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    Process Engineering For Non-Process

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    This document summarizes key topics in process engineering for non-process facilities in the oil and gas segment. It discusses the production and processing stages including piping and instrumentation diagrams, pipe classification, valve selection, insulation, separation, and instrumentation. The production stage involves wellhead platforms and separation of oil, gas, and water. Processing includes central platforms for crude stabilization, gas compression, and produced water treatment.

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    Process Engineering For Non-Process

    Uploaded by

    asdfdf
    218 views24 pages
    This document summarizes key topics in process engineering for non-process facilities in the oil and gas segment. It discusses the production and processing stages including piping and instrumentation diagrams, pipe classification, valve selection, insulation, separation, and instrumentation. The production stage involves wellhead platforms and separation of oil, gas, and water. Processing includes central platforms for crude stabilization, gas compression, and produced water treatment.

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    Process Notes

    Original Title

    Process Engineering for Non-Process

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    This document summarizes key topics in process engineering for non-process facilities in the oil and gas segment. It discusses the production and processing stages including piping and instrumentation diagrams, pipe classification, valve selection, insulation, separation, and instrumentation. The production stage involves wellhead platforms and separation of oil, gas, and water. Processing includes central platforms for crude stabilization, gas compression, and produced water treatment.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    218 views24 pages

    Process Engineering For Non-Process

    Uploaded by

    asdfdf
    This document summarizes key topics in process engineering for non-process facilities in the oil and gas segment. It discusses the production and processing stages including piping and instrumentation diagrams, pipe classification, valve selection, insulation, separation, and instrumentation. The production stage involves wellhead platforms and separation of oil, gas, and water. Processing includes central platforms for crude stabilization, gas compression, and produced water treatment.

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    You are on page 1of 24

    Process Engineering for Non-Process

    Prepared by: Suliana Suliman


    Date: 4th October 2018
    Topics:
    • Oil and Gas Segment
    • Production
    • Processing
    • Piping & Instrumentation Diagram (P&ID)
    • Pipe Classification
    • Valve Selection
    • Insulation
    • Separation
    • Instrumentation
    2 - Wood Group Mustang
    Oil and Gas Segment
    Exploration& Field Production Transportation
    Transportation & Refining Distribution
    Extraction Production & Processing
    Appraisal Development Storage to user

    • Separation Recycle
    • Find the field • To meet product • Pipeline • Refined
    • Wells are
    spec. products
    drilled
    • Well appraisal • Tanker
    • Wellhead Gas Compression
    • Seismic survey Reservoir • Crude Oil Terminal
    Platform
    • Feasibility study
    Wellhead Flare
    facilities

    Full Well Oil Stabilization


    Stream (FWS)

    Water

    Treatment -
    overboard

    UPSTREAM MIDTREAM DOWNSTREAM

    4 - Wood Group Mustang


    Production
    Wellhead Platform
    • Where facilities (onshore and offshore) take the oil &
    gas mixture out of the wells
    • Producer wells (Oil / Gas)
    • Injector wells (Gas/ Water) - enhanced oil recovery
    • Single / Dual Completion
    • Gas lift
    • Production / Test Header
    • Well Testing - Test Separator
    • Utilities: Instrument Air, Open & Closed Drain,
    Firewater, etc.
    • Examples: GuB, GuC, PaA
    6 - Wood Group Mustang
    Continue…
    Gas Lift Gas Injection
    1. Inject into oil producer wells tubing 1. Has its own wellhead
    2. To lift the well fluids by reduce the 2. To maintain oil reservoir pressure
    fluid’s density

    • Pressure Equalization Line:


     early life of wells (high pressure)
     Introduce pressure downstream of choke valve, SSV
    and SCSSV before valves opening (prevent valve
    damage)

    7 - Wood Group Mustang


    Process Flow Diagram (PFD)

    • Overview / general flow of processes and equipment – main lines & equipment

    • Show relationship between major equipment

    • Does not show minor details such as piping details

    8 - Wood Group Mustang


    Heat & Material Balance (HMB)
    • Tabulate operating conditions and
    properties
    • Need to cross-referred with PFD/UFD
    • Reference for datasheet and calculation
    • Results from HYSYS simulation

    9 - Wood Group Mustang


    Oil Producer – Single Completion

    10 - Wood Group Mustang


    Water Injector – Single Completion

    11 - Wood Group Mustang


    Processing
    Central Processing Platform
    • Further process to meet product (oil / gas)
    specification
    • Crude Stabilization – multi-stages separation
    • Gas Compression – for gas injection / gas lift
    • Produced Water Treatment – before overboard
    • Utilities: Instrument Air, Open & Closed Drain,
    Firewater, Diesel, Chemical Inject.
    • Examples: GuA, GuD

    13 - Wood Group Mustang


    Crude Stabilization System - PFD

    14 - Wood Group Mustang


    Gas Compression System - PFD

    15 - Wood Group Mustang


    Produced Water Treatment - PFD

    16 - Wood Group Mustang


    Piping & Instrumentation Diagram
    (P&ID)
    • Also known: Mechanical Flow Diagram (MFD)

    • Detail diagram, which shows:


    a) Piping and its details (line no., spec, service)

    b) Equipment (design condition, dimension, etc.)

    c) Instrumentation (safety & control devices)

    d) Isolation valves

    e) Miscellaneous: vent and drain lines, liquid level diagram, spec. break

    17 - Wood Group Mustang


    Continue….

    18 - Wood Group Mustang


    Pipe Classification

    1. Pressure rating (150#/300#/600#, etc):


    • How to select the rating: See the source of pressure (i.e. equipment)
    • Select the pressure rating higher than the design pressure of the
    equipment
    • Can be fully rated or lower
    • When de-rate, PSV is required on the lower system for overpressure
    protection

    2. Pipe material:
    • Based on service / fluid flowing in the pipe
    • Also consider max / min. design metal temp. (i.e. low temp. CS)

    19 - Wood Group Mustang


    Valve Selection
    1. Block valve:
    • For isolation, on-off valve
    • Ball, gate
    • Provide at inlet and outlet of equipment
    • Require full bore (FB) at inlet outlet of PSVs, inlet of Launcher /
    Receiver.

    2. Throttling valve:
    • For regulating
    • Globe, butterfly
    • Provide at drain line, bypass of control valve

    20 - Wood Group Mustang


    Insulation
    1. Purposes:
    • For personnel protection

    • For heat conservation (hot or cold)

    • For acoustic insulation

    21 - Wood Group Mustang


    Separation (Two / Three Phase)
    Two Phase Three Phase
    1. Separate into liq. (oil + water) and gas 1. Separate into oil + water + gas

    `
    22 - Wood Group Mustang
    Instrumentation
    1. Real time measurement, control and safety

    2. To meet safety, environmental regulations, quality and productivity

    3. Process variables: Pressure, Temperature, Level, Flowrate

    4. Measurement / monitoring: meter, gauge

    5. Control: Control Valve, regulator

    6. Safety: PSV, SDV, BDV

    23 - Wood Group Mustang


    24 - Wood Group Mustang

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