MES Discrete MFG v2
MES Discrete MFG v2
MES Discrete MFG v2
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Oracle At-a-Glance
Globally #1 in Supply Chain Mgmt #1 in Customer Relationship Mgmt #1 in Human Capital Mgmt #1 in Database #1 in Industries
Founded in 1977. Headquarters in Redwood Shores, CA with operations in 145 countries.
- Retail
- Communications - Public Sector - Professional Services
275,000 total customers 220,000 database customers 30,000 applications customers 19,000 SMB apps customers 30,000 middleware customers
- Financial Services
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Manufacturing At-a-Glance
Raw Materials, Components Value-Added Transformation Finished Goods
The extreme competitive pressures of a flattening world are driving manufacturers to improve cost control, customer responsiveness, regulatory compliance, and real-time visibility. It is becoming increasingly obvious that manual methods are no longer viable causing many to seek an IT systems solution. -- Collaborative Production Management for Discrete, ARC Advisory Group, Dec 06
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Operational Challenges
Incorrect Planning Information Limited visibility to work in process (WIP) inhibits responsiveness to demand pull Missed Promise Dates Inaccurate Order Status
Lack of integration between plant-level Manufacturing Execution Systems (MES) results in fragmented data and poor synchronization
C U S T O M E R S
S U P P L I E R S
MES 1
MES 2
MES 3
Component Mfg
Assembly
Final Assembly
Latent information results in reactive quality management Excess Rework Compliance Problems
Inadequate coordination causes inflexible make-tostock production to product push requirements High WIP and Inventory Dedicated Lines
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Lean, Agile, Paperless Manufacturing Improved Operational Efficiencies Reduced Total Cost of Ownership Real-Time Shop Floor Visibility Standardized Plant Systems Reduced cost of compliance
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Best in Class manufacturers are driven to improve plant floor data management initiatives by two related yet distinct pressures. In fact, both the desire to improve performance improvement program effectiveness and the desire to improve operational performance visibility motivates the majority of Best in Class manufacturers, 70% in both cases.. -- Mehul Shah, Matthew Littlefield, The Enterprise Value of Plant floor Visibility: Empowering Executive Decision Makers, Aberdeen Group, Mar 07
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
"Our motivation to deploy Oracle's Manufacturing Execution System (MES) is two-fold: to improve shop efficiencies through the visibility of the shop floor and to enhance the user's experience through increased functionality" -- Stephen York, Vice President, CIO
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
How Delivers
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Comprehensive suite of
applications designed to work together
Maintain
Service Fulfill
Procure
Modular deployment
by business flow
Make
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Manufacturing Intelligence
Flexible, Mixed Mode Manufacturing Repetitive Standard Discrete ETO ATO / CTO MTS Flow / Lean Lot-Based
Warehousing / Transportation
Manufacturing Execution
Sample Analyze Adjust
Quality Mgmt
Contract Mfgrs
Suppliers
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
MES
Operations / Detailed Scheduling Resource Allocation & Status
Machine Controls
Quality Mgmt
Source Article titled Controls Definition & MES to Controls Data Flow possibilities, MESA International, February 2000
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Operator Works from dispatch list Views work instructions and production
related information Reports Time, Record transactions, Enter quality data Reports Production Exceptions
MES
Production Mgmt
Supervisor Reviews & resolves exceptions Monitors shop floor progress Expedites Jobs and Reorders Dispatch List Reviews Historical Transactions Accesses Job and Resource Gantts Monitors Production Performance
Deliver Real-Time Shop Floor Visibility to Multiple Layers of Management Reduce TCO / Complexity via Integrated Mfg Mgmt & Production Execution Facilitate Removal of Non Value-Added activities and Maximize Shop Floor Productivity
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Administrator
Supervisor
Operator
Configurable dispatch list- driven execution Configurable work content Clock-in/clock-out for actual time capture Enhanced shop floor transaction reporting Streamlined material transactions with lot/serial entry Shop floor exception reporting
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Oracle
Lower TCO due to out of the box seamless integration
Single global instance, single Vendor one stop shop for all system needs Zero maintenance hassles due to seamless integration and common technology
Niche Vendors
Higher TCO due to additional integration costs
Typically multiple instances, multiple vendors
