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    Chaiyanya

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    Sairaja Noone
    This document outlines a study on multi-objective optimization in electric discharge machining of aluminum metal matrix composites. It discusses the materials used, including aluminum 7075 alloy and titanium carbide, their properties, applications, and compositions tested. Samples were fabricated through stir casting with three titanium carbide content levels and dimensions of 100x80x40mm. Stir casting is described as a liquid state composite fabrication method where ceramic particles are mechanically mixed into a molten metal matrix.

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    Chaiyanya

    Uploaded by

    Sairaja Noone
    23 views11 pages
    This document outlines a study on multi-objective optimization in electric discharge machining of aluminum metal matrix composites. It discusses the materials used, including aluminum 7075 alloy and titanium carbide, their properties, applications, and compositions tested. Samples were fabricated through stir casting with three titanium carbide content levels and dimensions of 100x80x40mm. Stir casting is described as a liquid state composite fabrication method where ceramic particles are mechanically mixed into a molten metal matrix.

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    Multi objective optimisation of aluminium metal matrix composites using edm

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    PPT CHAIYANYA

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    This document outlines a study on multi-objective optimization in electric discharge machining of aluminum metal matrix composites. It discusses the materials used, including aluminum 7075 alloy and titanium carbide, their properties, applications, and compositions tested. Samples were fabricated through stir casting with three titanium carbide content levels and dimensions of 100x80x40mm. Stir casting is described as a liquid state composite fabrication method where ceramic particles are mechanically mixed into a molten metal matrix.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    23 views11 pages

    Chaiyanya

    Uploaded by

    Sairaja Noone
    This document outlines a study on multi-objective optimization in electric discharge machining of aluminum metal matrix composites. It discusses the materials used, including aluminum 7075 alloy and titanium carbide, their properties, applications, and compositions tested. Samples were fabricated through stir casting with three titanium carbide content levels and dimensions of 100x80x40mm. Stir casting is described as a liquid state composite fabrication method where ceramic particles are mechanically mixed into a molten metal matrix.

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    © All Rights Reserved
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    Download as pptx, pdf, or txt
    of 11

    MULTI-OBJECTIVE OPTIMIZATION IN ELECTRIC DISCHARGE

    MACHINING USING ALUMINIUM


    METAL MATRIX COMPOSITES
    N.SAIRAJA By (B15ME074)
    B.CHAITANYA (B15ME116)
    B.SANKALP (B15ME086)
    G.ROHAN KUMAR (B15ME075)

    Under the guidance of


    S.CHANDRAMOULI
    Asst. Professor of MED

    DEPARTMENT OF MECHANICAL ENGINEERING


    KAKATIYA INSTITUTE OF TECHNOLOGY & SCIENCE,WARANGAL
    (An Autonomous Institute Under Kakatiya University,Warangal)

    8/2/2019 1
    TABLE OF CONTENTS:-

    1. MATERIALS USED AND SPECIFICATION


    2. PROPERTIES
    3. APPLICATIONS
    4. COMPOSITIONS OF SAMPLES & DIMENSIONS
    5. STIR CASTING OF MMC

    9/23/2016 2
    Material used and specifications
    ALUMINIUM 7075:-
     It is high grade type of aluminium of 7 series
     7075 aluminium alloy is an aluminium alloy , with zinc as the
    primary alloying element
     7075 aluminium alloy's composition roughly includes
    1) 5.6–6.1% zinc,
    2) 2.1–2.5% magnesium,
    3) 1.2–1.6% copper,
    4) And less than a half percent of silicon, iron, manganese,
    titanium, chromium, and other metals.

    3
    Why aluminium 7075 ?
     It is strong, with a strength comparable to many steels.
     It has good fatigue strength and average machinibility .
     It has lower resistance to corrosion than many other aluminium
    alloys.
     It has maximum tensile strength of 280 Mpa, and maximum yield
    strength 140 Mpa.
     The material has an elongation of 9–10%.
     7075 aluminum alloy is highly corrosion-resistant combined with
    generally acceptable strength profile.
     Due to their high strength-to-density ratio 7000 series alloys such as
    7075 are often used in transport applications, including marine,
    automative and aviation.

    8/2/2019 4
    TITANIUM CARBIDE:-
     Titanium carbide, Tic , is an
    extremely hard refractory ceramic material, similar to tungsten
    carbide.
     It has the appearance of black powder with the sodium
    chloride crystal structure.
     As found in nature its crystals range in size from 0.1 to 0.3mm
    1) Chemical Properties
    Formula:- CTi
    Formula Weight:- 59.91
    . Form:- 30-50nm APS Powder, S.A. 35-
    45m2/g
    ca 3140°
    Group:- Titanium 4
    Carbon 14
    Density:- 4.93
    Storage & Sensitivity:- Ambient temperatures.

    9/23/2016 5
    2) Chemical composition:-
    Titanium:- 79.9
    Carbon:- 20.3

    3) Physical properties:-
    Density:- 4.93 g/cm3
    Molar mass:- 59.89 g/mol

    4) Thermal Properties:-
    Melting point:- 3160 °C
    Boiling point:- 4820 °C

    9/23/2016 6
    APPLICATIONS:-

     In the manufacture of wear-resistant tools, cutting tools


     As a coating for abrasive steel bearings, wear resistant
    tools
     In the form of nano titanium carbide ceramic in optics
    applications
     Enhance the conductivity of materials and as a nucleating
    agent
     Titanium carbide (TiC) nanoparticles show good chemical
    inertness and good conductivity

    9/23/2016 7
    COMPOSITION OF SAMPLES
    ALUMINIUM ALLOY 7075 TITANIUM CARBIDE
    95% 5%
    93% 7%
    91% 9%

    DIMENSIONS:- 100X80X40mm

    The dimensions of the workpiece after stircasting will be changed


    with the help of wire EDM.

    8/2/2019 8
    STIRCASTING OF MMC
    • Stir Casting is a liquid state method of composite
    materials fabrication, in which a dispersed phase
    (ceramic particles) is mixed with a molten matrix metal
    by means of mechanical stirring.
    • Stir Casting is the simplest and the most cost
    effective method of liquid state fabrication.
    • Three combinations of reinforcement (5%, 7%, 9%, of
    TiC) are fabricated with aluminium 7075 metal
    matrix.

    8/2/2019 9
    STIR CASTING

    9/23/2016 10
    THANK YOU

    9/23/2016 11

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