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    Vibration Analysis of Ball Bearings: A Seminar On

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    Arun Thomas
    This seminar discusses vibration analysis of ball bearings. It covers bearing types, parts, and functions. Methods of vibration analysis like time-domain, frequency-domain, and EMD are explained. Defects in bearings like inner/outer raceway and ball defects produce periodic impacts detectable by vibration analysis. Normal bearings have lower frequency vibrations while defective bearings show peaks at bearing defect frequencies. Vibration analysis can detect issues like misalignment, looseness, and resonance that cause bearing damage.

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    Vibration Analysis of Ball Bearings: A Seminar On

    Uploaded by

    Arun Thomas
    37 views22 pages
    This seminar discusses vibration analysis of ball bearings. It covers bearing types, parts, and functions. Methods of vibration analysis like time-domain, frequency-domain, and EMD are explained. Defects in bearings like inner/outer raceway and ball defects produce periodic impacts detectable by vibration analysis. Normal bearings have lower frequency vibrations while defective bearings show peaks at bearing defect frequencies. Vibration analysis can detect issues like misalignment, looseness, and resonance that cause bearing damage.

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    This seminar discusses vibration analysis of ball bearings. It covers bearing types, parts, and functions. Methods of vibration analysis like time-domain, frequency-domain, and EMD are explained. Defects in bearings like inner/outer raceway and ball defects produce periodic impacts detectable by vibration analysis. Normal bearings have lower frequency vibrations while defective bearings show peaks at bearing defect frequencies. Vibration analysis can detect issues like misalignment, looseness, and resonance that cause bearing damage.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    37 views22 pages

    Vibration Analysis of Ball Bearings: A Seminar On

    Uploaded by

    Arun Thomas
    This seminar discusses vibration analysis of ball bearings. It covers bearing types, parts, and functions. Methods of vibration analysis like time-domain, frequency-domain, and EMD are explained. Defects in bearings like inner/outer raceway and ball defects produce periodic impacts detectable by vibration analysis. Normal bearings have lower frequency vibrations while defective bearings show peaks at bearing defect frequencies. Vibration analysis can detect issues like misalignment, looseness, and resonance that cause bearing damage.

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    You are on page 1of 22

    A SEMINAR ON

    VIBRATION ANALYSIS OF
    BALL BEARINGS

    Guide, Presented by,


    TONY VARGHESE Arun Thomas
    Asst. Professor ROLL:NO:32
    CONTENTS:
    • Introduction
    • Bearings
    • Types Of Bearings
    • Function of bearings
    • Parts of bearing
    • Vibration Anlysis
    • Vibration Anlysis Method
    • EMD Method
    • Vibration Analysis of Rolling Element Bearings Defects
    • VIBRATION ANALYSIS APPLICATION
    • CONCLUSION
    • Reference
    INTRODUCTION:
    • Rolling bearings are among the most important parts of
    vehicles, work machines
    • a defect in such a bearing would cause malfunction
    • a lot of work has been done on vibration analysis of ball
    bearings.
    • Generally, the work may be categorized as
    • time-domain approaches, frequency-domain approaches
    and time–frequency analysis
    BEARINGS:
    • Machine element that constrains relative movement to the
    desired motion
    • Reduces friction betweeen moving parts
    • Lubrication is used to reduce friction
    • Reduces friction by virtue of its shape,by its material
    TYPES OF BEARINGS:
    • PLAIN BEARING: shaft rotating in a hole
    • ROLLING ELEMENT BEARING:rolling element placed
    between the turning and stationary races
    • JEWEL BEARING:one of the bearing surface is made of
    an ultra hard jewel material
    • FLUID BEARING: a non contact bearing in which load is
    supported by a magnetic field
    • MAGNETIC BEARING:load is supported by a magnetic
    field
    • FLEXURE BEARING:motion is supported by a load
    element which bends
    FUNCTIONS OF BEARINGS
    • Provides stability and frictionless motion to a rotating
    shaft
    • Hold and guide to the shaft
    • Smooth and free motion to save power
    PARTS OF BEARINGS
    • Inner Race: structure of
    the bearing that the balls
    rotate
    • Balls:bearing spins
    • Cage:act as a holder to
    seperste the balls resting
    within the inner and outer
    races
    • Outer Race:outer ring of
    the bearing
    VIBRATION ANALYSIS
    • a technique used to
    identify and predict
    mechanical anomalies in
    industrial machinery
    • by measuring the vibration
    and identifying the
    frequencies involved
    • vibration is recorded by
    an accelerometer and the
    data is processed by a
    spectrum analyzer
    VIBRATION ANALYSIS METHODS
    • VERY HIGH FREQUENCY:
    • ultra sound and stress testing
    • shock pulse,spike energy
    • HIGH ENERGY
    • eveloping and amplitude demodulation
    • acceleration spectrum
    • MID LOW FREQUENCY
    • velocity spectrum
    • time waveform analysis
    EMD METHOD
    • EMD method is to decompose the original signal into
    some different IMF components
    • the number of extrema and the number of zero-crossings
    must either be equal or differ at most by one.
    • At any point, the mean value of the envelope defined by
    local maxima and the envelope defined by the local
    minima is zero
    Vibration Analysis of Rolling Element
    Bearings Defects
    • Defects in the REB produce a series of impacts which
    repeat periodically at a rate known as the bearing
    frequencies
    • Defects in the REB produce a series of impacts which
    repeat periodically at a rate known as the bearing
    frequencies
    • defects occurring in the REB can be as classified asouter
    raceway defect, inner raceway defect, ball defect.
    Dynamic response of a normal (no defect)
    bearing system

