suction and delivery (providing up to 20 bar maximum counterpressure on the line) the pulsation damper is always recommended for flow rates exceeding 50006000 l/h; on the suction end, it must be installed as close as possible to the machine inlet, while on the delivery end it must be installed on a horizontal pipe at a distance of minimum 1 meter from adjacent bends. For technical details about size and installation please contact NIRO SOAVI the pulsation damper must be installed in a vertical position; do not install the damper so that the flow enters the damper directly, otherwise the damper will fill up too quickly and become less effective as no air will be left at the top if the feed pump is connected to a tank, ensure that no air is sucked in by the suction inlet through the creation of vortices by fitting suitable internal barriers to divert the flow; the feeding pump must have a net positive suction head at all times we recommend you install a suitable safety valve downstream the homogenizer or piston pump in order to protect the system from possible overpressure caused by inexperience or incorrect operation procedures downstream the machine; the safety valve fitted in the machine, even where a piston pump is used, will protect the machine, but not the system to which it is connected, in case of dangerous overpressure.
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Never use the machine to fully drain the feeding tank, to avoid product suddenly running out during operation under pressure, but provide at least one level sensor to remove pressure (in the case of a homogenizer) and stop the machine before the product being fed runs out the product treated must contain no air or gas, to prevent cavitation problems in the machine. If the product contains air because it is very viscous or due to previous processing phases, you need to remove the air using appropriate deaeration equipment if processing temperature exceeds 90 C, it is absolutely necessary to increase feeding pressure due to increased steam pressure which can lead to cavitation. Feeding pressure should therefore be increased by 1 bar for each 5 C of temperature increase above 90 C added to the minimum feeding pressure specified in Section 1 - TECHNICAL SPECIFICATIONS. This value must be doubled in case of products with a viscosity value greater than 500 cP. For special products and special process temperatures contact NIRO SOAVI the machine is fitted with automatic pumping spring valves; the load is defined according to the type of valve and the characteristics of the product. This means that if the machine has been stopped or is inactive, and the feeding line is open and under pressure, you are able to check the flow of product through the machine. To make sure there is no product flowing through the machine when the machine is inactive, the user must provide a cutoff valve for the feeding line upstream the machine.
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2780 1850 305 460 390 270 150 500 785 500 35 1610+K 1410 2 1 705 420 1810 450 1850 250
F2
F1
1 150
K = 25 mm
200+K
1470
1495
305
2
.
REF. DESCRIPTION DESIGNER APPROV. CHECKED PART-CODE PART-DESCRIPTION
260 1
.
M.CODE M.CODE NOTE
105
.
U.
.
QTY. MATERIAL MATERIAL
NS5180_ID_9296
DATE
A4
ANP
REV.
.
DESCRIPTION
.
SIGN.
25/08/11
DATE
Niro-Soavi S.p.A.
via M. da Erba Edoari, 29/A
SCALE
1:50
SH. 1 OF 1 DRAWING
NS5180_ID_9296
This drawing is property of NIRO-SOAVI, which will guard its rights by law terms.
Niro-Soavi S.p.A.
via M. da Erba Edoari, 29/A 43100 PARMA (ITALY) PHONE : +39.0521.965411 - FAX : +39.0521.242819
TT-0038-C
LUBRICANT
03/10/2007
DATE
12
REV.
CN
MACHINE MODEL SERIAL NUMBER SIG.
WARNING
FOR TRANSPORT SAFETY REASONS THE MACHINE IS SUPPLIED WITHOUT LUBRICATING OIL. BEFORE ANY OPERATION FILL UP THE MACHINE WITH OIL ACCORDING TO THE "INSTRUCTIONS FOR USE & MAINTENANCE".
