Panasonic PT 52lcx66
Panasonic PT 52lcx66
Panasonic PT 52lcx66
MKE0605850CE B2
2006 Panasonic Shikoku Electronics Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
CONTENTS
Page
1 Safety Precautions 1.1. General Guidelines 1.2. Leakage Current Cold Check 1.3. Leakage Current Hot Check 1.4. UV-Precaution 2 Warning 2.1. Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive (ES) Devices 3 Service Navigation 3.1. Introduction 3.2. About Lead Free Solder (PbF) 4 Specifications 5 Location of Controls and Components 5.1. Operation Instructions 5.2. Replacement of Lamp 6 Service Mode 7 Troubleshooting Guide 7.1. Troubleshooting Hints for Block Level Repair 8 Disassembly and Assembly Instructions 8.1. Cabinet Section 9 Measurements and Adjustments 9.1. Adjustment Procedures 1 10 Maintenance 10.1. Cleaning Methods 11 Block Diagrams 12 Schematic Diagrams 4 5 5 5 6 7 7 10 11 21 21 32 32 47 47 50 50 51 61 15.4. ELECTRICAL REPLACEMENT PARTS LIST 3 3 3 3 3 4
Page
12.1. SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES 12.2. INTERCONNECTION SCHEMATIC DIAGRAM 61 62
12.3. FRONT JACK / OPERATION SCHEMATIC DIAGRAM 63 12.4. POWER SWITCH / THERMISTOR 2 / COVER SWITCH SCHEMATIC DIAGRAMS 12.5. VOLTAGE CHART 13 Printed Circuit Board 64 65 67
13.1. FRONT JACK / OPERATION P.C.B. / POWER SWITCH P.C.B. / THERMISTOR 2 P.C.B. / COVER SWITCH P.C.B. 14 Exploded Views 14.1. MAIN PARTS SECTION 14.2. BASE BODY SECTION 14.3. DISPLAY SECTION 14.4. SCREEN SECTION 14.5. PROJECTION SECTION 14.6. TV UNIT SECTION 14.7. PACKING PARTS AND ACCESSORIES SECTION 15 Replacement Parts List 15.1. REPLACEMENT NOTES 15.2. MECHANICAL REPLACEMENT PARTS LIST 67 69 69 71 72 74 76 77 78 79 79 80
1 Safety Precautions
1.1. General Guidelines
1. For continued safety, no modification of any circuit should be attempted. 2. Disconnect AC Plug before disassembling this unit. 3. It is advisable to use an isolation transformer in the AC supply before servicing. 4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers, shield, and isolation R-C combinations etc. are properly installed. 6. After servicing, be sure to restore the wires, leads, insulation barriers, shields, etc. 7. After servicing, make the leakage current checks to prevent the customer from being exposed to shock hazards. Caution: Use a separate Isolation Transformer for this unit when servicing.
Figure 1
1.4.
UV-Precaution
1. Be sure to disconnect the AC Plug when replacing the lamp. 2. Since the lamp reaches a very high temperature during its operation, wait until it has completely cooled off when replacing the Lamp Unit. 3. The lamp emits small amounts of UV-Radiation. Avoid direct-eye contact by covering the Lamp and wearing the UV protective glasses. 4. The high pressure lamp involves a risk of explosion.
1.2.
1. Unplug the AC cord and connect a jumper between the two prongs on the plug. 2. For physically operated power switches, turn power on. Otherwise skip step 2. 3. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the receiver, such as screwheads, connectors, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1 M and 12 M. When the exposed metal does not have a return path to the chassis, the reading must be infinity.
Figure 2
1.3.
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check. 2. Connect "A" to exposed metallic part on the set. And connect "B" to a good earth ground, as shown in Figure 1. 3. Use an AC voltmeter, with 1 k/V or more sensitivity, to measure the potential across the resistor. 4. Check each exposed metallic part, and measure the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at any point should not exceed 0.25 V RMS. A leakage current tester (Simpson Model 228 equivalent) may be used to make the hot checks. Leakage current must not exceed 1/2 mA. In case a measurement is outside of the limits specified, there is a possibility of shock hazard, and the receiver should be repaired and rechecked before it is returned to the customer. 3
2 Warning
2.1. Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by electro static discharge (ESD). 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an antistatic solder removal device. Some solder removal devices not classified as "antistatic (ESD protected)" can generate electrical charge sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).
3 Service Navigation
3.1. Introduction
This service manual contains technical information which will allow service personnels to understand and service this model. Please place orders using the parts list and not the drawing reference numbers. If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with original service manual.
3.2.
4 Specifications
5.2.
Replacement of Lamp
10
6 Service Mode
LED INDICATIONS FOR ERROR CONDITIONS
Each LED indication facilitates finding the cause of an error. When an error is detected, the Lamp goes off and the LEDs on the front flash.
LAMP LED
(Note 1, 2) SOS
H10SOS2 H20FANST H30DT9V H50GC4PR (H70LAMCV) (H80LCDDV)
1 2 3 5
-
2 3 6
-
1 2 3
-
Power ON/OFF
7 8
Note: 1. The detected SOS Error 1) 2) 3) 4) 11) 12) data will be stored in the EEPROM. 2. SOS (Error) information is displayed in Service Mode (4/4). 3. LAMP OFF: The LED will flash immediately after the Lamp goes off. 4. In case of Error 9) or 10), the unit will not shut off and Dynamic Iris setting in Adv. adjust of Picture Menu will be changed to "OFF" automatically. When the unit is turned off and turned back on, Dynamic Iris "OFF" setting remains. Lamp LED will not flash as long as Dynamic Iris setting in Adv. adjust of Picture Menu is set to "ON" manually.
11
TEMP LED Power Switch P.C.B. LAMP LED POWER LED TEMP LED LAMP LED Lamp Cover Optical Cover Front Cover Unit
<Rear View>
Projection Unit & Top Duct 3 Thermistor 2 P.C.B. Thermal Fuse Cover Switch P.C.B. Fan 3 Air Filter Fan Case Unit (Fan 1) Air Filter Hall-S P.C.B. Air Filter Iris P.C.B. Iris Unit Power P.C.B.
Fan 2 LCD Drive P.C.B. Note: There is not the Thermistor 1 P.C.B. in this unit.
Main P.C.B.
Rear Cover
12
TO READ THE DIGITAL TUNER (PEAKS) SOFTWARE VERSION AND TV MICROCONTROLLER SOFTWARE VERSION
1. Press MENU key with the power on. 2. Press CH UP/DOWN key and select "Setup." Then press OK key. 3. Press CH UP/DOWN key and select "About." Then press OK key. 4. Select "Version" and press OK key. Version menu will appear as shown below. Starting with the second digit from the right or from the left.
0120-4310
Stamp LSXA0771 : for 52/56 inch models LSXA0827 : for 61 inch model
0120-4310
Read every other number from the right: Read every other number from the left:
TV Microcontroller software Ver. : 1.030 Digital Tuner (Peaks) software Ver. : 1.420
BEFORE REMOVING THE PROJECTION UNIT FROM THE UNIT AT THE USERS LOCATION
When removing the Projection Unit, remove the Lamp Unit and the Top Duct 3 Unit from the Projection Unit and keep them. Then, reinstall this Lamp Unit and the Top Duct 3 Unit into the new Projection Unit. Top Duct 3 Unit
421
Knob
421
Lamp Unit
LVDS Cable
21 Projection Unit
13
HOT CIRCUIT
Primary circuit exists on the Power P.C.B. This circuit is identified as "HOT" on the P.C.B. and in the Service Manual. Use extreme care to prevent accidental shock when servicing.
Note: Refer to Item 3 of Schematic Diagram Notes of Schematic Diagram and Circuit Board Layout Notes, for mark "PT."
14
BEFORE REMOVING THE MAIN P.C.B. OR THE TV UNIT FROM THE UNIT AT THE USES LOCATION
Note: The TV Unit includes the Main P.C.B. CAUTION: 1. Be sure to make a note of the CURRENT LAMP value (value A) in Service Mode (1/4):
SERVICE LAMP CUR OSD LON BKSV Mode TIME 2000 O 15 CA F h N 3 B 1/4
WHEN REINSTALLING THE MAIN P.C.B. OR THE TV UNIT FROM THE UNIT AT THE USES LOCATION
CAUTION: 1. Set CURRENT LAMP value to original value as follows. 1) Select CURRENT LAMP in Service Mode (1/4). 2) Press the VOLUME UP/DOWN key on the remote to change to the original value (value A) that was noted before removing the Main P.C.B. or the TV Unit at the users location.
SERVICE LAMP Mode TIME 2000 O 15 72 B h N 3 5 1/4
Value A (Changeable)
Value A (Changeable)
LAMP OPERATION TIME is stored in EEPROM on the Main P.C.B. Therefore, before removing the Main P.C.B. or the TV Unit at the users location, make a note of the CURRENT LAMP value (value A) in Service Mode (1/4). Then, after installing the new Main P.C.B. or the TV Unit at the users location, set the CURRENT LAMP value to the original value (value A) in Service Mode. Otherwise, OSD and LED Lamp replacement indications will be displayed at the wrong time. Note: In case it is impossible to make a note of the CURRENT LAMP value because of a defective Main P.C.B., ask the customer their daily average use and the approximate age of the current Lamp. Then, calculate the CURRENT LAMP value as follows and make a note.
BKSV number
CH DOWN key
SERVICE Mode IR 3101 5000 6000 : : : :
:
CH UP key
2 : : : : /4 1 1 1 1
1 1 1 1
U 4 5 9
N 0 0 5
I 0 0 0
T 2 1 2
12345h
Note: The TOTAL value can be set to the original value in Service Mode (2/4) by similar method: Before removing the Main P.C.B. at the users location, make a note of the TOTAL value in Service Mode (2/4). Then, after installing the new Main P.C.B. at the users location, set the TOTAL value to the original value in Service Mode.
IC6001
E:06030301 V:0005024
CH DOWN key
SE I P0 P1 P2 P3 P4 P5 P6 P7 R C : : : : : : : : V 6 1 0 0 1 0 1 I 0 0 1 0 0 0 1 0 C 0 1 1 0 0 1 1 0 1 E 1 0 1 0 0 1 1 1 0 M P 0 1 0 0 1 1 0 0 o O 1 0 0 0 1 0 0 0 de RT 0 0 0 0 0 1 1 1
CH UP key
3/4 P P P P P P P P 8 9 A B C D E F : : : : : : : : 0 1 1 1 0 1 1 1 1 0 1 1 0 1 1 0 1 1 0 0 1 0 1 1 0 0 1 1 0 1 1 1 0 0 1 1 0 1 0 1 0 1 0 1 0 0 0 1 0 1
1 1 0 0 1 0 1 1
CH DOWN key
SER -SO LA SA H1 H3 H5 V S S F 0 0 0 I T E S D G CE S 1 OS T5 C4 Mode OS H1 0.40.50. 2 :01 H2 V :00 H4 PR:01 0 5 0 0 S 0 F A A . A C F 4 N L
CH UP key
4/4 E 01 0 ST:00 ST:00
15
Fig. 9-1
16
After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best operation of the unit. Note: Use extreme care especially for the following.