Easy to achieve standardized and common information platform for all the manufacturing plants in the enterprise Common and standardized user experience across applications and business processes
Difficult to achieve due to varied data model and information platforms Varied user experience in executing vendor-centric business processes
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Oracle
Real time visibility to shop floor data across several layers of management Complete supply chain visibility beyond manufacturing
Niche Vendors
Additional integration layers prevent real time data synchronization Limited supply chain visibility outside manufacturing
Single repository supports high volume, high complexity operations and minimizes system response time
Continuous commitment to invest in providing robust functionality due to strong financial base Highly scalable and adaptable to support business growth through leading edge technology
Data synchronization amongst systems difficult in complex operations - longer system response time
Questionable due to weak financial strength and chances of getting acquired by bigger players
Deploy Deeper Execution Capabilities Support Business Growth and New Initiatives through Horizontal and Vertical Scalability
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Improve Operator Productivity and Efficiency Gain Tighter Control and Better Shop Floor Visibility Achieve lower Total Cost of Ownership Configure and Flexibly deploy as Your Shop Floor MES
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Improve Operator Productivity and Efficiency Gain Tighter Control and Better Shop Floor Visibility Achieve lower Total Cost of Ownership Configure and Flexibly deploy as Your Shop Floor MES
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Content is highly
Authorization through badge number entry
configurable to improve production efficiencies
Supports a variety of
Dispatch List Actions Jobs not ready to be taken up for production
actions and data drilldowns that can be conveniently performed in the context of any job operation in a dispatch list
Workstation is dispatch list driven, allowing shop floor operators to execute the work in the desired order of priority
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Upon completion of a
specific job, Operators are automatically taken to the detailed work instructions of the next job.
Work Content Page provides sequential display of Work Instructions and simultaneous access to relevant information
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Enhances Operators
Productivity by alleviating the need to report hours manually
Clock In and Clock Out Icons / Buttons can be used to record actual start and end times on a job operation
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Combined Transactions
allows Operators to simultaneously report Move and Scrap and Move and Reject that can be in a single step
Operators have the ability to perform multiple activities on a job operation/s all through a single screen
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Supports several
improvised transaction reporting methods
Improves Operators
Enter Quality Results Review & Report time spent Enter Component Details
Efficiency in reporting shop floor transactions by saving time to perform value added manufacturing activities
Operators have the ability to perform multiple activities on a job operation/s all through a single screen
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Exceptions can be
categorically logged against specific Exception Types such as Component, Partially finished assemblies, Resource, In-process Quality Problem, other problems that prevent work progress
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Improve Operator Productivity and Efficiency Gain Tighter Control and Better Shop Floor Visibility Achieve lower Total Cost of Ownership Configure and Flexibly deploy as Your Shop Floor MES
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Exceptions-based Management
View jobs in process and projected capacity shortages with drill downs to dispatch list
Supervisor Dashboard presents a summarized view of current shop floor status and issues requiring resolution
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Exceptions can be resolved by assigning alternate resources, rescheduling job operations, putting problematic jobs on hold, assigning shop floor statuses, etc
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Supports additional
Managerial Functions to control Shop Floor activities Provides one click access to supervisory functions Expedite Jobs Reorder Dispatch List based on priority Report resource usage Review Shop Floor Transactions Review Job and Resource Gantts Review Manufacturing DBI
Expedite Jobs
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Supervisor Workstation provides the ability to report resource usages and review historical transactions
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Supervisor Workbench provides the ability to access Job and Workbenches from several places to perform activities such as graphical scheduling, dispatching instances, etc.
