Portland Cement
Portland Cement
Portland Cement
c
=P/A
4
cm
4
cm
4
cm
c
=P/A
A=4x4
TYPES OF PORTLAND CEMENT
Cements of different chemical composition
& physical characteristics may exhibit
different properties when hydrated. It
should thus be possible to select mixtures
of raw materials for the production of
cements with various properties.
In fact several cement types are available
and most of them have been developed to
ensure durability and strength properties
to concrete.
It should also be mentioned that obtaining
some special properties of cement may lead to
undesirable properties in another respect. For
this reason a balance of requirements may be
necessary and economic aspects should be
considered.
1) Standard Types: these cements comply with the
definition of P.C., and are produced by adjusting
the proportions of four major compounds.
2) Special Types: these do not necessarily couply
with the definiton of P.C. & are produced by
using additional raw materials.
Standard Cements (ASTM)
Type I: Ordinary Portland Cement
Suitable to be used in general concrete
construction when special properties are not
required.
Type II: Modified Portland Cement
Suitable to be used in general concrete
construction. Main difference between Type I&II
is the moderate sulfate resistance of Type II
cement due to relatively low C3A content
(%8). Since C
3
A is limited rate of reactions is
slower and as a result heat of hydration at early
ages is less. *It is suitable to be used in small
scale mass concrete like retaining walls.
Type III: High Early Strength P.C.
Strength development is rapid.
3 days f
c
=7 days f
c
of Type I
It is useful for repair works, cold weather & for
early demolding.
Its early strength is due to higher C
3
S & C
3
A
content.
Type IV: Low Heat P.C.
Generates less heat during hydration & therefore
gain of strengthis slower.
In standards a maximum value of C
3
S&C
3
A& a
minimum value for C
2
S are placed.
It is used in mass-concrete and hot-weather
concreting.
Type V: Sulfate Resistant P.C.
Used in construction where concrete will be
subjected to external sulfate attack chemical
plants, marine & harbor structures.
i) During hydration C
3
A reacts with gypsum &
water to form ettringite. In hardened cement
paste calcium-alumino-hydrate can react with
calcium&alumino sulfates, from external
sources, to form ettringite which causes
expansion & cracking.
ii) C-H and sulfates can react & form gypsum
which again causes expansion & cracking.
* In Type V C
3
A is limited to 5%.
Type IA, IIA, IIIA: Air Entrained Portland
Cement
Only difference is adding an air-entraining
agent to the cement during manufacturing
to increase freeze-thaw resistance by
providing small sized air bubbles in
concrete.
SPECIAL CEMENTS
Portland Pozzolan Cement (P.P.C.)
By grinding & blending P.C.
Clinker+Pozzolan+Gypsum
P.P.C. Produces less heat of hydration &
offers higher sulfate resistance so it can
be used in marine structures & mass
concrete.
However, most pozzolans do not
contribute to strength at early ages.
The early strength of PPC is less.
Portland Blast Furnace Slag Cement (P.B.F.S.C.)
By intergrinding B.F.S.+P.C. Clinker+Gypsum
This cement is less reactive (rate of gain of strength
& early strength is less but ultimate strength is
same)
High sulfate resistance
Suitable to use in mass concrete construction
Unsuitable for cold weather concreting
Both P.P.C.&P.B.F.S.C. Are called blended cements.
Their heat of hydration & strength development are
low in early days. Because upon adding water C
3
S
compounds start to produce C-S-Hgels & CH. The
Ch & the pozzolanic material react together to
produce new C-S-H gels. Thats why the early
strength is low but the ultimate strength is the same
when compared to O.P.C.
White Portland Cement
W.P.C. s made from materials containing
a little iron oxide & manganese oxide.
Fe
2
O
3
+ MnO 0.8%
To avoid contamination by coal ash, oil is
used as fuel.
To avoid contamination by iron during
grinding, instead of steel balls nickel-
molybdenum alloys are used.
High Alumina Cement
The raw materials for H.A.C. s limestone
and Bauxite (Al
2
O
3
& Fe
2
O
3
)
These raw materials are interground &
introduced in the kiln clinkered at 1600C.