CN6001 (From Power CN5700 CN6008 Switch P.C.B.) (From LCD (From LCD Drive P.C.B.) Drive P.C.B.)
Speaker Connectors
Clamper
Fig. 9-2
17
After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best operation of the unit. Note: Use extreme care especially for the following. CN2705 (To Iris P.C.B.) CN2701 (From Fan 1)
CN2303 (No connection) CN2703 CN2501 CN2704 CN2502 (From Cover (From Main (From Main (From Fan 3) Switch P.C.B.) P.C.B.) P.C.B.) Clamper
CN1001 (AC Cord) CN1514 (From Main P.C.B.) CN1520 (From Thermal Fuse) CN1516 (From Base P.C.B.)
Clamper
Clamper
Clamper
Clamper
Clamper
Fig. 9-3
18
After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best operation of the unit. Note: Use extreme care especially for the following. Clamper P2821 (Thermistor 2 P.C.B.) Thermal Fuse
Speaker Connector
Hook
Clamper Clamper
Fig. 9-4
19
After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best operation of the unit. Note: Use extreme care especially for the following.
Clampers
Hook
Clamper
Clamper
20
7 Troubleshooting Guide
7.1. Troubleshooting Hints for Block Level Repair
MAIN PARTS LOCATION
<Front View>
TEMP LED Power Switch P.C.B. LAMP LED POWER LED TEMP LED LAMP LED Lamp Cover Optical Cover Front Cover Unit
<Rear View>
Projection Unit & Top Duct 3 Thermistor 2 P.C.B. Thermal Fuse Cover Switch P.C.B. Fan 3 Air Filter Fan Case Unit (Fan 1) Air Filter Hall-S P.C.B. Air Filter Iris P.C.B. Iris Unit Power P.C.B.
Fan 2 LCD Drive P.C.B. Note: There is not the Thermistor 1 P.C.B. in this unit.
Main P.C.B.
Rear Cover
21
LAMP LED
(Note 1, 2) SOS
H10SOS2 H20FANST H30DT9V H50GC4PR (H70LAMCV) (H80LCDDV)
1 2 3 5
-
2 3 6
-
1 2 3
-
Power ON/OFF
7 8
Note: 1. The detected SOS Error 1) 2) 3) 4) 11) 12) data will be stored in the EEPROM. 2. SOS (Error) information is displayed in Service Mode (4/4). 3. LAMP OFF: The LED will flash immediately after the Lamp goes off. 4. In case of Error 9) or 10), the unit will not shut off and Dynamic Iris setting in Adv. adjust of Picture Menu will be changed to "OFF" automatically. When the unit is turned off and turned back on, Dynamic Iris "OFF" setting remains. Lamp LED will not flash as long as Dynamic Iris setting in Adv. adjust of Picture Menu is set to "ON" manually.
22
Protection Circuit
CN2501-1
CN6002-3
27
64 62 60 59 4
+17V SENS I2C SERIAL DATA +9V SENS I2C SERIAL CLOCK (Error No. 12) +5V SENS
CN1514 CN6001
T1401
1 13 15 7 9
7 9
(+9V)
DT+9V
IC1102
MAIN TRANS. Q1102, Q1105 SW
1
+5V REG
DT+5V
IC1103
1
+2.5V REG
SW+2.5V
IC1100
DC-DC CONVERTER Q1108, Q1109 SW+3.3V
SOS2
MAIN P.C.B.
IC2702
+9V
2
DRIVE
(+7V)
FAN1 CN2701-1 CN2701-2 CN2701-3 FAN2 CN2702-1 CN2702-2 CN2702-3 FAN3 +3.3V CN2703-1 CN2703-2 CN2703-3
IC2703
2
DRIVE
(+8V)
IC2704
2
DRIVE
(+7V)
117 116
29 30 31
SOS
MAIN P.C.B.
23
Normal
IC1102
2
+5V REG
+9V
+5V SENS
108
acknowledge
MAIN P.C.B. 5, 6) Temperature Sensor error (shorted, open, or abnormal) detection circuit
IC6001 (MAIN MICROCONTROLLER)
CN5700 CN2502
I2C SERIAL DATA I2C SERIAL CLOCK
117 116 19 18 19 18
TEMPERATURE DATA1
64
2 1
CN2301 P2821
THERMISTOR 2 P.C.B.
IC2702
+9V
2
FAN1
4
DRIVE
SOS
Normal
61 61
IC2705
62 1 3 2
MAIN P.C.B.
24
CN5700 CN2502
CN6002 CN1522
18
16
CN1401
OFF
LAMP ON(H)
16 13
Q1602
3 13
27
SOS Normal
MAIN P.C.B.
9), 10) Iris Mechanism hardware error/Iris calibration error detection circuit
IC5001 (DIGITAL SIGNAL PROCESS) IC6001 (MAIN MICROCONTROLLER)
I2C SERIAL DATA 117 I2C SERIAL 116 CLOCK
B22 A23 85 84
IC9502
CN5700 CN2502 CN2705 CN9502
19 18 19 18 5 4 5 4
GC4PRO
IRIS MICROCONTROLLER
CN9500
CN9700
CN9701
M
IRIS MOTOR
IRIS P.C.B.
CN5700 CN2502
SOS
Normal
16
92
16
1 2
CN2501 P2912
SW2911 COVER SW
1 2
MAIN P.C.B.
Normal SOS
+17V
117 116
19 18
19 18
35 36
CN5700 CN2502
+9V SOS
+9V SENS
59
Normal SOS
+5V
+5V SENS
MAIN P.C.B.
25
RESET
STBY+3.3V
FULL-WAVE RECTIFIER
IC6006
CN1514 CN6000
2 2 2 1 4
AC STOP(L)
Normal SOS
MAIN P.C.B.
Q1601 DRIVE
CN1401
1 2
1 2
AC STOP(L) AC STOP(H)
T1401
PR1304
13
Q1303
1
PR1301,1302
15
Q1304
3
MAIN 15 TRANS.
15 13
SW
(Over voltage)
T1405 CURRENT SENSOR TRANS. LOGIC Q1305 D1320 D1321
10 11 12 10 11
PFC ON/OFF
(Over current)
(Over current)
PWM2 PWM1
12
T1302
DRIVE TRANS.
8 7
P2
8 7
19 6 7
CN1401
20
20 19 6 7
CN1401
THERMAL FUSE
8
CN1520-2 CN1520-1
(117 C/ 243 F)
AC SW ON (H)
POWER P.C.B.
26
MAIN P.C.B.
Problem
Following voltage lines on the Main P.C.B. is over voltage or over current. DT+9V line DT+5V line SW+3.3V line SW+2.5V line Cooling Fan (Fan 1, Fan 2 and/or Fan 3) malfunction. Replace the TV Unit (Main P.C.B).
Possible Solution
2)
Replace the LCD Drive P.C.B. or Power P.C.B. Replace the Projection Unit (LCD Drive P.C.B.). Replace the Projection Unit (LCD Drive P.C.B.). Replace the Fan3. If still NG, replace the Projection Unit (LCD Drive P.C.B.).
Only Fan 1 stops. Are Fan 1, Fan 2 and Fan 3 operating for a moment just after the power is turned on? Only Fan 2 stops. Only Fan 3 stops.
3)
1. Replace the TV Unit (Main P.C.B.) 2. If still NG, replace the Digital Tuner P.C.B. 3. If still NG, replace the Power P.C.B. Replace the TV Unit (Main P.C.B.).
4)
Communication error I2C SERIAL DATA for between IC6001 (Pin 85) and IC5001 (Pin B22) on the Main P.C.B.
5)
The temperature sensor (R2821) on the Thermistor 2 1. Remove CN2301 connector on the LCD Drive P.C.B. and check if the resistance between pin1 P.C.B. on the Lamp Top Panel is short or open. and pin2 of P2821 on the Thermistor 2 P.C.B. is 5 k 1M . 2. If still NG, replace the Temperature Sensor (R2821) on the Thermistor 2 P.C.B. 3. If still NG, replace the Projection Unit (LCD Drive P.C.B.). 4. If still NG, replace the TV Unit (Main P.C.B). It indicates when the temperature detected by the Temperature Sensor (R2821) on Thermistor 2 P.C.B. exceeds 105 C (221 F). 1. The surrounding temperature of the place of use may be too high. 2. The vents on the rear may be blocked. 1. Relocate the unit to a proper location. Do not place in direct sunlight and other sources of direct heat. Do not place the unit in humid or dusty location, or areas exposed to smoke or steam. (surrounding temperature should be between 0 C (32 F) and 35 C (95 F) and humidity should be between 20 % and 80 % (with no condensation).) The vents are not blocked. It is recommended that a gap of at least 10 cm is left all around the unit even when it is placed inside a cabinet or between shelves. 2. Check if the fans are operating properly. 1. Clean the Air Filters on the Projection Unit. 2. If still NG, replace the Projection Unit. 3. If still NG, replace the TV Unit (Main P.C.B.). 1. Wait until the Lamp is cooled off and try to turn the power back on. If same error LED indication continues, remove the Lamp and visually inspect it. If it is cracked, it must be replaced. If the Lamp is OK, replace the Power P.C.B. Replace the Projection Unit. Replace the Projection Unit.
6)
7)
8)
9) 10)
When the Iris Mechanism fails to reach the objective angle of +/- 2 in two consective seconds. When power is turned on, the Iris Mechanism performs calibration to incorporate variations detected by the Hall Sensor. A maximum current (+) and (-) is supplied to the Motor and the Mechanism moves to the full-open/ full-close position. An error occurs when this angle is measured by the Hall Sensor and full-open/ full-close is not reached, or when the angle difference is outside the controllable range. Mis-installed Lamp Cover (the Lamp cover is open).
11)
1. Install the Lamp Cover Unit properly. 2. If still NG, check and replace the Cover Switch P.C.B. 3. If still NG, replace the TV Unit (Main P.C.B.). 1. Replace the Projection Unit (LCD Drive P.C.B.). 2. If still NG, replace the TV Unit (Main P.C.B.).
12)
1. +17V line on the LCD Drive P.C.B. error. 2. +9V line on the LCD Drive P.C.B. error. 3. +5V line on the LCD Drive P.C.B. error.
27
Note: 1. Before doing this troubleshooting, confirm that all connector cables in the unit are connected to the connectors correctly. 2. When doing troubleshooting over again, be sure to turn the power off and unplug the AC Cord. 3. If the same error indication occurs repeatedly, after several attempts, proceed to the next step.
Is there a snap sound of the Relay turning ON? (Relay: RL1902/RL1903 on the Power P.C.B.) YES Does the Power LED (D6801) on the Power Switch P.C.B. flash green? YES
NO
NO
Refer to "How to solve problems indicated by the Error Indication of LED." Perform troubleshooting.
