TITAN INDUSTRIES LIMITED

Leadership is transient.
It’s all about the difficult
process of staying there…

Titan 1987 – 2006

Creating wealth by
delivering value
 Our Heritage
• A part of the TATA group having a turnover of > USD 17.6
bn, equivalent to 2.6% of India’s GDP and having the biggest
market capitalization

• India’s largest employer in the private sector – 222000+

employees across 85 companies

• The TATA group has many Firsts:

– First private sector Steel mill
– First private sector Power utility
– First Luxury Hotel
– First Airline
– India’s largest software company (TCS)
– India’s First car maker (Tata Motors)
– India’s largest watch & jewellery mfgr (Titan)
 Titan Industries

• Wrist Watch Division 1986-87

• Jewelry Division 1992-93

• Table & Ornamental Clocks 1996-97

• Precision Engineering 2002-03

 Our Businesses
• Time Products
• Jewellery
• Accessories& Licensed Products
(Eyewear /Tommy Hilfiger)
• Precision Engineering
• Customer Service
 About us
• Titan is the sixth largest, integrated watch manufacturer brand in
the world
• Over 65 million watches sold across 30 countries
• 4 Factories - Main Watch & Jewellery plants in Hosur
• 3 Watch Assembly plants in Dehradun and Himachal Pradesh
• 2 plants of Precision Engineering Division (each in Hosur & Blr)
• Electronic Circuit Board Assembly plant in Goa

• Investment of over US$130 million

• A 450000 sq.ft. state-of-the-art facilities at our main plant
 TURNOVER

Revenue over
US$ 300 Million

•Working towards doubling it within the next 3 years

 Market & Industry Leadership
• >60% share of the organised Indian watch
market
• Largest national brand of Jewellery
• Large gap between Titan and the next best
• Vast distribution network
Our Network spans the entire country
10000 2300
Dealers ALL INDIA Towns

177 104
World Of Titan
Showrooms Towns

119 90
Time Zones
Multi-brand-stores Towns

616 314
Service Centers
Centers Towns

74 55
Tanishq
Boutiques Towns
 Discovering the world
• Titan’s global foray – 3 geographical territories

• Middle East – a strategy that worked! very successful

amongst the largest brands across the Middle East

• Learning from Europe – presence in 4 countries

• Asia Pacific – Thailand, Malaysia, Singapore and

recently the Philippines competing with the Swiss
and the Japanese

• Tanishq in the USA,the Middle East and in Singapore

4 continents – 30 countries – and growing..

 Cutting Edge Technology
• The Design Studio:
– Core strength in Industrial, Retail Graphic and Jewellery design.
– Demonstrated in the cutting edge product, packaging and retail
presence the brand portrays worldwide.
– Has international award winning designs to its credit.
• Sophisticated Design & Development Centre
– Advanced Pro-E workstations and prototyping facility
• Precision components for gyroscopes and other crucial
instruments in the aerospace industry
• Providing complete technical solutions for precision engineered
parts for the automotive, telecom and medical equipment
industries
• Every Ford Mondeo car rolling of the plant in Genk, Belgium
has a Titan Clock
 Inspirational
QUALITY
 Certified under ISO 9001 in Dec.’94
 ISO 14000 certification in 2002
 TS 16949 certification for PED in Feb ‘05
COMPANY
 A&M Award for best consumer durable company (6 successive years)
 Far Eastern Economic Review - 6th to 4th position
 National award for welfare of handicapped (150 employees)
 TN Chief Minister award for best employer of physically handicapped
 Safety award for longest accident free period by Government of Tamil Nadu
 Recipient of Mother Teresa award for “Best Corporate Citizenship”
 Recipient of Helen Keller award for best employer of physically handicapped
R&D
 DSIR national award for in-house R&D efforts - 1996 for Slim Movement
 Excellence in electronics for two consecutive years
EMPLOYEES
 President award for best employer of handicapped employees
 CII awards at regional / national level workskills competition
“Titan is an international
Company, which happens
to be in India”

- David Ogilvy
Venturing into new areas

Precision Engineering Division

 Venturing into new areas

Contract Manufacturing
• Aerospace

• Automobile

• Medical Instrumentation.

• Hydraulics/ Engineering.

Vision:
To be a global supplier of choice for precision manufacturing
and automation solutions
Current position: 3 segments 3 streams

Market Size
Rs 135,000 Cr. Automotive Market Size
Rs 575 Cr.

