Scribd Logo
Upload

Welcome to Scribd!

  • 418 views

    Design Principles For Manufacturability

    Uploaded by

    M.Saravana Kumar..M.E
    The document provides 12 design principles for manufacturability: 1) Simplify designs and reduce the number of parts, 2) Standardize parts and materials, 3) Design for ease of fabrication, 4) Design within process capabilities, 5) Mistake-proof designs and assembly, 6) Design for parts orientation and handling, 7) Minimize flexible parts and connections, 8) Design for efficient joining and fastening, 9) Design modular products, 10) Design for automated production, 11) Design printed circuit boards for assembly, and 12) Rearrange connected items to improve assembly efficiency and reduce costs.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd

    Design Principles For Manufacturability

    Uploaded by

    M.Saravana Kumar..M.E
    418 views12 pages
    The document provides 12 design principles for manufacturability: 1) Simplify designs and reduce the number of parts, 2) Standardize parts and materials, 3) Design for ease of fabrication, 4) Design within process capabilities, 5) Mistake-proof designs and assembly, 6) Design for parts orientation and handling, 7) Minimize flexible parts and connections, 8) Design for efficient joining and fastening, 9) Design modular products, 10) Design for automated production, 11) Design printed circuit boards for assembly, and 12) Rearrange connected items to improve assembly efficiency and reduce costs.

    Original Description:

    DESIGN PRICIPLES FOR MANUFACTURING

    Original Title

    Design Principles for Manufacturability

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PPTX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides 12 design principles for manufacturability: 1) Simplify designs and reduce the number of parts, 2) Standardize parts and materials, 3) Design for ease of fabrication, 4) Design within process capabilities, 5) Mistake-proof designs and assembly, 6) Design for parts orientation and handling, 7) Minimize flexible parts and connections, 8) Design for efficient joining and fastening, 9) Design modular products, 10) Design for automated production, 11) Design printed circuit boards for assembly, and 12) Rearrange connected items to improve assembly efficiency and reduce costs.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    418 views12 pages

    Design Principles For Manufacturability

    Uploaded by

    M.Saravana Kumar..M.E
    The document provides 12 design principles for manufacturability: 1) Simplify designs and reduce the number of parts, 2) Standardize parts and materials, 3) Design for ease of fabrication, 4) Design within process capabilities, 5) Mistake-proof designs and assembly, 6) Design for parts orientation and handling, 7) Minimize flexible parts and connections, 8) Design for efficient joining and fastening, 9) Design modular products, 10) Design for automated production, 11) Design printed circuit boards for assembly, and 12) Rearrange connected items to improve assembly efficiency and reduce costs.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    You are on page 1of 12

    DESIGN PRINCIPLES FOR MANUFACTURABILITY

    Presented by M.Saravana Kumar

    General Guidelines
    1. Simplify the design and reduce the number of parts 2. Standardize and the use of common parts and materials 3. Design for ease of fabrication

    4. Design within process capabilities and avoid unneeded surface finish requirements
    2

    General Guidelines
    5.Mistake proof product design and assembly. 6.Design for parts orientation and handling.

    7.Minimize flexible parts and interconnections.


    8.Design for ease of assembly. 9.Design for efficient joining and fastening.
    3

    General Guidelines
    10.Design modular products 11.Design for automated production. 12.Design printed circuit board and assembly.

    Simplify The Design And Reduce The Number Of Parts


    The probability of perfect product goes down exponentially as the number of parts increases.
    Chance of ------ Cost increases. Automation is more difficult with more number of parts
    5

    Assembly error, Defective parts

    Simplify The Design And Reduce The Number Of Parts


    Whether a part can be eliminated, or combined with the other part, or the function can be performed in another way.
    Lead time reduces.

    Standardize And The Use Of Common Materials


    Common parts will result
    Lower inventories Reduced costs Higher quality Operator learning is simplified Opportunity for automation Higher production volumes
    7

    Standardize And The Use Of Common Materials


    Product Data Management + Component Supplier Management (CSM) = Retrieval of design and material information

    Design For Ease Of Fabrication


    Select the process compatible with the materials and production volume.
    Select materials compatible with the production process Avoid unnecessary features
    9

    Design For Ease Of Fabrication


    For higher volume parts, consider castings or stampings to reduce machining Avoid designs requiring sharp corners or points in cutting tools - they break easier

    Avoid tapers & contours as much as possible in favor of rectangular shapes


    10

    Rearrange connected items to improve assembly efficiency and reduce costs

    Increased Efficiency

    11

    Approximate Relative Cost of Progressively Tighter Dimensional Tolerances


    Rough machining, +/- 0.030 Standard machining, +/- 0.005 Fine machining, +/- 0.001 Very fine machining, +/- 0.0005 Fine grinding, +/- 0.0002 Very fine grinding, +/- 0.0001 Lapping, polishing, +/- 0.00005 100 1000 Approximate Relative Cost, % 101 200 440 720 1400 2400 4500 10000

    N.E.Woldman, Machinability and Machining of Metals

    Surface Finish

    12

    You might also like

    pFad - Phonifier reborn

    Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

    Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


    Alternative Proxies:

    Alternative Proxy

    pFad Proxy

    pFad v3 Proxy

    pFad v4 Proxy