Replace the Power P.C.B. If still NG, replace the TV Unit (Main P.C.B.).
28
In the case that one or some inputs are NG, it can be judged that the Optical Block Unit is OK.
Replace the Digital Tuner P.C.B., or TV Unit (Main P.C.B.) or Projection Unit (LCD Drive P.C.B.)
29
(Only HDMI input is NG.) OK Replace the TV Unit (Base P.C.B. or Power P.C.B.).
Does the "BALANCE" screen becomes center position? NO Set to the center position. Still NG Swap the Speaker Connectors to confirm the Speaker failure. NO Replace the TV Unit (Base P.C.B.). YES Replace the L-CH Speaker.
Does the "BALANCE" screen becomes center position? NO Set to the center position. Still NG Swap the Speaker Connectors to confirm the Speaker failure. NO Replace the TV Unit (Base P.C.B.). YES Replace the R-CH Speaker.
30
HDMI-IN(1, 2) DIGITAL TUNER P.C.B. TUNER IC8211, IC8240, ETC DT12 CN6003
DTV SIGNAL PROCESS /SD CARD SIGNAL PROCESS CARD P.C.B. P9005 P9003 SD CARD DT10
MAIN MICROCONTROLLER
Main menu
1) Input the signal and display it. [Input picture is not displayed normally.] 2) Press MENU key to display the Main menu.
Main menu
4) If the Picture adjust menu is displayed normally, the circuit shown in gray is judged OK. If the Picture adjust menu is not displayed normally, something is wrong with the circuit shown in gray. (Most possibly: Projection Unit)
31
DISASSEMBLY FLOWCHART
This flow chart indicates the disassembly steps of the cabinet parts and the P.C.Boards in order to gain access to item (s) to be serviced. When reassembling, perform the step (s) in the reverse order. Bend, route and dress the wires as they were originally.
FRONT COVER UNIT (DISPLAY) SCREEN UNIT MIRROR BACK COVER REAR COVER BASE BODY UNIT POWER P.C.B. PROJECTION UNIT POWER SWITCH P.C.B. DIGITAL TUNER P.C.B. TV UNIT FRONT JACK /OPERATION P.C.B. SD CARD P.C.B. MAIN P.C.B. BASE P.C.B.
Note : a. Place a cloth or some other soft material under the P.C. Boards or Unit to prevent damage. b. When reinstalling, ensure that the connectors are connected firmly and electrical components have not been damaged. c. Do not supply power to the unit during disassembly and reassembly.
32
REMOVAL OF THE TV UNIT AND THE DIGITAL TUNER P.C.B. FROM THE CABINET
1. Remove the Rear Cover Unit by removing the 13 Screws (401) then pinching the 3 latch tabs.
latch tabs
401
33
2. Remove the Connecting Plate R by removing the 2 Screws (401, 402). 3. 1) Remove the 2 Screws (402) on the Connecting Plate F, and remove the Screw (401) on the left side of the TV Unit. 2) Disconnect Connectors CN4501, CN6000, CN6001, CN6002, CN6008 and the 2 Speaker Connectors and release from the clampers. 3) To access the GND Wire of the LVDS Cable, slide the TV Unit with the Digital Tuner P.C.B. along the Guide Tabs. 4) Remove the Screw (402) on GND Wire of LVDS Cable, and disconnect the LVDS Cable from Connector CN5700. Note: refer to next page. 5) Remove the TV Unit with the Digital Tuner P.C.B.
Connecting Plate F
Speaker Connectors
402
402
401
Slide
Connecting Plate R
CN6000 CN6001 CN5700 (From Power (From LCD (From Power Drive P.C.B.) Switch P.C.B.) P.C.B.)
402
401
Clamper
Fig. D1-2
34
Note: Grasping the center of both sides of the sheet or cable with your fingers, slowly and steadily pull the LVDS Cable straight out from the connector. Do not joggle the LVDS cable while disconnecting. Reconnecting is done in the same manner. LVDS Cable CN5700 or CN2502 Straight out
Sheets (both sides) For early models: LVDS Cables without sheets are done in the same manner.
4. 1) Disconnect Connector DT10. 2) Remove the Digital Tuner P.C.B. by removing the 6 Screws (402, 480). (BtoB Connector DT12 is disconnected.) Note: If the Digital Tuner P.C.B. is difficult to remove, remove the Rear Jack Holder by removing the 6 (or 7: PT-52/56LCX16, PT-52/ 61LCX66-K, PT-56LCX15-K) Screws (402, 452) and releasing the Locking Tab.
452 *
402 * 402 *
402
Fig. D1-3
35
Groove
<Bottom View of Projection Unit>
401
Connecting Plate F
Projection Unit
401 401 401
Slide
401
401
402
401
Fig. D2-1
36
3. 1) Remove the Top Duct 3 Unit by removing the 4 Screws (421). CAUTION: When removing the Screws (421) on the Top Duct 3 Unit, plastic dust may be produced. Therefore, confirm that there is no dust on the Top Duct 3 Unit. If there is dust, clean the Top Duct 3 Unit with a brush, etc. Otherwise, dust may adhere to the inside of the screen. 2) Remove the Lamp Unit by turning the Knob.
Knob
421
Lamp Unit
LVDS Cable
21 Projection Unit
Fig. D2-2
Replacement Note of Projection Unit: 1. After replacing the Projection Unit, be sure to perform "ADJUSTMENT of Projection Unit." Refer to "WHEN INSTALLING THE PROJECTION UNIT OR THE BASE BODY UNIT INTO THE UNIT AT THE USERS LOCATION:." 2. These parts will be necessary when replacing. Set aside, keep, and re-use. - Top Duct 3 Unit - Lamp Unit
37
454
Display
454
38
421
Power PCB Mount Metal <With Power P.C.B/Power PCB Mount Metal opened>
402
Power P.C.B.
Lamp Connector
451
451
Fig. D4-1 Reassembly Note for Lamp: After installing the Lamp Unit, confirm that the Lamp Unit will not come out by pulling on the Knob.
39
2) Remove the Power P.C.B. by removing the 5 Screws (479) and release from the spacer.
479 479
Power P.C.B.
CAUTION: High voltage exists on the Power P.C.B. While removing Power P.C.B., do not touch any parts on the board. Hold the edge of the board when removing it.
40
REMOVAL OF THE FRONT JACK/OPERATION P.C.B., THE SD CARD P.C.B., THE MAIN P.C.B., THE BASE P.C.B. FROM THE TV UNIT
1. Remove the TV Unit. Refer to Steps 1 ~ 4 in "REMOVAL OF THE TV UNIT AND THE DIGITAL TUNER P.C.B. FROM THE CABINET." 2. Remove the Rear Jack Holder by removing the screws and releasing Locking tab ( mark). mark) and the connector. 3. Remove the Main P.C.B. and the Main PCB Mount Metal together by removing the screws ( mark). Then remove the Main P.C.B. by removing the screws ( 4. Remove the Base P.C.B. by removing the screws ( mark).
25 80
95 95 95 80
402 402 402 82 402 E10 402 479 479 479 402 479 95
402
Main 74 P.C.B.
81
Base P.C.B.
479
E20
402
85
479 479
752
Connector
452
E60
SD Card P.C.B.
479 359 75 81
452
E50
Locking tab
229
76
84 84
72 84 84 84
84
41
Screen Unit
401
<Front View>
Fig. D5-1 Replacement Note for 56 inch Screen Unit: Because there are two types of 56 inch Screen Unit, a label (T or K) is indicated on the Screen Unit. When servicing a 56 inch Screen Unit, remove the Front Cover Unit and confirm the label on the unit. Then, order the correct parts according to the above chart. (PT-56LCX66) Screen Unit (LSYK1871) is compatible with the Screen Unit (LSYK1888) as a unit. (PT-56LCX16/PT-56LCX16-K) Screen Unit (LSYK1872) is compatible with the Screen Unit (LSYK1889) as a unit.
42
3. Remove the 2 Screen Angle H Units and the 2 Screen Angle V Units by removing the 14 Screws (465), and remove the Fresnel Lens and the Lenticular Screen.
465
<Front View>
Front
Serial No. Label of Lenticular Screen
Fig. D5-2 Replacement Note for all Screen Units: When replacing the Fresnel Lens and the Lenticular Screen, it is imperative that dust, etc., does not adhere between the Fresnel Lens and the Lenticular Screen. Due to this risk, it is strongly recommended to replace the Screen Unit as a unit. Replacement Note for 56 inch Screen Unit: Because there are two types of 56 inch Screen Units and individual parts contained in the Screen Unit are not compatible, a label (T or K) is indicated on the Screen Unit. When servicing individual parts of a 56 inch Screen Unit, remove the Front Cover Unit and confirm the label on the Screen Unit. Then, order the correct parts according to the above chart.
43
401
401 401
Mirror
401
44
(For 56/61 inch models) 1) Remove the 3 Mirror Holder H Units and the 2 Mirror Holder V Units by removing the 10 Screws (401). 2) Remove the Mirror from the top by releasing the Back Cover slots. Note: The Mirror is fragile. Handle with extreme care.
401 401
Mirror
Fig. D6-2
Reassembly Notes for Mirror: Install the Mirror using the following procedures: 1) Hold the edge of the Mirror, and insert the Mirror from the top into the Back Cover slots carefully. When handling the Mirror, do not touch the Mirror surface. 2) Install the 3 Mirror Holder H Units and the 2 Mirror Holder V Units on the Mirror and tighten the 10 Screws (401).
45
465 465
CN6801
Fig. D7
46
<Work Mode>
Fig. M1-2 4. Press the VCR key to go to VCR mode, then the RECALL key on the remote for more than 1 second. "FACTORY ADJUST" will appear on the screen.
M: V S F O P D 1 I O A T A T F . D U N H R A 0 E N CTORY ADJUST 20 I:10 O ADJ D 1/1
DEFAULT F:11 00
Screw
Fig. M1-3 5. Press the TV key to return to TV mode, then press the CH UP/DOWN key on the remote to select "OTHER" on menu and press the OK key. "OTHER" menu will appear.
*** O O F L C G P P I C E C Other YMAX 1/1 0000 F6 02 60 71FD NK ON
Projection Unit (With Front Cover Unit and Optical Cover removed) <Front View> Fig. M1-1 Note: When the rear cover is disassembled, the screen can be moved back and forth, which could affect the video display vertical position. This could also cause the vertical adjust to be at or near its limit. Only try the picture position adjustment with the rear cover assembled! 2. Turn the power on. 3. Press and hold the VOLUME DOWN button on the unit and the RECALL key on the remote for more than 5 seconds in power on condition. "WORK MODE" will appear on the screen.
Fig. M1-4 6. Press the VOLUME UP/DOWN key on the remote. (Focus screen will appear.)
