Boiler Overveiw: Flue Gas Path

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BOILER OVERVEIW

FLUE GAS PATH


CROSS OVER DUCT
Stack Analysers

Sox (ppm) -0.674


Nox (ppm) -0.151
SPM (mg/Nm3) -0.196
Back pass pressure (mbar) CO (ppm) 34.02
0.43 0.082 0.01
BACK PASS inlet/outlet
48.45 Deg C 51.21 Deg C
TEMP. (DegC) & Pr.
45.33 Deg C 41.24 40.72 47.49 Deg C (Kg/cm2) –
50.19 Deg C 46.46 Deg C
CYCLONE LHS outlet CYCLONE RHS
FSH
53.21 Deg C
RAV 1A RAV 1B 53.11
0.183 0.192
LTSH

upper dp 53.61 Deg C


0.014 mbar 53.3
seal pot (RHS) seal pot (RHS)
temp. & Pr. middle temp. temp. & Pr. ECO
40.03 Deg C 39.44 Deg C 39.21 Deg C
seal pot O2
2E-18 mbar seal pot 39.41 Deg C 0.00 mbar 66.48 50.89 -0.028 17.60
(RHS) Analyser
(LHS) 39.88 Deg C (%)

APH CHIMNEY
combustor dp
FBHE 1
-0.139 mbar FBHE 2

combustor
FBHE 3
FBHE 4 SUB level dp
22.11 MBAR

ESP I/L ESP ESP O/L Temp. & Pr.


Total OIL Flow Lower temp. Temp. & 42.67 Deg C
to BED LANCE 41.79 Deg C Pr. 44.68 Deg C 0.063 mbar
and SUBs 39.81 Deg C 42.88 Deg C -0.847 mbar
0.00 0.03 Kg/hr. 41.13 Deg C ASH COOLERs
-5 mbar

SA Flow 0.004 TPH COMBUSTOR


Disch. Pr. 0.025 mbar ID FAN
Temp. Deg C -0.062 mbar
Windbox Pr. FBHE & ASH COOLERS
TEMPERATURES (DEG C)
EC BC
FBHE 1 42.68 41.4
PA Flow 0 TPH FBHE 2 39.35 39.99
Disch. Pr. 0.17 mbar FBHE 3 42.26 40.74
Temp.
Deg C FBHE 4 44.32 154.9
AC 1
AC 2
CIRCULATION IN CFBC BOILER:-
COLD START UP OF BOILER
For Cold startup we have to filled PSSR with dully signed by all departmental HOD’s (Interlock sheet
,Boiler startup checklist ,Boiler manual door Checklist documents ,are attached along with):-

SEQUENCE OF DRIVE START :-


• START ID FAN
• Any ONE PURGE & SEAL blower RUN
• Any TWO SEAL POT BLOWER RUN
• ANY ONE FBHE EC BLOWER RUN
• FBHE BC BLOWERS RUN
• SA Fan RUN
• Then PA FAN
• Then Filling Up BED Material (20 TN approx.
• Maintain INLET Draft Pressure same or below 0 Mbar
• Then Burner Startup Procedure .
CFBC BOILER DRIVE INTERLOCK

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