Air Conditioning
Air Conditioning
Air conditioning
Contents
Learning outcomes 1. Introduction 2. Internal climate 2.1 Human comfort 2.2 Air quality 2.3 Ventilation air 3. The thermal duty of the system 3.1 Thermal balance 4. Sequence of air treatment 5. Air-handling sequence 5.1 Air intake 5.2 Preheat 5.3 Filtration 5.4 Air-cooling and dehumidifying coil 5.5 Dehumidification and humidification 5.6 Reheater 5.7 Fan 6. Fans 6.1 Centrifugal fans 6.2 Axial flow fans 6.3 Mixed flow fans 7. Refrigeration 7.1 Vapour compression cycle 7.2 Absorption refrigeration 8. Air-conditioning methods (Continued)
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9. Air-conditioning systems 9.1 The single duct system 9.2 The multi-zone system 9.3 The dual duct system 9.4 The perimeter induction system 9.5 The variable air volume system (VAV) 9.6 Fan coil units 9.7 Chilled ceilings 10. Air-conditioning systems controls 11. Common tests on air-conditioning systems 11.1 The quality of the atmospheric environment 11.2 The efficiency of the plant and equipment Summary
Learning outcomes
After studying this paper you should be able to: Describe air-conditioning systems. Evaluate the factors in selecting and recommending an air-conditioning system. Explain the air-conditioning process.
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1 Introduction
Air conditioning is defined as: The filtering, heating or cooling, and humidification or dehumidification of air to provide the required condition within a relatively narrow set of conditions throughout the year. Systems that simply cool and filter air such as room chillers and car climate control, are really only comfort cooling systems. Air conditioning provides a desirable internal climate that ensures: comfort for the occupants; elimination or control of airborne micro-organisms and dust; operation of sensitive equipment (e.g. computers); storage of commodities in good condition; carrying out industrial processes without harmful effects; occasionally the well-being of exotic plants and animals. This paper identifies the principles of air conditioning and describes some of the systems and components currently available or in use in modern buildings.
2 Internal climate
2.1 Human comfort
Human beings generate internal heat in order to maintain thermal equilibrium and an internal body temperature of approximately 36.8. The body loses this heat by: convection to the surrounding air; evaporation of perspiration to the surrounding air; radiation to the surrounding surfaces (also by conduction if in contact with surfaces). This heat loss, and thus the feeling of comfort, are influenced by the properties of the surroundings (1 to 4 below) and the effects of occupation (5 and 6): 1. dry bulb temperature of the room air (C) narrow band 16 to 25C acceptable; 2. humidity of the room air (%RH) wide band of 40 to 70% acceptable; 3. mean temperature of the surrounding surfaces (C) narrow band 19 to 26C; 4. velocity of the air across the body (m/s) narrow band 0.1 to 0.25m/s; 5. clothing worn by the occupants (clo) personal choice; 6. physical activity of the occupant (i.e. metabolic rate) mets or W/m2. Note that there is no clear statement about any one of these factors. It is the relationship between them that determines what is acceptable.
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With so many variables, it is difficult enough to define an internal climate that is deemed comfortable, even without taking into account individuals own perceptions of comfort and responses to spatial stimuli. The best that can be achieved is to provide a band of internal conditions that satisfy most of the people, most of the time for the given function of the room/workshop. The internal environment may be classified subjectively as follows: Bedford scale Much too warm Too warm Comfortably warm Comfortable Comfortably cool Too cool Much too cool ISO 7730 Hot Warm Slightly warm Neutral Slightly cool Cool Cold PMV (see below) +3) +2) +1) 0) temp to be defined 1) 2) 3)
A number of comfort indices have been proposed over the years. Most have been some form of temperature classification, such as equivalent temperature, corrected effective temperature, globe temperature, resultant temperature. They combine most (but not all) of the effects of the room variables and ignore the human aspects of clothing and activity. The current evaluation of a comfort index is the operating temperature. This is based on work by Fanger of Denmark and is the subject of ISO (International Standards Organisation) 7730. It includes all six factors in a very complex formula that: determines a predicted mean vote (PMV) index; includes a concept of predicted percentage dssatisfied (PPD) that is, designing for most of the people most of the time! For light sedentary occupations, the following operating temperatures are derived: Winter 22C +/2C with surface temperature between 19 and 126C, air velocity <0.15m/s Summer 24.5C +/1.5C with air velocity <0.25m/s.