O P T O P T
H P O S I V P O S I
F 6 0 2
<Focus Screen>
To release this mode: 1. After completing the ADJUSTMENT, press the CH UP/ DOWN key on the remote to return to the OTHER menu. 2. Press RECALL key twice to return to Work Mode, and press and hold the VOLUME DOWN button on the unit and the RECALL key on the remote for more than 5 seconds. Or, turn off the power. 3. Install the Optical Cover with the Screw and the Front Cover Unit.
47
a. Focus Adjustment
1) Confirm that each of the pixels in the nine portions are clearly visible.
O P T O P T
H P O S I V P O S I
F 6 0 2
Screw
Screw
Screw
Twist
Twist
Screw
<Focus Screen>
2) If not, loosen the Knob on the Projection Lens until the Knob can be moved.
Tighten Knob
<Front View>
Fig. M1-5 2) Adjust the Projection Lens by twisting so that the long line "g" and the long line "h" are within 4 dots. (The long line "g" and the long line "h" will be almost aligned horizontally.)
Loosen
O P T O P T
H P O S I V P O S I
F 6 0 2
Up
"G" long line "g" <Focus Screen> long line "h" "H"
Down
"G" within 4 dots "H"
3) Adjust the Knob by moving up or down so that each of the pixels in the nine portions is clearly visible to obtain the best focus. 4) Tighten the Knob.
Note: If the Projection Lens is twisted left, the Focus Screen twists left. If the Projection Lens is twisted right, the Focus Screen twists right. 3) Tighten the 4 Screws while fixing the Projection Lens.
48
"A"
"F" "J"
"C"
"D"
"L"
"C"
"D" width "c" = width "d" width "c" "A" width "a" width "a" = width "b" width "b" "B" width "d"
5) Confirm that all "A", "B", "C", "D", "E", "F", "G", "H", "I", "J", "K", "L" are each almost symmetrical. 6) If not, adjust the "OPT HPOSI" and "OPT VPOSI" (repeat steps 1-6) until the picture is in the correct position. 7) Press the CH UP/DOWN key on the remote to return to the OTHER menu.
49
10 Maintenance
10.1. Cleaning Methods
THE SCREEN UNIT AND THE MIRROR - THE SCREEN UNIT (Lenticular Screen, Fresnel Lens) It is strongly recommended that the Lenticular Screen surface (outside) and the Fresnel Lens surface (inside) should be wiped gently with a clean, soft, dry cloth to remove the dirt. Note: 1. If the dirt cannot be removed by wiping with a clean, soft, dry cloth, use a clean, soft, dry cloth moistened with diluted neutral pH liquid cleanser or a lens cleaner (usually containing a small amount of ethyl alcohol) and wipe lightly. Take care not to leave any streaks. Do not use cleaning materials containing methyl alcohol, acetone, or dichloromethane. 2. Use an air blower to clean the inner surface of the Lenticular Screen and the outer surface of the Fresnel Lens (the surfaces that one another). These surfaces must not be wiped with a cloth. - THE MIRROR Remove any dirt with an air blower or wipe with a clean, soft, dry cloth. If wiped too forcefully, the surface of the Mirror can be damaged. If wiping with a clean, dry cloth does not remove the dirt, the Mirror must be replaced.
Mirror
THE FILTER ON THE PROJECTION UNIT CAUTION: Operating with torn or damaged Air Filter may cause damage to the Projection unit. Remove the Projection Unit from rear. Then, clean the filters on the Projection Unit. Gently remove any accumulated dust from filter with a vacuum cleaner; use extreme care so as not to damage or tear the filters.
<Bottom View>
Screen Unit
Air Filter
Fig. 6-3 THE PROJECTION LENS Use lens cleaning paper and cleaner available at your local camera shop, etc. Dampen the cleaning paper with cleaner and gently wipe the surface of the lens from the center outward to remove dust. Lens
Fig. 6-1 THE LAMP Gently wipe the surface of the glass of the Lamp with cleaning paper or soft cloth.
Surface of glass
Fig. 6-4
Fig. 6-2
50
11 Block Diagrams
OVERALL BLOCK DIAGRAM
BASE P.C.B.
COMPONENT AUDIO IN 1 (L/R) COMPONENT AUDIO IN 2 (L/R) AUDIO IN 1 (L/R) AUDIO IN 2(L/R) COMPONENT AUDIO IN 1 (L/R) COMPONENT AUDIO IN 2 (L/R) AUDIO IN 1 (L/R) AUDIO IN 2 (L/R) I2C SERIAL DATA/CLOCK AUDIO IN 3 (L/R) HDMI AUDIO IN 1 (L/R) HDMI AUDIO IN 2 (L/R) HDMI AUDIO IN 1 (L/R) HDMI AUDIO IN 2 (L/R) PC AUDIO IN (L/R)
IC4002
IC4501
IC4504
CN4502
SPEAKER-R
AUDIO AMP
SPEAKER-L
MAIN P.C.B.
IC5000 IC5001
LVDS RECEIVER
COLOR CORRECTION
SAMPLING HOLD
D/A
R DATA (12bit)
IC5700 IC3101
INPUT MATRIX I/P CONVERTER PICTURE CONTROL MULTI WINDOW PICTURE IN PICTURE SPLIT SCREEN SEARCH SCALER(720p CONVERTER) OSD MIX
LCD(R)
IC2007 LEVEL SHIFTER
CN5700 CN2502
LVDS TRANSMITTER
R DATA (8bit) G DATA (8bit) B DATA (8bit) TTL PARALLEL TO LVDS SERIAL CONVERTER
COMPONENT1 Y/PB/PR CN3103 COMPONENT2 Y/PB/PR MAIN Y/V, PB/C, PR CN3000 3D Y/C SEPARATION NTSC DECODER
A/D
COLOR CORRECTION
G DATA (20bit)
SAMPLING HOLD
D/A
G DATA (12bit)
LCD(G)
IC2008
VIDEO IN 1 VIDEO IN 2 VIDEO IN 1 VIDEO IN 2 VIDEO IN 3 TUNER VIDEO
VIDEO SW
CN2003
DTV Y DATA (8bit) DTV UV DATA (8bit) B DATA (8bit)
COLOR CORRECTION
B DATA (20bit)
SAMPLING HOLD
D/A
B DATA (12bit)
IC5002
S-VIDEO IN 1 S-VIDEO IN 2 S-VIDEO IN 1 HDMI Y DATA (10bit) S-VIDEO IN 2 HDMI UV DATA (10bit) S-VIDEO IN 3 DATA BUS (32bit)
64M SDRAM
<FOR IP CONVERTER, MULTI WINDOW, 3D Y/C SEPARATION, ETC>
LCD(B)
IC2009 LEVEL SHIFTER
TIMING GENERATOR
SERIAL DATA/CLOCK
IC2702
CN2701
(FAN 1)
TUNER VIDEO(Y/C)
DRIVE
FAN1 SPEED CONTROL FAN2 SPEED CONTROL FAN3 SPEED CONTROL
GC4PRO
(FAN 2)
DRIVE
IC2704 CN2703
IC6000
(FAN 3)
DRIVE
IC8202
SETTING DATA OF EACH IC's FOR MAIN P.C.B. USER ADJUSTMENT DATA ADJUSTMENT DATA LAMP TIME DATA DT12 TUNER VIDEO (ANALOG) CN6003
IC2705
FILTER ERROR DETECTION THERMO TEMP DATA 1
OP AMP
IRIS P.C.B.
CN2705 CN9502 IC9502
IRIS MICROCONTROLLER
SW
IC8211,8240,ETC
TUNER VIDEO (Y/C)
CN9500
CN9700
ANT-IN
IC6001
I2C SERIAL DATA/CLOCK
IC2302
AUDIO (L/R)
EEPROM
ADJUSTMENT DATA/SETTING DATA OF EACH IC's FOR LCD DRIVE P.C.B.
LAMP COVER OPEN(H)
CN9701
OSD-R,B,G DATA I2C SERIAL DATA/CLOCK I2C SERIAL DATA/CLOCK SERIAL DATA (UART)
CARD P.C.B.
P9005 P9003 DT10
I2C SERIAL DATA/CLOCK I2C SERIAL DATA/CLOCK SERIAL DATA (UART) DTV Y DATA (8bit)
M
IRIS MOTOR
IC6003
THERMISTOR 2 P.C.B.
DATA BUS (16bit)
SD CARD
FLASH MEMORY
CN2301
P2821
IC8232
SW
MAIN MICROCONTROLLER
POWER P.C.B.
CN1401
BASE P.C.B.
CN3101 CN3103 CN3000
PC AUDIO IN(L/R)
REMOTE SENSOR
(WITH 2 HDMI INPUT) IC5803 IC5802
CN6701
BALLAST CIRCUIT
LAMP
EEPROM
HDMI INFORMATION DATA HDMI IN1 (AV IN) HDMI IN2 (AV IN)
EEPROM
HDMI INFORMATION DATA I2C SERIAL DATA/CLOCK TMDS DATA/CLOCK I2C SERIAL DATA/CLOCK TMDS DATA/CLOCK
CN6000
CN1514
CN6801
CN6001
AC IN
HDMI INTERFACE
CN1520
IC5800
D/A
(WITH 2 HDMI INPUT)
POWER SW
P2
TP1301
T1801
R1005 RUSH CURRENT PROTECTOR RL1902 SUB RELAY RL1903 MAIN RELAY
TP1501 CN1520-1 CN1520-2 TEMP FUSE 117 C(243 F) (ON THE LAMP HOUSE UNIT)
IC1906
IC1937 REG.
CN1516-2
DC-AC INVERTER
28 28
CN1401
POWER CONTROL 1 ON (H) PFC OVER VOLTAGE DETECT (L) SUB RELAY ON (L) MAIN RELAY ON (L) AC STOP (H) PFC ON (H) PWM CONTROL FOR LAMP POWER
41
41
GND GND GND -12V +12V GND WATTAGE +7.5V +7.5V WATTAGE WATTAGE AC STOP (L) LAMP ON DETECT (H) IGNITER ON (H) AC SW ON (H) LAMP ON (H) LAMP STATUS (OFF(L))
38 12 11 10 15
38 12 11 10 15
L1501
L1502
T1501 R1951
TP1544 TP1542
3 4 3 4
LAMP
R1703 TP1803 TP1802 (Do not turn VR's!!) Q1510
1 2
23 24 1 21 17
23 24 1 21 17
8 16 13
8 16 13
Q1602
CN1522-1 CN1522-3
TO/FROM LAMP ON (H) SYSTEM CONTROL LAMP STATUS BLOCK DIAGRAM (CN6002)
POWER SW P.C.B.
IC1105
5
+3.3V 4 REG.
TP1102 TP1117
+5V 4 REG. (DRV +17V) (FAN +9V) CN6008-1 (SW +5V) CN6008-2 (SW +3.3V) CN6008-3 CN6008-4 CN2704-1 CN2704-2 CN2704-3 CN2704-4
+15.5V REG.
1 5
TP2730 TP2731
4
TP2729 SW +15.5V
IC1102
1
TP1110 TP1100
+5V 2 REG.
FAN 1
REG.