Then the obtained material is ground to a
fineness of 2500-3000 cm2/gr.
The oxide composition is quite different
Al
2
O
3
40-45%
CaO 35-42%
Fe
2
O
3
5-15%
SiO
2
4-10%
Major compounds are CA & C2S
It is basically different from O.P.C. & the
concrete made from this cement has very
different properties.
It has high sulfate resistance.
Very high early strength (emergency repairs)
About 80% of ultimate strength is obtained
within 24 hours. But the strength is adversely
affected by temperature. The setting time is not
as rapid as gain of strength.
Initial setting time is 4 hrs & final setting time is
5 hrs.
STANDARD TURKISH CEMENTS
(TS 19) Cancelled
TS 19 groups them into 3
P.. 32.5 min. Compressive strength is 32.5 MPa in
28 days.
P.. 42.5
P.. 52.5
Special Cements are:
TS 20 Blast Furnace Slag Cement
C 32.5 Cruflu imento
C 42.5
TS 21 White Portland Cement BP 32.5-42.5
TS22 Masonry Cement, H 16 (Har imentosu)
TS 26 Trass Cement, T 32.5 (Trasl imento)
TS 640 Fly Ash Cement, UK 32.5 (Uucu Kll
imento)
TS EN 197-1
NEW
CEM cements
CEM I Portland Cement
CEM II Portland Composite
Cement
CEM III Portland Blast Furnace
Slag Cement
CEM IV Pozzolanic Cement
CEM V Composite Cement
27 different cements
TS EN 197-1
CEM cements :
Binding property is mainly due to hydration of
calcium-silicates
Reactive C + Reactive S > 50%
Clinker, major and minor mineral admixtures
Clinker + Major + Minor = 100% (mass) + Gypsum
Major > 5% by mass
Minor 5% by mass
TS EN 197-1
Mineral Admixtures
K : Clinker
D : Silica Fume
P : Natural Pozzolan
Q : Calcined Natural Pozzolan
T : Calcined Shale
W : Class C Fly Ash
V : Class F Fly Ash
L : Limestone (Organic compound < 0.5%)
LL : Limestone (Organic compound < 0.2%)
S : Granulated Blast Furnace Slag
TS EN 197-1
Composition
A : Lowest amount of mineral admixture
B : Mineral admixture amount is > A
C : Mineral admixture amount is > B
TS EN 197-1
Composition
CEM I : Portland Cement
95-100% K + 0-5% Minor
TS EN 197-1
Composition
CEM II : Portland Composite Cement
CEM II/A-S : Portland Slag Cement
80-94% K + 6-20% S + 0-5% Minor
CEM II/B-S : Portland Slag Cement
65-79% K + 21-35% S + 0-5% Minor
CEM II/B-P : Portland Pozzolanic Cement
65-79% K + 21-35% P + 0-5% Minor
CEM II/A-V : Portland Fly Ash Cement
80-94% K + 6-20% V + 0-5% Minor
TS EN 197-1
Composition
CEM III : Portland Blast Furnace Slag Cement
CEM III/A : Portland Blast Furnace Slag Cement
35-64% K + 36-65% S + 0-5% Minor
CEM III/B : Portland Blast Furnace Slag Cement
20-34% K + 66-80% S + 0-5% Minor
CEM III/C : Portland Blast Furnace Slag Cement
5-19% K + 81-95% S + 0-5% Minor
TS EN 197-1
Composition
CEM IV : Pozzolanic Cement
CEM IV/A : Pozzolanic Cement
65-89% K + 11-35% (D,P,Q,V,W) + 0-5% Minor
CEM IV/B : Pozzolanic Cement
45-64% K + 36-55% (D,P,Q,V,W) + 0-5% Minor
TS EN 197-1
Composition
CEM V : Composite Cement
CEM V/A : Composite Cement
40-64% K + 18-30% S + 18-30% (P,Q,V) + 0-5%
Minor
CEM V/B : Composite Cement
20-38% K + 31-50% S + 31-50% (P,Q,V) + 0-5%
Minor
Strength Classes
Name - Example
CEM II / A P 42.5 N
CEM II / A P 42.5 R