DimXpert and TolAnalyst Made Easy-021808
DimXpert and TolAnalyst Made Easy-021808
DimXpert and TolAnalyst Made Easy-021808
Craig Therrien
Product Manager
GD&T Primer
DimXpert
TolAnalyst
ASME Y14.41-2003
ISO
Under Construction
Bonus Tolerance:
Both
Maximum
MMC Material
(Maximum Condition
Material(MMC)
= largest shaft
Condition) in smallest
and LMC (Leasthole
Material
Condition) allowCondition
Least Material a Bonus (LMC)
Tolerance
=
smallest shaft in largest hole
Only GD&T emphasizes the
relationship between diameter
tolerance and center positional
Blue Area = Bonus tolerance
Tolerance!
Geometric
Characteristic
Form Tolerances:
Orientation Tolerances:
Tolerance zone: two parallel planes separated Conformance: the smallest parallelism
by the specified tolerance that are parallel to zone to which the feature conforms
datum plane A
Location Tolerances:
Tolerance zone: 2 cylindrical boundaries with a diameter Conformance: the smallest position
equal to the specified tolerance that are perpendicular to zone to which the features conform
datum plane A, and basically located to datum planes B
and C
© 2006 SolidWorks Corp. Confidential. 15
GD&T Elements: Tolerance Types and Zones
Runout:
Profile:
Experienced in GD&T
– DimXpert speeds GD&T creation
DimXpert
Feature Manager
DimXpert Toolbar
DimXpert Automatically
Recognizes and Creates
Manufacturing Features
© 2006 SolidWorks Corp. Confidential. 28
DimXpert Functionality: Manufacturing Feature
Types
Hole Cone Countersink Counterbore Plane
=
Planes
Slot
Notch
Chamfer
© 2006 SolidWorks Corp. Confidential. 30
DimXpert: Manufacturing Feature Recognition
Sketch dimensions:
– Primary purpose are to facilitate the
creation of the part, configurations, and
design tables
– Are often linked to construction geometry,
which aren’t present on the finished part
– Aren’t always consistent with the methods
used for dimensioning manufacturing
features, e.g., pockets, slots, and notches
– Don’t always meet the requirements
necessary to support geometric tolerancing
DimXpert Dimensions:
– Primary purpose is to communicate
a part’s functional requirements for
assembly, manufacturing and
inspection
– Are always associated with
manufacturing features
– Are always associated with a
tolerance
– Dimensions (basic) associated with
geometric tolerances originate from
and are oriented to the datum
reference frame
Tolerance values
based on decimal
precision
Chain Baseline
Note:
1. Option applies to Position
tolerances only Baseline Dimension Scheme
2. The Recreate Basic Dim is an
RMB option given when a
position tolerance is selected in
the DimXpertManager
Combined Dimension
Separate Dimensions
DimXpert:
All SolidWorks
Steps:
– Automatic
Dimension
Scheme
Tolerance type: Geometric
Scope:
All features
– Show Tolerance
Status
– Review
DimXpertManager
Steps
– Automatic
Dimension
Scheme
Tolerance type: Plus and
Minus
Scope:
All features
– Show Tolerance
Status
– Create Drawing
Steps
– Automatic Dimension
Scheme
Tolerance type:
Plus and Minus
– Selected Features
Dimension the center hole, top
and right hand plane from the
bottom and left hand plane
Dimension the 4 hole pattern
from the center hole
After ADS
Steps
– Automatic Dimension
Scheme
Tolerance type:
Plus and Minus
– Location Dimension
After Location Dimension is used to
Create the 30 dimension create the 30 and 80 dimensions
Create the 80 dimension
3. Select the
top face, and
4. Place the
then OK
dimension
Step 1 Step 2
– Create left 40 dimension – Combine the 2 Dimensions
Show tolerance status
Step 3 Step 4
– Change length of left leg – Create dimension from the
Dimensions are automatically broken bottom plane to a compound
plane containing the two top
faces
– Show tolerance status
Step 5
– Dimension the hole location and size
Face selection must be used
Create the
tolerance
scheme as
shown using:
– Datum
– Size
Dimension
– Geometric
Tolerance
– Location
Dimension
Datum Command
– Create datums A, B, and C
Size Dimension
– Create the hole
callouts for the
two counterbore
patterns
Geometric
Tolerance
– Create the
two position
tolerances
Location
Dimension
– Create the 60
and 25
dimensions
Show
Tolerance
Status
Create Datum A
– Include both
front faces
Create the
location
dimension
Worst-case analysis
– Assumes dimensions vary within the entire range of their tolerance
zones and that the accumulation of tolerances will experience all
possible variations
Gmin = L1 + L2 + L3 + L4… + Ln
= L1 + L2 + L3 + L4
= 152.75 + (-60.75) + (-42) + (-50.5)
= -0.5 Interference
Using statistical RSS to compute the minimum and maximum gap (G)
Dimension to
Intersect line
Contributor list
– Priority ranks tolerances based on their total contribution to the
tolerance stack
TolAnalyst
Inventor
ProE
Create a Study
– A TolAnalyst Study includes all information required to perform the
tolerance analysis
TolAnalyst Study
Before After
Before After
Before After
Maximum/minimum tolerance
stack-up
Identifies key contributors
Graphically displays result
Reduces prototyping and testing
for assembly fit
Leverages DimXpert
Eliminates error-prone hand
calculations
Enables fast tolerance optimization