1 5
Q1102, Q1105 SW
TP1116
IC1103
1
TP1111 TP1104 SW +5V SW +2.5V SW +3.3V SW +9V FAN OH (H) <FROM IC2301 (42)> IC2703 (FAN2 DRIVE)
2
+2.5V 2 REG.
TP2743
4
FAN2
REG.
1 5
TP1112 TP1105
SWITCHING
TP2744
4
FAN3
REG.
1 5
19
FAN3 SPEED CONTROL <FROM IC2301 (52)> +3.3V Q1108, OVER Q1109, CURRENT DETECT ETC Q1106, Q1107 SW D1108-D1111, OVER D1123-D1126 VOLTAGE DETECT
CN2705-1
Q1100
FAN1 LOCK (H) <TO IC2301 (29)> FAN2 LOCK (H) <TO IC2301 (30)> FAN3 LOCK (H) <TO IC2301 (31)>
ERROR VOLTAGE DETECT VOLTAGE LINE ERROR VOLTAGE +9V DT MORE THAN +11V +5V DT MORE THAN +8V +3.3V MORE THAN +5V MORE THAN +5V +2.5V
IRIS P.C.B.
CN9502-1 IC9504
5
SOS2 Q6008 Q6010 Q6007 LOW +B SW Q6016 AC ATOP (L) AC SW ON (H) TO/FROM SYSTEM CONTROL BLOCK DIAGRAM
BASE P.C.B.
(SW +2.5V) (STBY +5V) CN3000-(35-37) (SW +9V) CN3000-43 (SW +3.3V) CN3000-44 CN3000-40,41
CN3101-1
CN6701-1
STBY+5V
MAIN P.C.B.
IC5000 (VIDEO SIGNAL PROCESS)
TP3110
7-10,13,14, 22-33,41,42, 91-94
23
25
B B B
Q5008
V-SYNC B B B
76 74 72 58
99 4 36 35
A/D
27
MAIN PR
INPUT MATRIX
IC5006
63 1
29
+3.3V REG.
+5V
31
PC IN
54 56
+1.8V REG.
+2.5V
IC5008 (INVERTER)
3 1 5 7 86 85
VCC
12,39,90
+1.8V REG.
+2.5V
+3.3V
CLOCK(27MHz)
8 6 5 7
38
VCC I2C SERIAL CLOCK I2C SERIAL DATA WRITE PROTECT VIDEO INPUT SELECT
+5V
S-VIDEO IN1
VIDEO IN1 Y C
S-VIDEO IN2
+5V
VIDEO IN2
79 5 11 73
JK3901 Y C
HDMI-IN2
CN5800 +5V TMDS DATA0(+) TMDS DATA0(-) TMDS DATA1(+) TMDS DATA1(-) TMDS DATA2(+) TMDS DATA2(-) TMDS CLOCK(+) TMDS CLOCK(-) I2C SERIAL CLOCK I2C SERIAL DATA
5,16,26,ETC
TMDS DECODER
VCC IC5805
22,23,35,ETC
VCC Y
123-126,129-132,141,142
I2C SERIAL CLOCK I2C SERIAL DATA XOR MASK MODE CONTROL
VCC
+9V
HDMI-IN1
CN5801 +5V TMDS DATA0(+) TMDS DATA0(-) TMDS DATA1(+) TMDS DATA1(-) TMDS DATA2(+) TMDS DATA2(-) TMDS CLOCK(+) TMDS CLOCK(-) I2C SERIAL CLOCK I2C SERIAL DATA
YUV CONVERTER COLOR RANGE SCALING COLOR SPACE CONVERSION UP/DOWN CONVERSION
UV
110-113,116-119,133,136
TMDS DECODER
3 2 121
MAIN CLOCK GENERATOR TP3105 TP3104 TP3101 CN3103-13 CN3103-15 CN3103-17 CN3000-13 CN3000-15 CN3000-17 Q5827
4.4 dB
88 1
VCC
POWER DOWN(L)
8
VCC
14
+5V
+5V
VCC VCC
PLL PLL
A24
4 5
VCO
AA1
IC5012 +3.3V
12 13
PLL PLL
SPECTRUM SPLITTER
2 5
E1
CLOCK(74,25MHz)
+3.3V
TP5008 HDMI SIGNAL PATH HDMI Y DATA (10BIT) HDMI UV DATA (10BIT)
V1,V2,W1-W4, Y1-Y4 R1,R2,T1,T2, U1-U4,V3,V4 B23 AA2 R3 D7
IP CONVERTER PICTURE CONTROL MULTI WINDOW PICTURE IN PICTURE SPLIT SCREEN SEARCH SCALER(720p CONVERTER) OSD MIX
H-SYNC V-SYNC
D25 D26
52 51
47 48 45 46 41 42 37 38 39 40
CN5700-14 CN5700-15 CN5700-11 CN5700-12 CN5700-8 CN5700-9 CN5700-2 CN5700-3 CN5700-5 CN5700-6
LVDS DATA A(+) LVDS DATA A(-) LVDS DATA B(+) LVDS DATA B(-) LVDS DATA C(+) LVDS DATA C(-) LVDS DATA D(+) LVDS DATA D(-) LVDS CLOCK(+) LVDS CLOCK(-)
CLOCK(75.26MHz)
E26
31
PLL
V-SYNC FOR HDMI SIGNAL H-SYNC HDMI CLOCK HDMI WRITE PROTECT
9,26,34,44
VCC IC5701
4
+3.3V REG.
+5V
DIGITAL TUNER/SD CARD/OSD SIGNAL PATH DTV Y DATA (8BIT) DTV UV DATA (8BIT)
A15-A17,B15, B16,C14-C16 A18,A19,B17-B19, C17-C19 A20 B20 C20 A13 B14
C9 A8
OSD-CLOCK OSD H-SYNC OSD H-SYNC OSD V-SYNC OSD-YM OSD-YS OSD-CLOCK OSD-R DATA (0-4) OSD-G DATA (0-5) OSD-B DATA (0-4)
A9 B9 A14
V-SYNC H-SYNC FOR DTV/SD CARD/OSD SIGNAL CLOCK OSD V-SYNC OSD H-SYNC
A5,A6,B5,B6,C5,C6 A7,B7,B8,C7,C8
D13,D14,ETC
VDD
AC8,AC9,ETC
VCC
B12,C11
AVD AVD
<FOR IP COVERTER, MULTI WINDOW, 3D Y/C SEPARATION, ETC> 64M MEMORY IC5003
D7,D8,E4,ETC
DATA BUS(32BIT)
+2.5V
+1.2V REG.
R5090
VDDI
+2.6V REG.
+3.3V
+1.2V REG.
VCC
GC4PRO
VIDEO SIGNAL
+15.5V CN2001-1 CN2001-2 CN2001-3 CN2001-(4-15) CN2001-16 CN2001-17 CN2001-18 CN2001-19 CN2001-20 CN2001-21 CN2001-22 CN2001-23 CN2001-24 CN2001-25 CN2001-26 CN2001-27 CN2001-28 CN2001-29 CN2001-30 CN2001-31 CN2001-32 CN2001-33 CN2001-34 CN2001-35 CN2001-36
LCD(R)
IC2003,IC2004 (SAMPLING HOLD) LVDS DATA A(+) LVDS DATA A(-) LVDS DATA B(+) LVDS DATA B(-) LVDS DATA C(+) LVDS DATA C(-) LVDS DATA D(+) LVDS DATA D(-) LVDS CLOCK(+) LVDS CLOCK(-) CN2502-14 CN2502-15 CN2502-11 CN2502-12 CN2502-8 CN2502-9 CN2502-2 CN2502-3 CN2502-5 CN2502-6
10 9 12 11 16 15 20 19 18 17 30,32-35, 37-39
R DATA (8BIT)
A8,A9,B8-B10, C8-C10
J1-J3,K1-K3,L1-L3,M1-M3, N1-N3,P1-P3,R2,R3
R DATA (20BIT)
70-79 3 4 5 6 7
D/A COVERTER
R1 T3 T1 V5
VCC
18,28,ETC
GAMMA CORRECTION WHITE BALANCE CONTROL TIMING GENERATOR FOR PANEL DRIVE V-REF (+7V) V-REF (+9.3V)
80
64
D/A COVERTER
ON/OFF SW
16
PLL
1-3,5,51, 53-55
B DATA (8BIT)
A15,A16,B15-B17, C15-C17
65
RESET(L) PLL
H-SYNC V-SYNC
29 27 26
A1 A2 E1
H-SYNC V-SYNC CLOCK(76 MHz) NRG ENBY2(B) ENBY1(B) CLYOUT(B) DYOUT(B) DXOUT(G) CLXOUT(G) ENBX1(G)
C20 J19 J20 H18 H19 Y16 W16 Y20
10 40 41 42 43 44 5 6 8
LEVEL SHIFTER
13,22,34
+15.5V +3.3V
VDD
12,37,39
LCD(G)
TP2002 CN2002-1 CN2002-2 CN2002-3 CN2002-(4-15) CN2002-16 CN2002-17 CN2002-18 CN2002-19 CN2002-20 CN2002-21 CN2002-22 CN2002-23 CN2002-24 CN2002-25 CN2002-26 CN2002-27 CN2002-28 CN2002-29 CN2002-30 CN2002-31 CN2002-32 CN2002-33 CN2002-34 CN2002-35 CN2002-36
VDD
IC2502 +5V
5
+3.3V REG.
VCC
V6,V8-V12, W6-W12,Y6-Y12
G DATA (20BIT)
70-79 3 4 5 6 7
D/A COVERTER
VCC
18,28,ETC
80
64
D/A COVERTER
ON/OFF SW
16
65
RESET(L) PLL
LEVEL SHIFTER
+15.5V +3.3V
VDD
12,37,39
LCD(B)
TP2003 CN2003-1 CN2003-2 CN2003-3 CN2003-(4-15) CN2003-16 CN2003-17 CN2003-18 CN2003-19 CN2003-20 CN2003-21 CN2003-22 CN2003-23 CN2003-24 CN2003-25 CN2003-26 CN2003-27 CN2003-28 CN2003-29 CN2003-30 CN2003-31 CN2003-32 CN2003-33 CN2003-34 CN2003-35 CN2003-36
VDD
C5,C14,ETC
L18,M18-M20,N18-N20,P19,P20, R18-R20,T18-T20,U18-U20,V19,V20
B DATA (20BIT)
D/A COVERTER
+3.3V IC2501
VDD2(+3.3V)
D7,D8,ETC 1
VCC
18,28,ETC
80
+1.8V REG.