•Precision
components
Automation
•Dash board Aerospace Solutions
instruments

•Sub systems

Domestic & Medical Domestic

Market
International
Market. Only
TSMG
Study
CAPABILITIES
PRODUCT DESIGN & TOOL DESIGN
• State-of-the art CAD/CAM facilities
including PRO-E and Unigraphics
TOOL MANUFACTURING

• Progressive Die-sets, multi-station cross travel combination

tools, multi-cavity precision moulds, and forming dies

HEAT TREATMENT AND SURFACE TREATMENT

• Vacuum and controlled atmosphere heat treatment,

• Specialised polishing and deburring processes for tiny parts an

• Cadmium, Chromium, Silver, Tin plating and passivation

CAPABILITIES
PRECISION MACHINING
Accuracies achievable are:
• Linear Accuracies : +/- 0.003 mm
• Roundness & Concentricity: +/- 0.001 mm
• Surface Roughness : +/- 0.003 mm min
Equipped with high precision machines from around the world :
CNC Wire EDM, Die-sinking, Precision
CNC Milling, CNC Precision Hard Part Turning
Jig Boring, Jig Grinding, Cylindrical Grinding,,
And Multi-spindle automats.
CAPABILITIES
PRESS WORKING
Hydraulic & Mechanical presses
ranging from 6T to 300T
Co-ordinate accuracy of +/- 0.003 mm
Profile Tolerances within 0.020 mm
ASSEMBLY
Clean Room Assembly facility suitable for electro-mechanical
assemblies including end-of-line testing
ELECTRONICS
Hi-tec facility for manufacture of stepper motors, high quality
electronic circuit blocks, SMT, Chip-on-Board, Wire Bonding,
CAPABILITIES
MACHINE BUILDING AND
AUTOMATION
Custom Design, and Development of
• Linear Transfer Assembly Lines
• Rotary Transfer Assembly Lines
• CNC Servo-controlled Robots
• Vision based inspection systems
• Programmable Test Rigs for automotive sub-systems
• PLC/ CNC based special purpose machines
INSPECTION & MEASURING
• CMM: 3D CNC WERTH 400
• Form Tester: MAHR MMQ 44
• Roughness Tester: HOMMELWERKE T8000
• TMM : ISOMA, MITUTOYO
• Profile Projector: ISOMA, NIKON, TOPCON
• Height Gauge: TESA, MITUTOYO
• MPI & FPI: MAGNA FLUX; ITW-SIGNODE

PLUS a host of capabilities for On-line and Off-line

Measurements for micro-precision manufacturing
MANUFACTURING FACILITIES
AT HOSUR:
• Tool Manufacturing; Press Parts;
• Automotive Clocks
• Machine Building Automation

AT BOMMASANDRA, BANGALORE
• Aerospace Products
• Engineering Turned Parts

AT GOA:
• Chip on board Assembly; Wire bonding;
ACCREDITIONS:
 TS 16949
 ISO 9001:2000
 ISO 14001
 AS 9100B (in progress certification by May ‘06)
Current Customers:
AUTO AEROSPACE ENGINEERING
Ford, UK/ US UTC – HS/MT EATON
Visteon MOOG TOOL ROOM
Tata Motors ISRO TYCO
Stanadyne ADA
AUTOMATION & MACHINE BUILDING
DELPHI
KNORR BREMSE
BOSCH
3M
AUTOMOTIVE CLOCKS &
POINTERS
Dash Board Instruments.
Automobile Clocks
Oil Temperature Gauges
Gear Shift Indicators
Services Offered: Clocks and Gauges
• Product Design and Development

• Tool Design and manufacturing of injection moulds and press tools

• Injection Molding of Precision Components

• Design and manufacturing of Electronic Circuit Boards

• Assembly of sub-systems (Clean-room facility/ Skill manpower)

• Product Testing (including access to some international test houses)

• Robust Supply Chain including overseas warehousing facility

• Specific product certifications such as e-mark, EMC/EMI
 Clock for Ford-Mondeo

• BPO project for Ford

• Lead time 6 months
• Qty: 300k / annum
• Over 3000 hours tested
for product validation
(various climatic /
mechanical tests)
 Dash Board Clocks
(Day and night illumination)
Clocks:

Specifications:
Accuracy +/- one sec / day
Working Temp range +85 to -40 Deg C
Operating Voltage 7 to 17 V
Current consumption 110 mA

Features:
Night illumination
-- Different colour as per customer requirement
-- Full dial illumination by LED (SMT)
---Only indices illumination
---Time setting by push button
---Back light illumination of hands by LED(SMT)
--High impact polycarbonate front cover
--Full bright / semi bright plated plastic body
--Different colour painted plastic body as per customer need
-- Internal assemblies by snap fits (no fasteners used inside)

Certifications: EMC/EMI and e mark.

