Durco Pressure Leaf Sulfur Filtration
Durco Pressure Leaf Sulfur Filtration
Durco Pressure Leaf Sulfur Filtration
Durco Horizontal Pressure Leaf Filters For Molten Sulfur Filtration Are Specifically Designed To:
1. Reduce burner cleaning from a task performed every 2 hours to a task performed every 3 months! 2. Stay on-line for up to 3 years! 3. Completely eliminate the need for expensive S02 gas filters!
Ascension Industries has purchased & owns all records, drawings, bills of materials and support data for existing: Duriron (DURCO), Aquacare, FSD Filter Presses, Pressure Leaf Filters & Pressure Nutsches, Tubular Filters & Enviro-Dri Sludge Dryers. Ascension is the only authorized supplier of certified DURCO OEM Filters & Filter Parts. Contact Durco Filtration To Design The Optimum Filtration System For Your Industrial Or Municipal Process:
filtersales@asmfab.com www.asmfab.com
Application
Molten sulfur is commonly used to produce sulfuric acid (H2S04). Sulfuric acid is typically used in the manufacture of fertilizer or in acid leach mining. The process of converting elemental sulfur to sulfuric acid begins with the burning of the sulfur to form S02 gas. The S02 is recovered and converted by catalyst step-wise from S02 to H2S04.
Challenge
During storage and handling, sulfur becomes contaminated with solids such as dirt and ash. This contamination quickly plugs sulfur burners, S02 gas filters and catalyst beds. The burners need to be "rodded" regularly and long shutdowns are needed to clean the catalyst beds.
Filtration Data
Suspended Solids Attainable Flow Rate (Light Sulfur) ... Attainable Flow Rate (Dark Sulfur) Cycle Length (typical) .. Precoat .. Dirt and ash 2 I ton/ft /day 2 1/2 ton/ft /day I week (light sulfur) - 12 hours (dark sulfur) 2 2 20lb Diatomaceous Earth/100ft + 10Ib Lime/100ft
filtersales@asmfab.com www.asmfab.com
3. Durco Molten Sulfur Pressure Leaf Filters Filtration Features & Benefits
Durcos molten sulfur filters incorporate many proprietary design features:
Overhead Frame (Optional) - Ascension Industries' unique overhead frame eliminates sulfur deposits on the shell retraction rails. Also protects the shell retraction mechanism and provides usable area under the rear section while on-stream. Quick Open Closure (QOC) - Fast access to the internals during cake discharge is important. Ascension Industries' QOC makes quick access easy. An integral mechanical interlock will not allow the filter to open under pressure. Teflon Scraper Plate - When the vessel is opened this proprietary device removes residual molten sulfur from the interior of the shell, eliminating buildup of hardened sulfur. Optimum Leaf Spacing - Leaf spacing is critical. Ascension Industries' proprietary leaf design allows large cakes to be built, permits easy cleaning and prevents damage to leaf nest by discouraging bridging. Proprietary Leaf Construction - Ascension Industries' exclusive welded leaf construction provides higher throughput, greater strength than competitors' designs. The unique design insures cake break up and prevents build up on the filtrate manifold. Full Steam Jacket - Specifically designed for molten sulfur filters, the steam jacket maintains process temperature throughout the vessel - even extending to the nozzle area to prevent cooling. The steam jacket also incorporates pressure relief valves on both the head and shell sections to allow safe operation at maximum steam pressure. High-Speed Shell Retraction - A powerful stainless steel reversing chain drive opens the shell quickly. Quick opening is vital to prevent cake cooling during discharge. Cake Deflectors - Located at both the front and rear of the leaf nest, these guides direct discharging cake into the cake container, preventing build-up inside the shell.
Sludge Dryers
Phone: 716-693-9381 Fax: 716-693-9882 3 of 3