64
D/A COVERTER
ON/OFF SW
16
65
RESET(L) PLL
A6 E20
LEVEL SHIFTER
+15.5V +3.3V
VDD
12,37,39
VDD
HDMI 1(A) HDMI 2(A) TV LINE 3 LINE 1 AUDIO SW LINE 2 COMPONENT 1 (R-CH) COMPONENT 2 HDMI(D) RGB HDMI 1(A) HDMI 2(A) TV LINE 3 LINE 1 AUDIO SW LINE 2 COMPONENT 1 (L-CH) COMPONENT 2 HDMI(D) RGB
30 26 35
A/D CONVERTER
DATA
30 31 32
SERIAL I/F
AUDIO EQUALIZER
MIX
CROSS OVER
DDX PROCESSING
16 10
SPEAKER (R-CH)
JK5000 PC AUDIO IN
14 12 18 39 9 7 3 1 16 37
11 29 25 34 2
27
12.288MHz CLOCK
+3.3V
VCC
I2C CONTROL
4,8,11,15
VCC
20,29,34
+22V +3.3V
VCC VCC
5 6 20 23 24
VDD
+9V DT12-43 DT12-41 DT12-58 DT12-60 CN6003-43 CN6003-41 CN6003-58 CN6003-60 IC4503 (INVERTER) X4501 12.288MHz OSC
1 7 6
TUNER AUDIO (R) TUNER AUDIO (L) AUDIO (R) AUDIO (L)
VOLUME CONTROL
FROM IC6001 (85) I2C SERIAL DATA 0 FROM IC6001 (84) I2C SERIAL CLOCK 0
JK3504 HDMI AUDIO IN (R) HDMI AUDIO IN (L) (WITH 1 HDMI INPUT) JK3503 HDMI AUDIO IN1 (R) HDMI AUDIO IN1 (L) HDMI AUDIO IN2 (R) HDMI AUDIO IN2 (L) (WITH 2 HDMI INPUT) JK3501 AUDIO IN1 (R) AUDIO IN1 (L) AUDIO IN2 (R) AUDIO IN2 (L) JK3502 COMPONENT AUDIO IN1 (R) COMPONENT AUDIO IN1 (L) COMPONENT AUDIO IN2 (R) COMPONENT AUDIO IN2 (L) JK3501 AUDIO OUT (R) AUDIO OUT (L) Q3502 MUTE-ON Q3503 MUTE-ON Q3501 DRIVE FROM IC6001(113) LINE AUDIO MUTE (H)
MAIN P.C.B.
VCC
POWER DET I2C SERIAL CLOCK1 I2C SERIAL DATA1 I2C SERIAL CLOCK2 I2C SERIAL DATA2
VCC
116 117
I2C SERIAL CLOCK2 I2C SERIAL DATA2 I2C SERIAL CLOCK1 ATSC SERIAL DATA0 I2C SERIAL DATA1 ATSC SERIAL DATA1 DTV RESET(L) D/A SW
ATSC SERIAL DATA0 ATSC SERIAL DATA1 DTV RESET(L) D/A SW(DIGITAL(L)/ANALOG(H))
VCC VDD
I2C SERIAL CLOCK0 28 I2C SERIAL DATA0 27 RESET(L) 102 IC5000 (MAIN VIDEO SIGNAL PROCESS) I2C SERIAL CLOCK0 82 I2C SERIAL DATA0 81 RESET(L) 78 IC5001 (DIGITAL VIDEO SIGNAL PROCESS) I2C SERIAL CLOCK0 I2C SERIAL DATA0 RESET(L) RESET(L)
A23 B22 D1 D6
84 85 16
+1.8V 1 REG.
OSD H-SYNC 62 OSD-CLOCK 57 OSD-YM 53 OSD-YS 52 OSD-CLOCK 48 OSD H-SYNC 54 OSD V-SYNC 51 OSD-R DATA(0-4) 42-46 OSD-G DATA(0-5) 34-39 OSD-B DATA(0-4) 29-33
OSD H-SYNC OSD-CLOCK OSD-YM OSD-YS OSD-CLOCK OSD H-SYNC OSD V-SYNC OSD-R DATA(0-4)
11 13 12 2 11 9 3 10 8 4
IC2304 (BUFFER)
+15.5V +3.3V
IC2003,IC2004 (SAMPLING HOLD RED) SERIAL CLOCK SERIAL DATA 0 CS(L) VCC 80 +3.3V VCC 18,28,ETC +15.5V OSD-G DATA(0-5) OSD-B DATA(0-4)
9 10
+15.5V +3.3V
IC6003 (FLASH MEMORY) DATA(0-15) 29-36,38-45 ADDRESS(0-17) 1-8,17-25,48 CS(L) 26 OUTPUT ENABLE(L) 28 WRITE ENABLE(L) 11 RESET(L) 12 IC6002 +3.3V
2 127-138,141-144 3-9,146-152,155-158 112 123 122 125
2 6 5 1
ADJUSTMENT DATA/ SETTING DATA OF VCC 8 EACH IC'S FOR LCD DRIVE P.C.B.
10
IC6003 CS(L) OUTPUT ENABLE(L) WRITE ENABLE(L) RESET(L) +5V LINE DETECT 108 (NORMAL(H)/ABNORMAL(L)) +5V
+15.5V +3.3V
RESET 4
89
AC STOP (L) RESET(L) X2301 8 MHz OSC IC2303 +3.3V RESET IC2305
1 2
EEPROM CS(L) S/H-BLUE CS(L) S/H-GREEN CS(L) FAN1 SPEED CONTROL 23 S/H-RED CS(L) IC2503/IC2007/IC2008//IC2009 CS(L) SERIAL DATA 1 SERIAL CLOCK SERIAL DATA 0 FAN ON(H) 42
10
IC2702
2 5 1
FAN 1 DRIVE 4 CN2701-1 CN2701-2 CN2701-3 FAN 2 DRIVE 4 CN2702-1 CN2702-2 CN2702-3 FAN 3 DRIVE 4 CN2703-1 CN2703-2 CN2703-3
IC6005 IC6006
2
159
RESET 4
2 1 4
IC6007
1 2 4
IC2703
8 9
X1 X2
2 5 1
IC6012
2 1 4
IC2704
4 14
Q5000 IC5022
4 2
2 5 1
Q2303
35
SCAN2
+9V
29 30 31 15 16
CN2303-7 CN2303-8
TXD RXD
RS-232C
THERMISTOR 2 P.C.B.
R2821 TEMPERATURE SENSOR CN2301-2 CN2301-1 P2821-2 P2821-1
BASE P.C.B.
I2C SERIAL CLOCK3 56 I2C SERIAL DATA3 55 Q6002 Q6027 CN6701-3 CN6701-6 CN6701-7 CN3101-3 CN3101-6 CN3101-8 CN3103-63 CN3103-61 CN3103-62 CN3000-63 CN3000-61 CN3000-62
102 96 97
IC6000 (EEPROM)
6 5
59
+3.3V
VCC 8
STBY+3.3V +5V
4
KEY MATRIX
(OPERATION BUTTON)
LAMP TIME DATA SETTING DATA OF EACH IC's FOR MAIN P.C.B. USER ADJUSTMENT DATA ADJUSTMENT DATA
11,28,40,47,65,77, 82,101,124,140,153
POWER SW P.C.B.
STBY +3.3V
+17V
60
VDD
STBY +3.3V
V-REF 6 VCC 7
+3.3V
Q6802 Q6803 D6802 TEMP D6803 LAMP D6801 POWER GREEN RED D6805 IRIS LAMP MODE CN6801-3 CN6801-2 Q6805 Q6804 SW6801 POWER CN6801-6 CN6801-5 CN6801-1 CN6001-7 CN6001-6 CN6001-2 Q6011 Q6012
18 22 21
CN5700-16
CN2502-16
CN2501-1 CN2501-2
P2912-1 P2912-2
POWER LED-G ON(L) POWER LED-R ON(L) LAMP LED ON(H) TEMP LED ON(H)
LOW+B SW 95
AC SW ON(H) 26
AC SW ON(H)
LAMP ON(H) LAMP STATUS CN2705-4 CN2705-5 I2C SERIAL CLOCK I2C SERIAL DATA
Q6000 Q6001
27
IRIS P.C.B.
IRIS UNIT
TO POWER SUPPLY LAMP ON(H) CN6002-1 BLOCK DIAGRAM(1/2) LAMP STATUS CN6002-3 (CN1522)
SCREEN
PROJECTION UNIT
LCD/PRISM UNIT
DICHROIC PRISM
LCD RED
RELAY LENS 2
LCD GREEN
UV/IR FILTER
60
12 Schematic Diagrams
12.1. SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES
1. Important safety notice have special Components identified by the sign characteristics important for safety. When replacing any of these components. Use only the specified parts. 2. Do not use the part number shown on this drawing for ordering. The correct part number and part value is shown in the parts list, and may be slightly different or amended since this drawing was prepared. 3. Use only original replacement parts: To maintain original function and reliability of repaired units, use only original replacement parts which are listed with their part numbers in the parts list section of the service manual. 4. Parts different in shape or size may be used. However, only interchangeable parts will be supplied as service replacement parts. 5. Test point information : Test point with a jumper wire across a hole in P.C.B. : Test point with no test pin. 3. Parts marked "PT" are not used in any models included in this service model.
Example:
C6011 100P PT
C6011 PT
R6097 PT
4. Jumper wires are used for WA10, WA5 etc and these are not supplied as replacement parts.
IMPORTANT SAFETY NOTICE: COMPONENTS IDENTIFIED BY THE SIGN HAVE SPECIAL CHARACTERISTICS IMPORTANT FOR SAFETY. WHEN REPLACING ANY OF THESE COMPONENTS, USE ONLY THE SPECIFIED PARTS.
TV UNIT
NOTE: For placing a purchase order of the parts, be sure to use the part number listed in the parts list. NOTE: Do not use the part BOARD LAYOUT NOTES, FOR SCHEMATIC DIAGRAM AND CIRCUITnumber on this diagram. REFER TO BEGINNING OF SCHEMATIC SECTION.
NOTE: FOR SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES, NOTE: THE LAMP UNIT IS NOT SUPPLIED AS A REPLACEMENT PART. REFER TO BEGINNING OF SCHEMATIC SECTION. WHEN REPLACING, REPLACE THE LAMP UNIT WHICH IS SUPPLIED AS A OPTIONAL ACCESSORY.
DIGITAL TUNER P.C.B. DIGITAL AUDIO OUT (OPTICAL) DT12 (110 Pins)
MAIN P.C.B. CN6003 CN6004 (5 Pins) CN6004 USED FOR ADJUSTMENT AT FACTORY ONLY CN6005 (4 Pins) CN6005 USED FOR ADJUSTMENT AT FACTORY ONLY CN6000
373
POWER P.C.B.