LUBRICATING OIL
Class: BRAND
Agip IP BP Mobil Mobil Chevron Castrol Esso/Exxon Shell
TYPE
Rando oil HD 150 Harmony 150 AW American industrial oil 150 Azolla ZS 150 Hyidran 150 Cis 150 Q8 haidn 150 Olna DS 150 Degol CL 150T
NS 2006 NS 3006 ONE 7TS ONE11TS/ONE 15TS NS 3015 NS 3018 NS 3024 NS 3037 NS 3075 NS 3110 NS 5132 NS 5160 NS 5180 NS 6200 NS 8315
* APPROXIMATE
3 4,5 / 14 14 14 28 30 38 55 55 55 75 105
1,5 3 2,5 9
Sheet 1 of 1
TT-0038-C.xls
Niro-Soavi S.p.A.
Specialty Products Division via M. da Erba Edoari, 29/A 43100 PARMA (ITALY)
SPEC - 102 C
____________________ DATE ____________________ SIG. REV.
1.
INSTRUMENT SYMBOLS
LOCAL
5.
IN MAIN PANEL
2.
PROCESS LINES
PRIMARY FLOW LINE, GENERAL
SECONDARY FLOW LINE, GENERAL MECHANICAL CONNECTION SUPPLY LIMIT MARKER FAN PUMP FOR LIQUIDS GENERAL COMPRESSOR OR VACUUM PUMP, GENERAL
3.
4.
Niro-Soavi S.p.A.
Specialty Products Division via M. da Erba Edoari, 29/A 43100 PARMA (ITALY)
SPEC - 102 C
____________________ DATE ____________________ SIG. REV.
6.
EXAMPLE :
PDIRC
DIFFERENTIAL PRESSURE INDICATION, RECORDING AND CONTROL FIRST LETTER P, MODIFIER D, SUCCEEDING LETTERS I,R,C
1) 2) 3) 4)
NORMAL SEQUENCE OF SUCCEEDING LETTERS : B.I.R.C.T.Q.S.Z.A. SIGNAL TYPE : ON/OFF SIGNAL TYPE : CONTINUOUS SIGNAL TYPE : NORMALLY CONTINUOUS. IF ON-OFF, S IS ADDED
NIRO SOAVI
MACHINE START
TT-0134
MACHINE STOP B
from page 2 Deactivate YV-A, YV-A1LR, YV-A2LR
Local
activate YV-W, YV-C, YV-S
Local/Remote
Remote
Set manuals regulator of 1st,2ndstage to 0 Bar Deactivate pneumatic switches of 1st,2nd stages
Set YU-1, YU-2 to 0Bar (4mA) Deactivate YV-A, YV-A1 YVA2 (note 1)
Production
Working Mode?
SIP
CIP
Start M-O (note 3) activate YV-A after 15 seconds M-O at maximum speed M-O stopped (note 5)
Homo/Pump?
Pump
A
to page 2
MACHINE IS STOPPED
Homo
Local/Remote
Remote
Local
activate 2nd st. pressure? (note6)
Yes
wait 15 sec. from M-O start activate pneumatic switch of 2nd st. set pres. using 2nd st. manual regulator
Yes
wait 15 sec. from M-O start activate YV-A2 set pressure using YU-2 (note 1)
No
No
Yes
wait 15 sec. from M-O start activate pneumatic switch of 1st st. set pres. using 1st st. manual regulator
Yes
wait 15 sec. from M-O star activate YV-A1 set pressure using YU-1 (note 1)
No
No
page 1/2
NIRO SOAVI
A
from page 1
TT-0134
Yes
No
SP-O, SP-OP contact closed
No
Yes
Yes
SQ-W / SQ-C contact closed
No No
cont. open after 15 sec
Yes
SP-I contact closed
No No
cont. open after 15 sec
Yes
Yes
Cabinet Ventilation Fault
No
Yes
No
SP-A contact closed
B to page 1 No
Light on Air Pressure warning lamp
Yes
ST-O, ST-C contact closed
No
OPTIONS LEGEND: SP-O, Oil Pressure Switch SP-A, Air Pressure Switch SP-I, Inlet Feeding Pressure Switch SQ-W, Water Flow Switch SQ-C, Condensate Flow Switch ST-O, Oil Thermostat ST-C, Condensate Thermostat SL-LO, Low Oil Level Switch YV-W, Water Solenoid Valve YV-C, Condensate Solenoid Valve YV-S, Steam Solenoid Valve YV-BY, Feeding Pump Bypass Valve YV-A1LR, 1st stage Air LOC/REM Valve YV-A2LR, 2nd stage Air LOC/REM Valve YV-A, General Air Solenoid Valve YV-A1, 1st stage Air ON/OFF Valve YV-A2, 2nd stage Air ON/OFF Valve YU-1, 1st stage Proportional Valve YU-2, 2nd stage Proportional Valve M-O, Main motor M-PO, Oil pump motor M-VM, Machine Fan motor M-VMP, Additional Fan motor on the main motor M-POP, Oil pistons pump motor