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Fumes solid particles less than 1 mm, formed by the condensation of vapours. Smoke solid particles less than 0.3 m, produced by incomplete combustion. Gases non-particulate substances which do not condense at normal temperatures and pressures (carbon monoxide, sulphur dioxide etc.). Bacteria small organisms including toxic moulds (mycotoxins such as Aspergillus). Some of the oxygen content of air is removed by breathing and replaced with carbon dioxide. Oxygen may also be removed by combustion. Atmospheric air normally comprises 21% oxygen, 78% nitrogen, with traces of other gases such as 0.02% carbon dioxide, traces of argon etc. Air-quality sensors often use carbon dioxide as a good measure of occupancy levels and the adequacy of fresh air supply rates. Solids may be removed by filtration, and vapours by cooling and washing, but gases remain in solution in the air. Dilution of air inside with air outside increases the oxygen content and reduces the concentrations of pollutants. A sterilisation facility may be provided for the destruction of bacteria, principally using ultraviolet light sources. Air cleaners must be chosen with care to catch the types of contaminants likely to be present, or revealed by preliminary external air sampling and testing.
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Room state design condition The design tolerance for these values could be: Internal db temperature 2C Saturation 10%
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5 Air-handling sequence
Figure 1 illustrated the basic system requirements for summer and winter air conditioning (temperature climates). The order of the components is determined by the conditioning processes, but the final arrangement will depend on the type of system installed see Air-conditioning methods below.
5.2 Preheat
Preheating coils raise the temperature of the incoming air to prepare it for the take-up of water this process is humidification. The coils may also temper the air, that is, prevent very cold or foggy ventilation air from damaging the plant. Figure 8 shows a typical heat exchanger. Low pressure hot water (LPHW) is commonly used. However, direct resistance electric heaters can also be used. If preheaters are required to protect the filters from freezing up or being clogged with small ice particles, they must come before filters in the air-handling process.
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Some gases may be removed by passing the air through activated carbon filters. Reactivation is achieved by heating before reuse. The filters must be protected from dust, oil and grease. Chemical deodorants may be used, depending upon the particular contaminants.
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FIGURE 2 Filters
(Continued)
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FIGURE 2 (continued)
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Plate 1
These two plates show air-handling units, with combined supply air and extract air systems. Heat recovery is via a plate heat exchanger for the supply air system and a rotary wheel heat exchanger for the extract system. Courtesy: Roof Units Group
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Plate 3
This plate shows a supply air-handling unit consisting of recirculation/fresh air mixing chamber with volume control dampers; pre-filter; bag filter; heating coil; and supply fan.
Removal of bacteria
Most bacteria can be removed by HEPA filters. Ultraviolet light sterilisers can also be used. Chemicals can also be added to the air in small quantities, but this method is no longer widely used.
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A dense cloud of finely divided spray water is injected from a water spray chamber into the air stream by pumping through nozzles. The air first passes through deflector plates or a perforated screen. This ensures a uniform flow over the cross-sectional area of the chamber and prevents any moisture from being blown back into the duct line. The air leaves the washer by passing eliminator plates and scrubber plates to remove excess moisture and dirt that has passed over from the washer. If the water is chilled, the air is dehumidified. If the water is warmed, the air is humidified. The spray water tank should be emptied daily and refilled with fresh water.
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This consists of a platform of glass fibres contained in separate cells. The air is cleaned efficiently because the cells provide a similar service to the eliminator and scrubber plates. Dehumidification can be varied by varying the temperature of the water. Washers must be long enough to allow full contact between the spray water and the air and to avoid penetration through the downstream eliminator or the upstream smoothing screen. This equipment can be used to humidify (by heating) and dehumidify (by cooling) the spray water.
3 The steam humidifier (Figure 7)
Just as dehumidification is now almost entirely carried out using the cooling coil, so humidification is almost entirely by electrode stream humidifiers. These vessels supply steam by heating elements by direct electrical resistance and discharging the steam via single- or multi-point sparge pipes. Since the moisture is steam, with correct controls all the moisture is taken up by the air with little or no carry-over or condensate. Figure 6 shows the principal parts of such a humidifier. These devices can easily be retrofitted (as only the sparge pipe need be in the air stream). They provide clean, sterile humidification. There is no recirculation of water, as mains water is used via a descaler treatment. The principal disadvantage is the heavy electrical loading required, which can be a problem in retrofit applications. Steam cleaners range from 1 to 100 kg/hour. For this reason, ultrasonic humidifiers were developed. These devices agitate the water at very high frequency (but low amplitude) until the water has sufficient energy to change state and vaporise into the air stream. They consume considerably less electrical energy but depress the air temperature, so reheating may be necessary. They produce reasonably clean water vapour and can be capacity-controlled by changing the frequency of agitation. Most of the vapour is taken up by the air stream, although drip trays are required. The principal disadvantages of the ultrasonic humidifier are: Water must be free of small particles and impurities to allow discharge through very small agitator nozzles. (Reverse osmosis is often used.) The whole agitator appliance must be located in the air-handling plant, which makes this system impractical for small equipment.
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5.7 Fan
Figure 1 showed supply and extract fans. It is not essential to employ two fans, as the supply fan could be sized to achieve the combined performance. However, it is more usual. Also, in an emergency the extract fan could be used to remove smoke under a firemans control. The fan must be sized primarily to move a sufficient volume rate of air while overcoming the resistance to air flow exerted by the other components of the airconditioning system. Of the boxed air-handling units, centrifugal fans are most commonly used. Axial and mixed flow fans are most often employed as stand-alone items within ductwork sections. (See below under Fans.)
