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    Precast Technology - Rev5

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    Sravan
    The document discusses the advantages of precast concrete construction compared to cast-in-place construction. [1] Precast construction involves casting concrete elements in a controlled factory environment and transporting them to the construction site. [2] It results in faster construction times, with the potential for a 33% reduction in project timelines compared to cast-in-place. [3] While precast construction has a 10% higher initial cost, the long-term cost savings from reduced maintenance and the ability to construct projects more quickly outweigh the initial cost increase.

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    Precast Technology - Rev5

    Uploaded by

    Sravan
    72 views38 pages
    The document discusses the advantages of precast concrete construction compared to cast-in-place construction. [1] Precast construction involves casting concrete elements in a controlled factory environment and transporting them to the construction site. [2] It results in faster construction times, with the potential for a 33% reduction in project timelines compared to cast-in-place. [3] While precast construction has a 10% higher initial cost, the long-term cost savings from reduced maintenance and the ability to construct projects more quickly outweigh the initial cost increase.

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    The document discusses the advantages of precast concrete construction compared to cast-in-place construction. [1] Precast construction involves casting concrete elements in a controlled factory environment and transporting them to the construction site. [2] It results in faster construction times, with the potential for a 33% reduction in project timelines compared to cast-in-place. [3] While precast construction has a 10% higher initial cost, the long-term cost savings from reduced maintenance and the ability to construct projects more quickly outweigh the initial cost increase.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    72 views38 pages

    Precast Technology - Rev5

    Uploaded by

    Sravan
    The document discusses the advantages of precast concrete construction compared to cast-in-place construction. [1] Precast construction involves casting concrete elements in a controlled factory environment and transporting them to the construction site. [2] It results in faster construction times, with the potential for a 33% reduction in project timelines compared to cast-in-place. [3] While precast construction has a 10% higher initial cost, the long-term cost savings from reduced maintenance and the ability to construct projects more quickly outweigh the initial cost increase.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 38

    PRECAST: A COMPETITIVE

    ADVANTAGE
    Precast Construction is Efficient and fast

    Precast concrete is produced by casting concrete in reusable molds or by


    using highly advanced machinery, then cured in a controlled environment,
    transported to the construction site and lifted into place.

    OFF SITE / FACTORY ENVIRONMENT ON-SITE / CAST-IN-PLACE

    Design Production Curing Storage Transportation Installation Finishing

    •Stage I •Stage II •Stage III •Stage IV •Stage V •Stage VI •Stage VII

    Alternative Way of Construction


    Precast Buildings

    Residential Industry Mid/High Rise

    Sports Offices Public Works


    Alternative Way of Construction
    Precast Buildings – our focus

    Residential - Mid/High Rise –


    Secondary secondary

    Offices -
    PRimary
    Alternative Way of Construction
    Precast System for Housing/office

    Wall-Frame System :
    Hollow-core
    Slab floor

    Exterior façade
    (Non-load-bearing/
    Lateral load resist)

    Stairs and Lift Core

    Non-load bearing
    Gravity + Lateral Internal Walls
    Load-bearing Wall
    WHY PRECAST
    No/Minimal Brick Work
    • Brick work is slower, needs plastering
    • With bricks it is hard to avoid seepage
    Saves Steel
     Consumption of Steel is Less.
    Better Technique
    • No Shuttering and Scaffolding Work
    • Less Transportation to Construction Site.
    Safer & Better Construction Sites
    • Easy Installation of Elements with Cranes
    • Safe Working Conditions at Site
    • Immediate Working Platform
    • Dry and Clean Construction
    Better Quality
    • Longer Life Span of the Building
    • Less Maintenance
    Saves Time: No Curing
    • No Curing Required at Site
    • Elements are Factory Cured, Less Curing Time
    • Saves Water and Energy
    Low Maintenance-No Seepage
    • Life Cycle Cost in Precast Buildings are negligible.
    • Factory Made Precast Products
    • All Extreme Weather Conditions.
    • Better Looking and Better Lasting Buildings
    Easy Construction-Joints
    • Simple, Easy and Speedy Erection
    • Minimum Amount of Joints
    Precast competitiviness is based on
    Materials
    - Better use of raw materials
    - Exact mix design
    - Less waste
    - Pre-stressing vs. R/C
    Design
    - Design standards, internal standards
    - Design by testing
    Production
    - Better productivity
    - Controlled process
    - Mechanisation/ automation
    Quality
    - Better surfaces, less finishing work
    - Quality control easy to organize
    Precast The smart way to build
    Precast products can be used to build virtually any type of building.

    Sandwich panels Cladding panels Solid panels Solid slabs

    Acotec Extruder: Slipformer: Slipformer: Ribbed Slipformer:


    panels Hollow-core slabs Hollow-core slabs slabs, Half slabs T-beams
    Advantages of Precast Concrete
    Construction
    Speed (2x) Low Manpower Economical No Plastering

    Durable Buildings Better Design No wastage Eco Friendly

    Alternative Way of Construction


    EXAMPLES IN INDIA
    PRECAST BUILDINGS

    Alternative Way of Construction


    Housing Project - Architectural Views

    1.7 M sq.ft
    development
    2 basement
    10 storied Building

    Alternative Way of Construction


    Wall Frame – Execution

    Alternative Way of Construction


    Jindal Student Housing
    Student Housing
    6 storey building of
    500 student housing
    capacity 85,000 sq. ft
    structure built in 2
    months

    Alternative Way of Construction


    Project Examples-
    Student Housing

    Wall Frame
    structure with
    Hollow core slabs

    Alternative Way of Construction


    NESTLE Process R&D Center-Construction
    phase Building Area of 15,000 sq.mt.
    Large Solid Slab Spans of 12.0m
    Loading = 15.0 kN/ sq.m.
    3 Storey Column = 14.20 m Tall
    Process R&D Center

    dern Precast Concrete Technology

    Mo
    Novotel Ibis Como •• Project size : 300,000 sq. ft. BUA
    14 Storeyed building with 2 basement and
    Hotel- Chennai 60 mtr height
    • Precast columns and beams, precast
    hollow core slabs, precast lift core shaft,
    precast staircase, precast retaining wall
    • Project finished in 11 months
    Novotel Ibis Como Hotel-Project Site
    snapshot
    Novotel Ibis Como- Complete structure

    Alternative way of Construction


    • Project size: 110,000 sq.ft -BUA
    TVS Motors Factory- • Duration: 90 days
    Hosur, TN • 10mtr span ,200 mm HCS ,
    Precast columns and prestressed
    beams
    Agricultural College Indoor sports hall
    Bapatla AP
    PROJECT SIZE – 16,000 sq.ft
    Total precast sports hall. Structure completed in 60 days
    Construction of Agriculture College -
    Indoor sports hall -Bapatla AP
    Costs

    Assuming we will do 10 M Sft buildings in Next 5 Years

    Machinery costs for plant that can produce 1.5 m Sft per year

    Comparative analysis have been prepared to look at cots, time


    effects of precast vs cast insitu

    31 February 12, 2014 Wall-frame System / PrS


    Cost benefit analysis of different
    methods of construction
    COST ANALYSIS
    SYSTEM - SUPER STRUCTURE ONLY
    Precast method Cast in situ method
    COST/SFT(in Rs) COST/SFT (in Rs)

    CONCRETE COST PER SFT


    185.50 188.91

    STEEL COST PER SFT 176.70 247.52

    PT STEEL 85.00 34.90

    SHUTTERING __ 96.56

    LABOUR COST PER SFT 60.00 __

    EQUIPMENT COST PER SFT 73.70 __

    MAINTAINANCE COST 15.65 __

    TRANSPORTATION COST PER SFT 49.38 __

    CRANES COST PER SFT 9.52 4.76

    MISc 10.00 31.00

    NET COST PER SFT 665.46 603.66

    Increase in cost percentage from cast in situ method to pre cast method is 10 %
    Cost comparision in (R.s/sft)
    PRE CAST AS PER STANDARD
    700.00 665.46

    603.66
    600.00

    500.00

    400.00

    300.00
    247.52
    176.70
    200.00 185.50

    188.91
    96.56
    100.00 85.00 73.70
    60.00 49.38 31.00
    34.90 9.52 15.65
    - 4.76 10.00
    -
    Cost increments up to 10%
    TIME ANALYSIS FOR 20 STOREY TYPICAL
    TOWER

    DESCRIPTION CAST INSITU METHOD PRE CAST

    CYCLE TIME FOR SLAB IN DAYS 15 10

    TOTAL TIME IN DAYS 300 200

    Time savings from cast in situ method to pre cast method can go up to 33%
    Time savings up to 33%
    Conclusion

    The major variations for costs between cast-in-place and precast


    occur in the transportation and equipment , one can reduce the
    transportation cost by having site nearer to pre cast industry

    The study revealed that, on average, the precast concrete was 10%
    expensive than cast-in-place concrete construction, especially for
    large scale production.

    Since pre cast concrete has reduced the life cycle period by 33 %,
    on-site waste reduction ,speed of construction, and quality of work
    done, it is preferable to opt for the pre cast concrete In place of cast
    in situ concrete

    The study also revealed that after 7 years , Cost increments


    drastically reduces to 2% because of no equipment costs

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