Supervisors Access workbenches directly through MES for their scheduling needs
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Links
Graphs
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Improve Operator Productivity and Efficiency Gain Tighter Control and Better Shop Floor Visibility Achieve lower Total Cost of Ownership Configure and Flexibly deploy as Your Shop Floor MES
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Improve Operator Productivity and Efficiency Gain Tighter Control and Better Shop Floor Visibility Achieve lower Total Cost of Ownership Configure and Flexibly deploy as Your Shop Floor MES
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Twenty Seven Parameters can be set at the site, responsibility, organization and department levels to control the user interface layout, content, application behavior and security
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Automotive Suppliers
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Discrete Manufacturing Flow Manufacturing Shop Floor Management MES for Discrete Mfg Production Scheduling Mobile Supply Chain Apps Manufacturing Intelligence
plus Product Lifecycle Mgmt Configurator, iStore, SC Planning, Procurement Depot Repair, Field Svc
Make
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
Manufacturing Execution
System for Discrete Enhanced execution for Flow and OSFM Fixed Component Usage Enhanced Genealogy unified view of lot and serial genealogy, integrated quality Quality audit solution Quality integration to EAM Asset and Depot Repair Tasks OSFM support for lot/serial controlled assemblies Chargeable Subcontracting and Golden Tax Adapter CTO/ATO auto-create internal requisitions Production Scheduling Integration to OSFM and WIP
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
J2EE Application Server Development Tools Process Orchestration Business Intelligence Collaboration Tools Data Hubs Security / Identity Mgmt Enterprise Portal Web Services Mgmt
Real Application Clusters Partitioning Advanced Security Data Mining Spatial Data OLAP Warehouse Builder Enterprise Management Secure Backup
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
COMPANY OVERVIEW A leading developer, manufacturer and supplier of premium diagnostic and medical imaging systems dedicated to serving the healthcare needs of women. Employs over 1,000 people and generates $387M in yearly revenues. CHALLENGES / OPPORTUNITIES Difficult to coordinate production scheduling to optimize output due to multiple manufacturing systems Non Availability of information when needed due to several disconnected systems and databases with redundant information SOLUTIONS Live on EBS 11i (11.5.10.2) MFG/Supply Chain (Discrete MFG, Quality, Inventory, Planning, Purchasing, iSupplier) Financials Order Management, CRM HR, Incentive Comp, HR Self Service, OLM OFA, ADI, FSG, Discoverer
CUSTOMER PERSPECTIVE The Oracle [EBS] system ties together all of our financial and manufacturing data. It has been instrumental in enabling us to reduce inventories and provides comprehensive real time information to monitor our business. -- Mike Parrilla, VP of Manufacturing RESULTS Better shop floor visibility and control in managing mixed mode manufacturing environments Timely access to accurate operational information through a standard singleinstance system Increased Labor Productivity Improved Inventory Accuracy & Control Reduced Inventory As much as 50% in some plants Reduced Part Shortages by 67% Improved Customer Service
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
COMPANY OVERVIEW Leaders in Computer-Based Measurement and Automation. Headquartered in Austin, Texas, NI has more than 3,900 employees with direct operations in nearly 40 countries. CHALLENGES / OPPORTUNITIES
CUSTOMER PERSPECTIVE Oracle Solution allowed NI to continue to expand its platform without having to look to 3rd party systems and complete its supply chain visibility within Oracle. -- Steven Lusk, Manufacturing Business Analyst Manager RESULTS Achieved improved Supply chain visibility from a transactional standpoint Reduced system maintenance cost due to stable platform and code base Increased productivity due to reduced user errors and increased efficiency through serialized WIP transactions Improved Product traceability and tracking Supported 40% greater volume in the year following implementation with no headcount increase Eliminated 90+% of previously utilized customizations
level of technical competency in production Complex R&D/Engineering Environment High Mix low volume with unique serialization challenges Testing (i.e. automated, planning, execution) Complex R&D/Engineering Environment Global Distribution and Inventory Mgmt SOLUTIONS Live on EBS 11i (11.5.9) Discrete Manufacturing, Mobile Supply Chain Apps, Quality and over 40 other applications Discrete Manufacturing user for nearly 12 years
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract
COMPANY OVERVIEW A leading medical technology company with the most broadly based range of products in orthopedics and a significant presence in other medical specialties. Achieved net earnings of $830 million in 2006. . CHALLENGES / OPPORTUNITIES Significant compliance risk with regulatory and financial statutory requirements Existing system extremely fragile and highly customized - inadequate to support 20% growth of $500 million business Legacy system linked to over 40 systems creating data integrity issues and lacked scalability to support business growth Maintaining expensive interfaces for 40 different systems and technologies Additional system functionality required to support growing business requirements Business required more real time data to facilitate business decisions
SOLUTIONS Live on EBS 11i (11.5.10) Discrete Manufacturing, Demand Planning, ASCP, MSCA, Purchasing, iProcurement, iSupplier Portal, Order Management, WMS Advanced Pricing, Depot Repair, Service Contracts, Installed Base, Configurator Financials RESULTS Single source of truth with support for all major processes in one suite of applications Gained control in complying to SarbanesOxley and CFR Part 11 regulations Reduced cost of maintenance with horizontal and vertical scalability Replaced paper based incoming quality inspection records by electronic inspection records Achieved paperless compliance in manufacturing processes leveraging Oracles ERES functionality
CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract