A Presentation on

Turbo Generators
BHEL Haridwar, Production Block-1, HEEP

PRESENTED BY:
LAKSHDEEP VATSA
 Overview - B.H.E.L
 BHEL is the largest engineering
&manufacturing enterprise in
india established 50 years ago
with its first plant setup in
Bhopal.
 BHEL is country’s ‘NAVRATNA’
company and has earned its place
among very prestigious national
and international companies.
 The wide network of BHEL’S 14
manufacturing division ,four
power sector regional centers
,over 150 project sites ,eight
service centers and 18 regional
offices enables the company to
promptly serve its customers.
 BHEL DELIVERED
 Installed equipment for over 90,000MW of power generation.

 Supplied over 2,25,000MVA transformer capacity and other equipment

operating in transmission and distribution network upto 400kv.(ac &dc)

 Supplied 25000 motors with drive control system.

 Supplied traction electrics & A.C./D.C. locos to power over 12000 kms
railway networks.
 Supplied over one million valves to ppoer plants and other industries.
History of development in BHEL

• In 1950s: At Bhopal with British collaboration 30 MW and 120

120 MW

•In 1960s: At Haridwar with Russian collaboration 100MW & 200

MW Hydrogen cooled.

•In 1970s: At Hyderabad with Germany Collaboration 60MW Air

Cooled & 110MW Hydrogen cooled.
 Vision, Mission & Values
• A world class engineering enterprise committed to enhancing
stakeholder values.
Vision

• To be an Indian multinational engineering enterprise providing

total business solution through quality products.
Mission

• Meeting commitments made to external & internal customers.

• Respect for dignity & potential of individuals.
• Integrity and fairness in all matters.
Values
BHEL Haridwar Complex

Area Location:-

Complex is situated in the

HEEP CFFP foot hills of shivalik range
in Haridwar district of
Uttaranchal state.
0.845 sq. 1.0 sq.
Km Km
 HEEP Classification

HEEP
Block-6
Block-6
Block-1
Block-1 Block-5
Block-5 (manufactu
(manufactu
(Turbo
(Turbo Block-3
Block-3 (fabrica ring
ring ofof oil
oil Block
Block –– 77
(fabrica
generator,
generator, Block-2
Block-2 (Turbine
(Turbine Block-4
Block-4 ted tanks, guide
tanks, guide (Stamping
(Stamping andand
ted
generator (Fabrication
(Fabrication and
and (Windin
(Windin parts blades,rings
blades,rings dia.
dia.
generator parts of
of
exciter
exciter Block)
Block) Auxiliary
Auxiliary gs)
gs) water ,, stator
stator manufacturing
manufacturing
water
and block)
block) box frames,
frames, ))
and box and
and
motors)
motors) turbines rotor
rotor
turbines
spider)
spider)
 Block- 1 HEEP

Products

Turbo
Brushless
generator
Exciter
s
Turbo Generators

●
Stator Frame
Stat ●
Stator core
or
●
Stator Winding
& Core assembly

Rotor Shaft
●

Rot
Rotor
●

or
winding
TURBO GENERATOR
A turbo generator is a turbine directly connected to
electric generator for the generation of electric power.
Turbo generators works on the basic principle of
electromagnetic induction .
The generator is driven by a prime mover which is a
steam tubine in this case.
The outer side of the generator is provided by rotating
armature of an exciter which produces ac voltage. This
is rectified to dc by using a rotating diode wheel.
 Turbo Generator - Stator
Stator Frame:-
 The frame may be made up of cast
iron for small sized machines and
of welded steel type for large sized
machines.
 The stator frame accomodates the
electrically active parts of stator ie
the stator core and the stator
winding.

 The outer casing is of gas tight and

pressure resistant welded
construction.
Stator Core:-

 The stator core is stacked with

insulated electrical sheet steel
laminations and mounted in
supporting rings over the insulated
dovetail guide bars.
 To remove the heat, a large
number of spacer segments, placed
at intervals along the bore length.

 The main features of core are:

 To provide mechanical support.
 To carry efficiently electric and
magnetic flux.
STATOR WINDING:-
 Windings for the stator is made up of
copper strips wound with insulated
tape which is impregenated with
varnish ,dried under vaccum and hot
pressed to form solid insulation bar.
 The stator bar consists of hollow (in
case of 5oo mw gen.) solid strands
ditributed over the entire bar cross
section ,so that good heat dissipation
is ensured.
 The strands are transposed by 540
degree. For mutual neutralization of
voltage induced in invidual strands
due to slot cross field and end
winding flux leakage.
CONSTRUCTIONAL FEATURES OF ROTOR

Rotor Shaft
 The rotor shaft is cold rolled forging 26NI
or MOV116 grade and is imported from
Italy.
 Rotor shaft is a single piece and
longitudnal slots are distributed over its
periphery.
The rotor shaft is a long forging
measuring more than 9m in length and
slightly more than one meter in diameter.
The main constituents of the steel are
chromium, molybdenum,nickel and
vanadium.
Various steps involved in rotor machining
are: 1. shaft machining. 2.slotting., 3. rotor
winding, 4.rotor slot wedges.
 ROTOR WINDING
 Rotor winding is also known as
field winding which is wound in
longitudinal slots in rotor.
 Rotor winding involves coiling of
rotor.
 The winding consist of several
coils inserted into the slots and
the series connected such that
two coils group to form one pole.
 Each coil consist of several series
connected turns each of which
consist of two half turns connected
brazing in end section.
COOLING SYSTEM OF GENERATOR
Generator uses two types of cooling:
1. Air forced cooling: it is used for small size generator
upto 200 MW.
2. Hydrogen cooling: in this method hydrogen is used
for cooling instead of air as heeat absorption capacity
of hydrogen is higher than air. Is used upto 260 mw.
3. Water cooling: in this method stator winding is water cooled. And
rotor winding and stator core are
gas cooled.( air or hydrogen.) it is used for 5oo MW and
above capacity.
EXCITER ROTOR
 EXCITATION SYSTEM

The brushless exciter mainly consists of:-

 Rectifier wheels
 Three phase main exciter
 Three phase pilot exciter
 Metering and supervisory equipment.
 ELECTRICAL GENERATOR PROTECTION
Differential protection
Stator ground fault protection
Rotor ground fault protection
Under excitation protection
Over current protection
Load unbalance protection
Rise in voltage protection
Under-frequency protection
Reverse power protection
Over voltage protection
THANKYOU