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    Fix Tube Sheet Heat Exchanger Maintenance

    Uploaded by

    Karthik Madhu
    The document describes maintenance procedures for fixing a tube sheet heat exchanger. It includes assembly views, component diagrams, safety planning instructions, and step-by-step procedures for shell-side and tube-side hydrotesting to eliminate leaks.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Fix Tube Sheet Heat Exchanger Maintenance

    Uploaded by

    Karthik Madhu
    688 views10 pages
    The document describes maintenance procedures for fixing a tube sheet heat exchanger. It includes assembly views, component diagrams, safety planning instructions, and step-by-step procedures for shell-side and tube-side hydrotesting to eliminate leaks.

    Original Description:

    Mechanical maintenance activity

    Original Title

    Fix-Tube-Sheet-Heat-Exchanger-Maintenance

    Copyright

    © © All Rights Reserved

    Available Formats

    PPT, PDF, TXT or read online from Scribd

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    The document describes maintenance procedures for fixing a tube sheet heat exchanger. It includes assembly views, component diagrams, safety planning instructions, and step-by-step procedures for shell-side and tube-side hydrotesting to eliminate leaks.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    688 views10 pages

    Fix Tube Sheet Heat Exchanger Maintenance

    Uploaded by

    Karthik Madhu
    The document describes maintenance procedures for fixing a tube sheet heat exchanger. It includes assembly views, component diagrams, safety planning instructions, and step-by-step procedures for shell-side and tube-side hydrotesting to eliminate leaks.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    You are on page 1of 10
    At a glance
    Powered by AI
    The document describes the maintenance process for fixing a tube sheet in a heat exchanger. It involves disconnecting and removing parts, performing hydrotests to check for leaks, and final cleaning before handover.

    The steps described are blinding inlets/outlets, removing the distributor and cover, installing blinds, performing a shell hydrotest to check for leaks, performing a tube side hydrotest to check for leaks, reinstalling the cover and distributor, and final cleaning.

    The document emphasizes that a safety plan must be in place before starting any work. Safety measures like grounding, installing blinds, and using appropriate PPE would be part of the safety plan.

    “Fix Tube Sheet” Heat Exchanger

    General Assembly view

    Gasket

    Tube side Inlet Shell side Outlet


    Gasket
    Shell Tube Sheet

    End Flange
    Cover

    Distributor

    Saddle
    Gasket

    Tube side Outlet Shell side Inlet

    Tube Sheet

    1
    “Fix Tube Sheet” Heat Exchanger
    Cross Sectional View Assembly
    Tube Sheet
    Baffle Shell
    Tube Cover

    Tube sheet
    Distributor

    2
    “Fix Tube Sheet” Heat Exchanger
    Split view sectioned parts

    Distributor Gasket Gasket


    Shell-Tube sheet-Tubes
    Cover

    Gasket

    End Flange

    3
    “Fix Tube Sheet” Heat Exchanger
    Split View of Parts

    Gasket Gasket
    Shell Tube Sheet
    Cover

    Saddle
    End Flange
    Gasket
    Distributor Tube Sheet

    4
    Do Not Start The Job Without a Safety Plan

    5
    “Fix Tube Sheet” Heat Exchanger
    Maintenance Activity Description
    Blind Inlets-Outlets at Install Blinds in-Out of
    plant area shell
    Disconnect and remove
    Distributor with gasket
    Remove Cover with gasket

    Ground level
    6
    “Fix Tube Sheet” Heat Exchanger
    Shell Hydro-test
    Install pressure gauge Eliminate leaks if found
    Connect water pump Drain water from shell
    Fill the shell by water Remove PG & Water pump
    Raise the pressure at value
    Remove blinds, fix gaskets
    indicated by Inspection
    & tight bolts

    PG

    Drain

    Ground level Water Pump

    7
    “Fix tube sheet” Heat Exchanger
     Shell Side Hydro-test …Leak elimination from tubes [Details]
    Tube sheet Blind Tube sheet
    PG

    Shell

    Leak elimination
    by Plugs
    Water

    Plug
    Leak

    Plug
    Tube

    PG

    Leak elimination
    by Expansion
    Leak Water

    Expander
    8
    “Fix tube sheet” Heat Exchanger
     Tube Side Hydro-test [Details]
    Install distributor with new Fill Water tube side
    gasket
    Raise the pressure up to the
    Install blinds at inlet-outlet value indicated by Inspection
    Check sealing distributor to shell
    Install Pressure gauge &
    water pump Check sealing distributor to end flange
    Install cover with gasket Check sealing cover to Shell
    Discharge water remove PG & pump

    PG Remove blinds at distributor in-out

    Water Pump Ground level


    9
    “Fix Tube Sheet” Heat Exchanger
    Handover & Final House Keeping By Maintenance
     Remove tools and equipment  Close Work permit
     Clean and wash the area  Remove scaffold after unit start-up

    Ground level
    10

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