    • Fig {a} - Y-direction acceleration response of a normal


    bearing system
    • Fig {b}-frequency spectrum
    Vibration response of normal bearing

    • the response frequencies that may affect bearing life is in


    the low-frequency range and are usually less than 500 Hz
    • One of the peak frequencies is at about 102 Hz
    • peak responses are also observed at the harmonics that
    are multiples of this ball passing outer race frequency.
    Dynamic response of the bearing with
    defect
    Vibration response of abnormal bearing
    • The acceleration response of the defective bearing
    system is much higher than that of the normal bearing
    system
    • frequency spectrum also reveals a peak at 102 Hz
    • when the ball passes over the defect, the shape of the
    acceleration response is different between the three
    functions
    Application in vibration analysis of ball
    bearings
    Normal bearing:
    • the vibration signal is complex and
    nonlinear due to the compliance
    vibration and the effect of lubrication
    • vibrations mainly come from the
    varying compliance of the structure,
    internal excitations and external
    disturbance
    • frequency of
    • natural vibrations is high
    • DEFECT BEARING
    • When a defect in one surface of a bearing
    strikes a mating surface under load (axial load),
    an impulse is produced, which excites
    resonances in the bearing system
    • the impulse is produced periodically.
    • the impacts produced by the defect can be
    modeled as an infinite series of impulses of
    equal amplitude,
    VIBRATION ANALYSIS APPLICATION

    Detect issues causing failure:


    • poor lubrication
    • fluting
    • cocked bearing
    • skidding and sliding
    DETECT FAULTS THAT RESULT IN BEARING DAMAGE
    • unbalance
    • misalignment
    • loosness
    • resonance
    CONCLUSION
    The purpose of vibration analyis of bearing is to determine:
    • occurence and cause of oscillations
    • the possibility of eliminating their occurence to ensure life
    expectancy
    • to maximise the reliability of the machine in operation
    • different varient of damage
    • the amplitude sensitivity
    REFERENCES
     Peter Sulka,Alzbeta Sapietova,Ondrej Stalmach.Vibration analysis and comparison of
    damaged and undamaged rolling ball bearing.
     H.Saruhan,S.Sardemir,I UYGUR.Vibration analysis of rolling element bearings defect
     Qiuhua Du,Shunian Yang.Apllication of the EMD method in the vibration analysis of ball
    bearings
     Jing Liu,Yimin Shao,Tiek C.Lim.Vibration analysis of ball bearings with a localized defect
    applying piecewise response function
    THANK YOU

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