Gear Shift Indicator

Specifications:
Operating Voltage 12 V
Number of positions 5 to 8

Features
Night Illumination
-- Different colours as required by customer

-- Gear status illumination by LED (SMT)

-- Back light illumination by LED (SMT)

-- Polycarbonate dial

-- Inj Moulded high impact resistant ABS body

Oil Temperature Gauges
Specifications:
Accuracy +/-2.7 deg. Angle
Range 60 to 170 Deg C
Operating voltage 1.8 to 16 V
Operating Temp -20 to +70 Deg C
Features:
-- Night Illumination

-- Different colour as per customer requirement

---Only indices illumination
---Back light illumination of hands
--High impact polycarbonate front cover
--Injection moulded high impact resistant ABS body
Product Certification: EMC/EMI & e mark.
 Engineering Plastic - Molded Parts.

LCD Cover

Dash Board Pointers

Actuator

Printer Head. Counter Digit Wheel

 INJECTION MOULDING FACILITY
Total No. of Machines: 6
• Arburg 75T - 1no.
• Arburg 35T - 4nos.
• Battenfeld 25T – 1no.

Facilities include:
Auto loader, Hopper drier
Colour Blender
Mold heating: High Pr Water

Shotsize: 8g - 120 g
Injection position: Vertical or Horizontal

Materials handled:
ABS, ABS-PC Alloy,
Transparent Poly Carbonate
Nylon, PPS, Polyacetal
TOOL ROOM:
• Press Tools
• Moulds & Dies
• 5 – axis Milling
Mould for Tyco,UK - 8 Cavity
 Moulds & Tools - Types

• Cold runner multi cavity moulds

• Hot sprue moulds

• Hot runner moulds
• Mirror polished mould for clear components
• Progressive Tools
 Major Tool Room Machines
• Wire EDM (2) AGIE, MAKINO
• Die Sinking (3) CHARMILLES R35,
MAKINO – EDGE 2S,
• CNC Milling-5 axis (1) DMG 50 Evolution
• CNC Milling-3 axis (2) MAKINO
• Cylindrical Grinding (2) TSCHUDIN, TRIPET
• Tool & Cutter Grinder (2) EWAG
• Jig Boring (2) HAUSER
• Jig Grinding (1) HAUSER
• CNC Turn mill (3) HARDINGE Elite 8/51, Talent
MAZAK QTNexus, DMG Famot
 WIRE EDMs

AGIE CLASSIC 2S MAKINO WEDM EH3

 DIE SINKING

MAKINO EDNC 43 ROBOFORM 35 P

Not in the photo (MAKINO EDGE 2S arrival by Jan ’06)

CNC 5 AXIS MILLING

X axis 500 mm
Y axis 420 mm
Z axis 380 mm
C axis Table rotation
A axis Table swivel 0-180
Max table load 200 Kg
Spindle RPM 18000

DECKEL MAHO
DMU 50 e VOLUTION
 CNC MILLING - 3 AXIS

MAKINO RMC 55 High Speed Milling

MAKINO S33 Arr by Jan ‘06
JIG BORING/ JIG GRINDING
 HIGH PRECISION GRINDING

EWAG UNIVERSAL GRINDER TSCHUDIN CYLINDRICAL

(Min 0.2mm Dia) GRINDER HTG 310
HARDINGE TALENT GILDEMEISTER CTX 210
PRECISION
COMPONENTS:
• Aerospace parts
• Automotive Parts
• Engineering parts
Precision Machined Parts For Automotive Industry
Aerospace Parts

Internal Flex Joint

External Flex Joint

Aerospace Parts
Aerospace Parts
Aerospace Parts
Hydraulics Parts

25 mm
Machine Building and
Automation Solutions
• Linear Transfer lines
• Rotary Transfer lines
• CNC Servo Robots
• Optical Interfaces
Watch Main Plate Assembly Line
ECB Assembly Line
Piston Rod Assembly machine
Radar Automated Positioning System
Foot Brake Test System Air Dryer Test System
Spring Brake Test System

Brake Chamber Test System

Leak Test System – Cycle time 6 sec
CVA Machine
Watch Assembly Line - On Line Water Resistance Tester.
Contacts:

Titan Industries Limited

Precision Engineering Division
27, SIPCOT Industrial Complex
Hosur - 635 126
Tel: +914344554850
Fax: +914344276523

Satish S
Manager - Business Development
Mobile +919845650154
satishs@titan.co.in
visit www.titanworld.com
THANK YOU