73
CN1514
CN1001
AC CORD
CN1522 LAMP UNIT IRIS UNIT CN1520 115 F001 (239 F) THERMAL FUSE IRIS MECHANISM UNIT
(3 Pins)
COMPARISON CHART OF MODELS & MARKS MODEL PT-52LCX66 PT-56LCX66 PT-61LCX66 PT-52LCX16
(6 Pins) HALL-S P.C.B. CN9701 CN9700 (9 Pins) 272 CN9500
MARK A B C D E
HDMI IN 1 DT10
CN1516
(2 Pins)
207
PT-56LCX16
(2 Pins)
(7 Pins)
LCD / PRISM UNIT CN2502 LCD PANEL (RED) CN2001 (36 Pins) CN2704 CN2002 (36 Pins) CN2702 (3 Pins) (65 Pins) LCD PANEL (BLUE) CN2003 (36 Pins) CN3103 CN4501 CN2703 (3 Pins) FAN 3 FAN 2 CN2701 (3 Pins) LCD PANEL (GREEN) FAN CASE UNIT FAN 1
(20 Pins) CN6008 CN3000 (2 Pins) SPEAKER (R-CH) BASE P.C.B. CN4502 (4 Pins) CN4502
216
CN6801 (8 Pins)
CN6001
(8 Pins)
SPEAKER (L-CH) COVER SWITCH P.C.B. CN2303 (8 Pins) CN2303 USED FOR ADJUSTMENT OF LCD DRIVE P.C.B. CN2501 P2912 (2 Pins) P2912
FRONT JACK/OPERATION P.C.B. S-VIDEO IN 3 VIDEO IN 3 AUDIO IN 3 L-CH AUDIO IN 3 R-CH CN6701 CN3101 (7 Pins) CN3101 CN3901 CN3102 (12 Pins) CN3102
P2821
D, E
PB COMPONENT IN 1
COMPONENT IN 2
VIDEO IN 1
AUDIO IN 1 R-CH
AUDIO IN 2 R-CH
AUDIO IN 1 L-CH
AUDIO IN 2 L-CH
S-VIDEO IN 1
S-VIDEO IN 2
VIDEO OUT
VIDEO IN 2
PR
PR
PB
62
NOTE: For placing a purchase order of the parts, be sure to use the part number listed in the parts list. Do not use the part number on this diagram.
NOTE: FOR SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES, REFER TO BEGINNING OF SCHEMATIC SECTION.
VOUT
GND
VIDEO SIGNA
AUDIO SIGNAL
VCC
1 2 3 4 5 6 7 R6702 1200 R6703 1500 R6704 2700 R6705 5600 R6706 18k TP6702 TP6701 TP6703 TP6704 TP6705 TP6706 TP6707
R6701 100
47u 6.3V
C6701
CN6701
L6701 0
PT
CN4591
SW6701 PT EPG
SW6707 EVQ11G05R CH UP
1 2 3
TP6708
4 5
R6707 1200
6 7
SW6705 EVQ11G05R OK
7 6 3 2 4
CN3901
TO BASE P.C.B. CN3102
1 L3_CPS_NOSIG_L LINE3_Y GND LINE3_C GND LINE3_V GND LINE3_L_AUDIO GND 2 3 4 5 6 7 8 9 10 L3903 0 L3904 0 L3905 0 L3902 0 R3904 100 L3901 0 C-G C Y C Y
PT
Y-G G G D3901 B0BD6R200004 D3902 B0BD6R200004 V-SW V V-G L L-G R R-G JK3901 K1U412A00008 R L V
LINE3_R_AUDIO 11
C3901 PT
R3901 75
R3902 75
R3903 75
GND 12
PT PT
D3903 B0BD6R200004 D3904 B0BD6R200004 D3905 B0BD6R200004 C-G C Y Y-G G G V-SW V V-G L L-G R-SW R R-G JK3902 K1U414A00003 R L V C Y
63
NOTE: For placing a purchase order of the parts, be sure to use the part number listed in the parts list. Do not use the part number on this diagram.
NOTE: FOR SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES, REFER TO BEGINNING OF SCHEMATIC SECTION.
R2821 D4CE31330001
R6811 470
R6812 470
D6803 B3AAA0000538
LAMP
D6802 B3AAA0000538
TEMP
2SB1218A0L ( LED DRIVE ) 2SB1218A0L ( LED DRIVE )
Q6803
Q6802
R6802
R6806
10k
10k
D6805 B3AEA0000066
R6810 10k
R6803 180
R6801
R6804 100
R6805
10k
1 2 3 4 5 6 7 8
KEY_IN_2 P_LED_R P_LED_G STBY_3.3V TEMP_LED LAMP_LED IRIS_LED GND SW6801 EVQ11G05R
POWER
D6801 B3AGA0000072
10k
CN6801
R6808 10k
R6809 10k
2SD1819A0LXXS0000
Q6805
Q6804
R6816 10k
R6807 10k
R6817 10k
Q6801
R6815 330
R G
64
NOTE: FOR SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES, REFER TO BEGINNING OF SCHEMATIC SECTION.
65
66
(COMPONENT SIDE)
R3904
CN3901 CN4591 1 1 7 7 CN6701 1
L3903
12
SW2911
R3901
R3903 L3901
R3902
L3904
L3905
D3903
D3905
D3904
C3901
R6701
D3902 C6701 HEAD PHONE VIDEO IN 3 JK3901 JK3902 AUDIO IN 3 L-CH AUDIO IN 3 R-CH R6707 SW6701 EPG SW6703 MENU SW6705 OK SW6708 TV/VIDEO R6702 SW6702 VOL-DOWN R6703 SW6704 VOL-UP R6704 R6705 SW6706 CH-DOWN R6706 L6701 SW6707 CH-UP JK4591
L3902
LAMP COVER SW
RM6701 LSJB3200
S-VHS IN 3
D3901
S V
(DUAL PATTERNS)
J2911
(FOIL SIDE)
P2912
LSJB3200
LSJB3160
R6810
1 2 P2821 LSJB3137
R6817
R6802 R6806
Q6802
E
Q6805
E C B
B E C
R6804
R6811
E C
R6803
Q6803
R D6801 STANDBY
A D6802 K TEMP
A D6803 K LAMP
R6812
R6815
SW6801 POWER SW
NO G
CN6801
LSJB3201
FRONT JACK / OPERATION P.C.B. LSEP3200A POWER SWITCH P.C.B. LSEP3201A THERMISTOR 2 P.C.B. LSEP3137B COVER SWITCH P.C.B. LSEP3160A PT-52LCX66/PT-56LCX66/PT-61LCX66/PT-52LCX16/PT-56LCX16
67
68
14 Exploded Views
14.1. MAIN PARTS SECTION
69
70
71
72
73
74
75
76
77
78
NR: MGF CHIP: C CHIP: COMPLX CMP: W FLMPRF: C.B.A.: P.C.B.: E.S.D.:
Ref. No. 43 44 45 47 51 51 51 51 51 52 52
Part No. LSGL0447 LSGL0500 LSGU0725 LSMB0321 LSGY0313 LSYK1880 LSYK1875 LSGY0326 LSYK1881 LSGP0528 LSGP0548
Part Name & Description FRONT LED PIECE POWER LED PIECE POWER BUTTON POWER BUTTON SPRING ESCUTCHEON ( A ) ESCUTCHEON UNIT ( B ) ESCUTCHEON UNIT ( C ) ESCUTCHEON ( D ) ESCUTCHEON UNIT ( E ) LENTICULAR SCREEN ( A,D ) LENTICULAR SCREEN ( B,E ) *Refer to Replacement Note for 56 inch Screen Unit in Disassembly and Assembly Instructions. LENTICULAR SCREEN ( B,E ) *Refer to Replacement Note for 56 inch Screen Unit in Disassembly and Assembly Instructions. LENTICULAR SCREEN ( C ) FRESNEL LENS ( A,D ) FRESNEL LENS ( B,E ) *Refer to Replacement Note for 56 inch Screen Unit in Disassembly and Assembly Instructions. FRESNEL LENS ( B,E ) *Refer to Replacement Note for 56 inch Screen Unit in Disassembly and Assembly Instructions. FRESNEL LENS ( C ) SCREEN ANGLE H UNIT ( A,D ) SCREEN ANGLE H UNIT ( B,E ) *Refer to Replacement Note for 56 inch Screen Unit in Disassembly and Assembly Instructions. SCREEN ANGLE H UNIT ( B,E ) *Refer to Replacement Note for 56 inch Screen Unit in Disassembly and Assembly Instructions. SCREEN ANGLE H UNIT ( C ) SCREEN ANGLE V UNIT ( A,D ) SCREEN ANGLE V UNIT ( B,E ) *Refer to Replacement Note for 56 inch Screen Unit in Disassembly and Assembly Instructions. SCREEN ANGLE V UNIT ( B,E ) *Refer to Replacement Note for 56 inch Screen Unit in Disassembly and Assembly Instructions. SCREEN ANGLE V UNIT ( C ) PANASONIC BADGE BACK COVER ( A,D ) BACK COVER ( B,E ) BACK COVER ( C ) MIRROR ( A,D ) MIRROR ( B,E ) MIRROR ( C ) MIRROR HOLDER H UNIT MIRROR HOLDER V UNIT SPACER SPACER ( A,B,D,E ) SPACER ( C ) CLAMPER BASE P.C.B. MOUNT METAL AC CORD W/PLUG
Remarks 1 2 2 2 4 4 4 4 4 4 4
or 52
LSGP0502
Definition of Parts supplier: 1. Parts with mark "PSEC" in the Remarks column are supplied from PSEC. 2. Parts without mark in the Remarks column are supplied from PASC-NPC.