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6 Fans
The criteria for selecting fans are: space requirement; adaptability for duct connection; use of power (efficiency); noise level; quality of the air handled, i.e. temperature and contaminants; speed and volume of air movement. The three common types used in air conditioning are: 1. centrifugal fans 2. axial flow fans 3. mixed flow fans.
Fans have a variety of angles of air delivery. Duct connection is made by flanges at inlet and delivery points.
Fan drives and motors
Motors are usually AC but may also be DC powered. AC uses mains power without rectifying, but may be noisy owing to the periodic nature of the supply, and special facilities for speed variation may be needed. However, with advances in microprocessors, speed variation and harmonies are easier and cheaper to control. DC motors are quieter and speed control is easy, but the rectification gear makes the motors expensive.
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Fan drive may be by: shaft with a flexible coupling to accommodate slight bedding inaccuracies; V-belt connecting to pulleys of different diameters, allowing speed alteration at the commissioning stage by varying the pulley sizes.
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7 Refrigeration
Cooling used for air-conditioning systems is usually provided by a refrigeration system. Cooling by refrigeration is achieved by causing a change of state of a refrigerant between gaseous and liquid phases. Currently chemicals are used which are gases at normal atmospheric temperatures and pressures, boiling at low temperature and high pressure. There are two principal refrigeration systems in use: the vapour compression cycle the absorption cycle. The vapour compression cycle uses an electrically driven compressor, shown in Figure 12. This system uses chlorofluorocarbon (CFC) refrigerant gases and electricity, which now cause environmental concern from ozone depletion and greenhouse effect emissions. The absorption cycle does not use either of these products. However, care must be taken with the use of ammonia (used on small systems), as it is very dangerous to maintenance operatives. In future the absorption or similar method, perhaps including a photovoltaic method, may be used for solar-powered air-conditioning active cooling systems as concern over the environment increases and fuel reserves decrease.
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8 Air-conditioning methods
What type of system is used in a building depends largely on the function of the building. Air-conditioning systems may be classified under three headings: All air systems in which the air is fully treated in a central plant and ducted to the various rooms. This method requires large spaces in ceiling voids and shafts for the ducts, but very little space is taken up in the rooms. Manipulation of the central plant gives thermal control of conditioned spaces. There may be significant differences between the conditions experienced in different locations. This is likely to be more of a problem if long duct runs are involved. Air/water (or air/refrigerant) systems in which the air is treated in a central plant but most of the cooling and heating of the air takes place in the conditioned space by distributed hot and cold water. This method requires less central plant and less ductwork, but more space is required for the room air-cooling and heating plant. Control of local conditions is easier, allowing fairly wide variations between individual conditioned spaces. Self-contained units which are sited in the space to be conditioned, and in which the whole air-conditioning process takes place. Quite a lot of space is taken up in the rooms, but central plant and ductwork may not be necessary. This method allows full control over the conditions in any conditioned space.
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9 Air-conditioning systems
The following systems are widely used: 1 single duct system central zone (all air, low velocity) 2 multi-zone system central plant (all air, low velocity) 3 dual duct system central plant (all air, high velocity) 4 induction system (air/water, high velocity) 5 variable air volume (VAV) system (all air, high velocity) 6 use of fan coil units (air/water, low velocity) 7 chilled ceilings 8 use of terminal water-loop heat pump units 9 variable refrigerant volume systems. Systems 15 are true air-conditioning systems in which the humidity of the air as well as its temperature are controlled. Systems 69 are more correctly called comfort cooling systems, but in practice are almost exclusively referred to for convenience as air conditioning and it sounds better when trying to lease out a building! The effects of increased air velocity in the systems are: heat economy; more care must be taken to ensure a sealed system; increase in fan head and so fan power; increase in noise level. However, duct lines may be smaller and fit into the building structure more easily. Static gain may be achieved by duct enlargement and velocity increased by duct reduction. Room terminal units used
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The distribution of hot and cold water may be arranged as follows: Two-pipe system one supply, one return. The supply can be only hot or cold and therefore limits the controllability of various rooms. It is the cheapest to install but not really worth the trouble. Three-pipe system one hot supply, one cold supply, and common return. Although this provides for independent heating or cooling, the mixed return adds to the refrigeration and boiler plant loads. Four-pipe system one hot supply with its own return plus one cooling supply with its return. Full control is achieved by separate system, but clearly it is the most expensive to install.
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FIGURE 22 Arrangement for fan coil units (exhaust system not shown)
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Summary
As buildings become more sophisticated and the processes carried out in the buildings become more high-tech, so the demand for accurate control of the internal environment will increase. This paper has discussed many aspects of modern air conditioning. However, the technology is changing very rapidly. You are quite likely to encounter more modest systems that are just as effective as those described. Fortunately, the principles will always remain the same!