Internship

Don Bosco Institute Of Technology
Department of Mechanical Engineering
OVERVIEW ON PRODUCTION OF CNC

Presented by
SOUMYA S C (1DB15ME110)
Guided by:
Dr A M NAGRAJ
professor and head
Department of mechanical engineering
Outline
 COMPANY PROFILE
 DEPARTMENTS IN ACE
 AREA OF STUDY
 OUTPUT OF INTERNSHIP
OBJECTIVE OF INTERNSHIP
COMPANY PROFILE
ABOUT ACE
 Ace Designers, led by three experienced design engineers and powered by
a dynamic team of more than 500 members is one of India’s largest
machine tool manufacturing companies. With a spread of over 50000
square meters, its manufacturing plants, located in Bangalore, India, are
equipped with state of the art technology to deliver large scale high quality
products.
COMPANY BRANCHES
DIVISIONS OF ACE DESIGNERS.
 Metrology
 SMD-Sheet Metal Division
 CMD-Component Manufacturing Division
 PAINTING
 Assembly
METROLOGY
Metrology is the science of measurement. All measurement

activities in ACE are carried out at the Metrology Lab. It is
the standards lab at ACE. Calibration of measuring
instruments and other high-precision measurements are the
specialization of this department.
The various machines in metrology lab:
 Roundness Tester
 Profile Projector
 Smart Balancer
 Electronic Level Blue Level
Surface Roughness Testing Machine
SHEET METAL DIVISION
(SMD)
The outer metal covered on a machine is manufactured in
Sheet Metal Division. Huge metal sheets will be cut and
made in proper required shape. This department is
concerned with all work done on sheet metal which is used
in manufacture of parts like the housing, doors and all other
sheet metal parts used on the CNC.
The two types of sheets used are:
1. HRCA – Hot Rolled Closed Annealed The material used
for HRCA is stainless steel.
2. CRCA - Cold Rolled Closed Annealed. The material
used for CRCA is mild steel of different grades
COMPONENT MANUFACTURING DIVISION
CMD is a department where singular batch components are manufactured
and are further forwarded to the stores where it gets stored and can be
obtained by the assembly unit as and when required. It is the in-house
machining division, where the machinable assembly items of a machine
like bearing housing, saddle, top tables etc. are manufactured.
This division comprises machining centers, turning centers, grinding
machines and special lathes to machine the components. Here, certain
raw materials are brought in from outside. All components are
manufactured according to their process drawings specific to each
component. The raw materials are then processed according to their
concerned drawings. A process drawing is extremely important for the
manufacture of any component because it contains the step by step
procedure to machine the component after the proof machining by the
vendor and plays a major role in defining the final dimensional accuracy
of the completed component.
PAINT SHOP
The primary concern of this department is cleaning of castings and sheet
metal works and painting them to prevent rust and also to give
For sheet metal works the material used are:
 CRCA Sheet: Cold rolled closed annealed
 HRCA Sheet: Hot rolled closed annealed the machine aesthetic
looks.
PROCESS OF PAINTING
 DUST CLEANING AND DE-GREASING

 RINSED WITH SOFT WATER
 DE-RUSTING (HYDROCHLORIC ACID BASE)
 PHOSPHATING (MANGENESE, IRON AND ZINC)
 DE-MINERALIZING
 PRE HEATING (OVEN)
 POWDER COATING.
MACHINE ASSEMBLY
 The assembly starts off with Axis alignment and Assembly division. The
machined surface is kept clean using kerosene. The guide ways, Linear
Motion (LM) or Box/Hardened Guide-ways are used. LM guide ways
are used for higher precision but cannot take deeper cuts whereas box
guides can take deeper cuts but comparatively less precise. Using a
spirit-level, the guide-ways are leveled. The guides are tightened to the
Guide-ways such that there is complete contact with the bed.
 The next step in the machine assembly is the assembly of the housing
and greasing of bearings for the re-circulating ball screw arrangement.
The ball screw is then assembled on the machine in between the two
rails. This arrangement is used for both the axes. The cross-slide is now
assembled on top of the ball screw arrangement. LM guides are
inherently friction-free to a certain degree. The headstock is fastened
onto the bed. The pulleys are mounted onto the motor shaft and spindle.
The motor is then mounted onto its position. Belts are wrapped around
these pulleys and tensioned to a pre-determined value. This is called belt
tensioning.
AREA OF STUDY
 Lathes are the only universal CNC Machine tool because a lathe can make all
of the parts needed for another lathe. A lathe spins the workpiece in a spindle
while a fixed cutting tool approaches the workpiece to slice chips off of it.
Because of this geometry, lathes are ideal for parts that have symmetry around
some axis that could be chucked up in the spindle
 They may have a considerable amount of other functionality as well, and
there are many variations on lathes such as Swiss Lathes. The act of cutting a
workpiece on a lathe is called "Turning".
 A CNC lathe is typically designed to utilize modern versions of carbide
tooling and processes. A part can be designed for customization, and the
machine’s tool paths are often programmed using the CAD or CAM
processes. However, a programmer can manually design a part or tool path as
well. The resulting coded computer file is then uploaded to the CNC machine,
and the machine will then automatically produce the desired parts for which it
was programmed to design.
 The FUNUC Software is used in CNC Lathe machines
NEW LAUNCH
Benefits of CMV-350 TS
● Two parallel spindles machining two identical work pieces at

once
● Large reduction in the cost per component due to reduction
in Cycle time per component
● Optimal reduction when multiple components are machined
each cycle
● Two times the productivity within a footprint only slightly
larger than that of a single spindle machine
● Reduction in the manpower requirement, resources
maintenance cost
● Reduced Power consumption
● Perfect balance of Productivity & Economy
● Ideal for high volume production of identical components
OUTPUT OF INTERNSHIP
Hence I conclude my report by successfully completing internship of
duration of 4 weeks in ACE DESIGNERS PVT. LTD. And I thank
respected people and head of various departments who allotted there
time and guided us through different process happening and sharing
their knowledge with us which helped us in bridging the gap between
the college education and industrial requirement and I gained a lot of
information about how the CNC machines are manufactured and their
working .One of the valuable skill I have learnt from this internship is
ability to speak with in professional setting .
REFERENCE

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Don Bosco Institute Of Technology

Department of Mechanical Engineering

OVERVIEW ON PRODUCTION OF CNC

Metrology is the science of measurement. All measurement

 DUST CLEANING AND DE-GREASING

● Two parallel spindles machining two identical work pieces at

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