MECHANICAL REPLACEMENT PARTS
Ref. No. 1 3 5 6 7 8 9 9 9 10 11 12 13 17 21 21 22 22 Part No. LSKU0041 LSXA0683 LSGL0499 LSMC0151 LSKC0008 LSGH0069 LSYF0593 LSYF0594 LSYF0595 LSJA0605 LSKA0031 LSYF0605 LSYK1831 LSYF0606 LSXA0771-HB LSXA0827-HB LSYK1823 LSYK1888 Part Name & Description BASE BODY TOP DUCT 3 UNIT IRFRARED PIECE PANEL SPRING LATCH FRONT JACK SHEET FRONT COVER UNIT ( A,D ) FRONT COVER UNIT ( B,E ) FRONT COVER UNIT ( C ) CONNECTOR CABLE W/PLUG RUBBER FOOT OPTICAL COVER UNIT LAMP COVER UNIT REAR COVER UNIT PROJECTION UNIT ( A,B,D,E ) Remarks or 53 LSGP0501 52 53 53 LSGP0532 LSGP0527 LSGP0547
4 4 4
or 22
LSYK1871
22 22 22
or 22
LSYK1872
23 25 25 27 28 30 31 36 40 40 40 42
TMM14414 LSXY0994 LSXY1035 LSSC0867 LSMG0171 LSYF0599 EAS15S19A LSMG0169 LSVE0017 LSVE0020 LSVE0018 LSGU0724
2 5 2 2 4 2 1 1 1 2 2 2 2 1 5 RTL PSEC PROJECTION UNIT ( C ) 5 RTL PSEC SCREEN UNIT ( A ) 3,4 SCREEN UNIT ( B ) *Refer to 3,4 Replacement Note for 56 inch Screen Unit in Disassembly and Assembly Instructions. SCREEN UNIT ( B ) *Refer to 3,4 Replacement Note for 56 inch Screen Unit in Disassembly and Assembly Instructions. SCREEN UNIT ( C ) 3,4 SCREEN UNIT ( D ) 3,4 SCREEN UNIT ( E ) *Refer to 3,4 Replacement Note for 56 inch Screen Unit in Disassembly and Assembly Instructions. SCREEN UNIT ( E ) *Refer to 3,4 Replacement Note for 56 inch Screen Unit in Disassembly and Assembly Instructions. STRIKE 1 TV UNIT ( A,B,C ) 1,6 RTL TV UNIT ( D,E ) 1,6 RTL CONNECTING PLATE F,STEEL 2 SPACER 2 FRONT DOOR UNIT 1 LOUDSPEAKER 2 RUBBER WASHER 2 BASE BODY UNIT ( A,B ) 1 RTL BASE BODY UNIT ( C ) 1 RTL BASE BODY UNIT ( D,E ) 1 RTL OPERATION BUTTON 2
53 54 54
4 4 4
or 54
LSXA0825
54 55 55
4 4 4
or 55
LSXA0826
55 56 57 57 57 58 58 58 61 62 64 65 65 66 72 73 74 75 76 77 77
LSXA0738 LSGB0056 LSGV0129 LSGV0130 LSGV0131 LSDL0310 LSDL0311 LSDL0312 LSYF0602 LSYF0603 LSMF0505 LSMF0499 LSMF0500 LSGP0372 LSMA0923 LSJA0531 LSMA0924 LSSC0877 LSJH0093 LSGH0070 LSGH0077
4 1 3 3 3 3 3 3 3 3 4 3 3 5 6 5 PSEC MAIN P.C.B. MOUNT METAL 6 REAR JACK GROUNDING 6 PLATE,STEEL REAR JACK HOLDER 6 REAR JACK SHEET ( A,B,C ) 6 REAR JACK SHEET ( D,E ) 6
80
Ref. No. 78 80 81 82 84 85 95 98 99 101 101 101 101 101 102 102 102 103 103 103 104 104 104 105 105 105 106 106 106 108 109 111 111 116 117 224 229 330 331 332 333 359 368 401 402 421 452 454 465 478 479 480 750 752 762 E10 E10 E20 E20 E30
Part No. LSMC0150 TMME075 LSGH0071 LSMF0524 LSGH0076 LSSC0866 VMFS0116 LSMF0509 LSMF0469 LSPG2209 LSPG2210 LSPG2211 LSPG2290 LSPG2291 LSPG2212 LSPG2213 LSPG2214 LSPN0703 LSPN0704 LSPN0705 LSPN0706 LSPN0707 LSPN0708 LSPN0709 LSPN0710 LSPN0711 LSPN0712 LSPN0713 LSPN0714 LSPF0111 EUR7613ZH0 LSQF1060 LSQF1060DE LSPN0728 LSPN0729 TMME047 TMM16452 LSMF0269 LSMF0270 LSMF0271 LSMF0272 LSGQ0176 LSMF0435 XTV4+16AFJ XTV3+8JFJ XTV3+8GFJ XTV3+8FFJ XTV4+16AFJK XTV4+12AFJ LSHD0099-FJ XYE3+FJ8FJ XTW3+8TFJ VZFS0006 LSLQ0307 LSJA0533 LSXA0774 LSXA0790 LSEP3197A LSEP3197C LSEP1206A1
Part Name & Description CONNECTING PLATE R,STEEL EDGE SADDLE REAR JACK CUSHION CUSHION SHEET SD SHIELD CASE,STEEL SHEET DOOR SPACER SHEET CARTON BOX ( A ) CARTON BOX ( B ) CARTON BOX ( C ) CARTON BOX ( D ) CARTON BOX ( E ) CARTON BOX BOTTOM ( A,D ) CARTON BOX BOTTOM ( B,E ) CARTON BOX BOTTOM ( C ) CUSHION TOP-LEFT,STYROFORM ( A,D ) CUSHION TOP-LEFT,STYROFORM ( B,E ) CUSHION TOP-LEFT,STYROFORM ( C ) CUSHION TOP-RIGHT,STYROFORM ( A,D ) CUSHION TOP-RIGHT,STYROFORM ( B,E ) CUSHION TOP-RIGHT,STYROFORM ( C ) CUSHION BOTTOM-LEFT,STYROFORM ( A,D ) CUSHION BOTTOM-LEFT,STYROFORM ( B,E ) CUSHION BOTTOM-LEFT,STYROFORM ( C ) CUSHION BOTTOMRIGHT,STYROFORM ( A,D ) CUSHION BOTTOMRIGHT,STYROFORM ( B,E ) CUSHION BOTTOMRIGHT,STYROFORM ( C ) BAG,POLYETHYLENE INFRARED REMOTE CONTROL UNIT FAN BAG ( A,B,C,E ) FAN BAG ( D ) CUSHION CENTER,STYROFORM ( B,C,E ) CUSHION CENTER BOTTOM,STYROFORM CLAMPER CLAMPER TOP DUCT 3 SPONGE 1 TOP DUCT 3 SPONGE 2 TOP DUCT 3 SPONGE 3 TOP DUCT 3 SPONGE 4 CLAMPER SHEET TAPPING SCREW,STEEL TAPPING SCREW,STEEL TAPPING SCREW,STEEL TAPPING SCREW,STEEL TAPPING SCREW,STEEL TAPPING SCREW,STEEL SCREW W/WASHER,STEEL SCREW W/WASHER,STEEL TAPPING SCREW,STEEL CLAMPER FERRITE CORE CONNECTOR CABLE W/PLUG MAIN P.C.B. ( A,B,C ) MAIN P.C.B. ( D,E ) BASE P.C.B. ( A,B,C ) BASE P.C.B. ( D,E ) POWER P.C.B.
Remarks 1 6 6 6 6 6 6 1 1 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 1 6 5 5 5 5 6 2 1,3 1,5,6 1,5 6 1 2,3,4 2 5,6 1 5 PSEC 6 5 PSEC 6 RTL 6 RTL 6 RTL 6 RTL 5 RTL PSEC
Ref. No. E40 E50 E60 E100 E130 E140 E150 24 492
Part No. LSEP3201A LSEP3200A LSEP3199A LSEP3207F LSEP3137B LSEP3160A LSXA0773 L6FAYYYH0015 XTV3+30JFJ
Part Name & Description POWER SWITCH P.C.B. FRONT JACK/OPERATION P.C.B. SD CARD P.C.B. DIGITAL TUNER P.C.B. THERMISTOR 2 P.C.B. COVER SWITCH P.C.B. IRIS P.C.B. FAN 3 TAPPING SCREW,STEEL
Remarks 2 RTL 6 RTL 6 RTL 1 RTL 5 RTL PSEC 5 RTL PSEC 5 RTL PSEC 5 5
NOTE: The Lamp Unit (TY-LA1001) is not supplied as a replacement part. It is sold separately. To purchase a replacement, call the Panasonic accessory department.
Definition of Parts supplier: 1. Parts with mark "PSEC" in the Remarks column are supplied from PSEC. 2. Parts without mark in the Remarks column are supplied from PASC-NPC.
PRINTED CIRCUIT BOARD ASSEMBLY
Ref. No. E10 E10 E20 E20 E30 Part No. LSXA0774 LSXA0790 LSEP3197A LSEP3197C LSEP1206A1 Part Name & Description MAIN P.C.B. ( A,B,C ) MAIN P.C.B. ( D,E ) BASE P.C.B. ( A,B,C ) BASE P.C.B. ( D,E ) POWER P.C.B. E.S.D. RTL PSEC RTL RTL RTL ES.D. RTL Remarks E.S.D. RTL E.S.D. RTL E.S.D. RTL E.S.D. RTL
POWER SWITCH P.C.B. FRONT JACK/OPERATION P.C.B. SD CARD P.C.B. DIGITAL TUNER P.C.B.
81
Part Name & Description THERMISTOR 2 P.C.B. COVER SWITCH P.C.B. IRIS P.C.B.
Remarks
CAPACITOR
Ref. No. C6701 Part No. ECEA0JKS470I Part Name & Description ELECTROLYTIC 6.3V 47UF Remarks
COILS
Ref. No. L3901 L3902 L3903 L3904 L3905 L6701 Part No. ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V MGF MGF MGF MGF MGF MGF Part Name & Description CHIP CHIP CHIP CHIP CHIP CHIP 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 0 0 0 0 0 0 Remarks
PIN HEADERS
Ref. No. CN3901 CN6701 Part No. K1KA12BA0062 K1KA07BA0061 Part Name & Description CONNECTOR 12P CONNECTOR 7P Remarks
SWITCHES
Ref. No. SW6702 SW6703 SW6704 SW6705 SW6706 SW6707 SW6708 Part No. EVQ11G05R EVQ11G05R EVQ11G05R EVQ11G05R EVQ11G05R EVQ11G05R EVQ11G05R Part Name & Description SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH PUSH PUSH PUSH PUSH PUSH PUSH PUSH Remarks
DIODES
Ref. No. D6801 D6802 D6803 Part No. B3AGA0000072 B3AAA0000538 B3AAA0000538 Part Name & Description LIGHT EMITTING DIODE GREEN LIGHT EMITTING DIODE RED LIGHT EMITTING DIODE RED Remarks
JACK
Remarks Ref. No. JK3901 Part No. K1U412A00008 Part Name & Description AUDIO/VIDEO/S-VIDEO SOCKET JACK Remarks
RESISTORS
Ref. No. R6801 R6802 R6803 R6804 R6805 R6806 R6807 R6808 R6809 R6810 R6811 R6812 Part No. ERJ3GEYJ103V ERJ3GEYJ103V ERJ3GEYJ181V ERJ3GEYJ101V ERJ3GEYJ103V ERJ3GEYJ103V ERJ3GEYJ103V ERJ3GEYJ103V ERJ3GEYJ103V ERJ3GEYJ103V ERJ3GEYJ471V ERJ3GEYJ471V MGF MGF MGF MGF MGF MGF MGF MGF MGF MGF MGF MGF Part Name & Description CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 10K 10K 180 100 10K 10K 10K 10K 10K 10K 470 470
MISCELLANEOUS
Ref. No. RM6701 Part No. PNA4618M14VT Part Name & Description INFRARED RECEIVER UNIT Remarks
PIN HEADER
Ref. No. CN6801 Part No. K1KA08BA0061 Part Name & Description CONNECTOR 8P Remarks
PIN HEADER
Ref. No. P2821 Part No. K1KA02AA0300 Part Name & Description CONNECTOR 2P Remarks PSEC
SWITCH
Ref. No. SW6801 Part No. EVQ11G05R Part Name & Description SWITCH PUSH Remarks
MISCELLANEOUS
Ref. No. 762 Part No. LSJA0533 Part Name & Description CONNECTOR CABLE W/PLUG Remarks PSEC
SWITCH
Ref. No. SW2911 Part No. K0L1BA000114 Part Name & Description SWITCH Remarks PSEC
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