Yes No
Yes A
to page 1
Some functions are related to optional features of the machine. Consider only what is related to installed devices or options. NOTES: 1) 2) 3) 4) 5) 6) Apply the Power Supply (24VDC) to the to the Proportional Valve only when is required the pressure regulation function. consider this block if the 2nd stage is installed with the remote control and and it's required. with variable capacity, close the digital RUN contact to the frequency converter. with variable capacity, open the digital RUN contact to the frequency converter. SIP procedure may change according to the plant specific requirement. consider this block if the 2nd stage is installed and it's required.
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Niro-Soavi S.p.A.
via M. da Erba Edoari, 29/A 43100 PARMA (ITALY) PHONE : +39.0521.965411 - FAX : +39.0521.242819
SPECIFICA CONSUMI
TT-0141
UTILITY SPECIFICATION
DD SIG. SIG.
0 REV. REV.
CONSUMPTION
TEMPERATURA TEMPERATURE CONSUMI CONSUMPTION
Fluido Liquid
Rich. Required
PRESSIONE PRESSURE
Bar Min
PISTONI PISTONS RIDUTTORE GEAR BOX SCAMBIATORE OLIO OIL EXCHANGER SCAMB. CONDENSA
CONDENSATE EXCHANGER
Note: max. durezza < 15fH, max. dimensioni particelle 60 micron Note: max. hardness < 15fH, max. particle size = 60 microns, filtred water
l/h Max
SI YES SI YES NO NO
2 2
SI YES
10
Note : max. dimensioni particelle < 15 m, max. concentrazione particelle < 8 mg/m3, max. termperatura di condesazione < 3C, max. contenuto olio < 5 mg/m3 ( Rif. ISO 8573 ) Note: max. particel size < 15 m, max. particel concentration < 8 mg/m3, max. presure dew point < 3C, max. oil concentration < 5 mg/m3 (Ref. ISO8573)
Bar
PROD. CONDENSA CONDENSATE PROD.
Il Cliente dovr installare un riduttore al punto di attacco del vapore per adattare la pressione alle esigenze della macchina The customer must install a pressure reducer at the steam inlet connection to adapt the pressure to the machine's requirements
kg/h
V
ELETTRICITA' Electrical supply
Hz 50
kW 74
A 190
TENS. AUSILIARIA Aux. Voltage
V 24
Hz DC
3x
380
MOTORI
MOTORS
THERMISTORS
TERMISTORI
SIEMENS
M-O
MB4127B1TRV IEC-CENELEC
TRIANGOLO DELTA
3 x 380
50
160
295,4 2009
0,86
95,7
B3
315L
50 50 50
4 4 4
0,6 2 0,6
NO FORNITO SUPPLIED NO Installazione Pos. morsettiera Installation Terminal pos. Materiale Raffreddamento Material Cooling Vedere documento disposizione esterna Reference: external view drawing 45__9296_TT0141_C.xls
IP kW kg
Peso Weight
1/1
YES
SI
YES
SI
Marca Brand Tensione Voltage Frequenza Frequency Poli Poles Potenza Rated Output Corrente Current Corr. spunto Start. current Fatt. potenza Power factor Efficienza Efficiency Forma Frame Grand. Size Protezione Protection Rulli / Edm R. bearings / Edm
Collegamento
Connection
Standards
Codice
Norme
Code
TAG
TAG
Hz
kW
Cos